自动化立体仓库 - WMS系统
#1
dubin
2025-12-16 c809a08cd4746f8c1c33c9158df4e35a55f5bc6e
src/main/java/com/zy/common/web/WcsController.java
@@ -10,17 +10,20 @@
import com.zy.asrs.entity.*;
import com.zy.asrs.entity.param.EmptyPlateOutParam;
import com.zy.asrs.entity.param.StatusParam;
import com.zy.asrs.mapper.WrkMastMapper;
import com.zy.asrs.service.*;
import com.zy.common.CodeRes;
import com.zy.common.model.LocTypeDto;
import com.zy.common.model.StartupDto;
import com.zy.common.service.CommonService;
import com.zy.common.utils.HttpHandler;
import com.zy.common.web.param.SearchEmptyParam;
import com.zy.common.web.param.SearchLocParam;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.beans.factory.annotation.Value;
import org.springframework.transaction.annotation.Transactional;
import org.springframework.transaction.interceptor.TransactionAspectSupport;
import org.springframework.web.bind.annotation.*;
import java.util.ArrayList;
@@ -57,11 +60,21 @@
    private WorkService workService;
    @Autowired
    private ApiLogService apiLogService;
    @Autowired
    private WrkMastMapper wrkMastMapper;
    @Autowired
    private WrkMastLogService wrkMastLogService;
    @Autowired
    private WrkDetlLogService wrkDetlLogService;
    @Value("${wcs-slave.url}")
    private String url;
    @Value("${wcs-slave.loc}")
    private String loc;
    @Value("${wcs-slave.warehouse}")
    private String warehouse;
    //全板入库
    @PostMapping("/fromwcs/inware-task")
    @ResponseBody
    public synchronized Re getLocNo(@RequestBody SearchLocParam param) {
@@ -72,16 +85,22 @@
        if (Cools.isEmpty(param.getFromPort())) {
            return Re.error("源站编号不能为空");
        }
        if(Cools.isEmpty(param.getWarehouse())){
            return Re.error("仓库编号不能为空");
        }
        if(!param.getWarehouse().equals(warehouse)){
            return Re.error("仓库编号不匹配");
        }
        List<WaitPakin> waitPakins = null;
        if (param.getFromPort().equals("101")) {
            //有空板出库时禁止入库
            int wrkCount = wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("io_type",110).eq("sta_no",100).notIn("wrk_sts",7));
            int wrkCount = wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("io_type", 110).eq("sta_no", 100).notIn("wrk_sts", 7));
            if(wrkCount > 0){
                return Re.error("有空板出库到100站时时禁止入库");
            }
            if (Cools.isEmpty(param.getBarCode()) && param.getIoType() != 10) {
            if (Cools.isEmpty(param.getBarCode())) {
                return Re.error("条码不能为空");
            }
            waitPakins = waitPakinService.selectList(new EntityWrapper<WaitPakin>().eq("zpallet", param.getBarCode()));
@@ -97,15 +116,15 @@
            if (countLoc > 0 || countWrk > 0) {
                return Re.error(CodeRes.EXIST_500);
            }
        }else {
        } else {
            //有满板出库时禁止空板入库
            int wrkCount = wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("sta_no",100).andNew().eq("io_type",101).or().eq("io_type",110));
            if(wrkCount > 0){
            int wrkCount = wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("sta_no", 100).andNew().eq("io_type", 101).or().eq("io_type", 110));
            if (wrkCount > 0) {
                return Re.error("有满板出库时禁止空板入库");
            }
            int countLoc = wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("io_type", 10));
            if (countLoc > 0 ) {
            if (countLoc > 0) {
                return Re.error("已有空板入库任务禁止在入空板");
            }
        }
@@ -119,20 +138,48 @@
        LocTypeDto locTypeDto = new LocTypeDto(sourceStaNo);
        StartupDto dto = null;
        //全板入库
        param.setIoType(1);
        switch (param.getIoType()) {
            case 1://满托盘入库
                assert waitPakins != null;
                dto = startupFullPutStore(Integer.valueOf(param.getFromPort()), param.getBarCode(), locTypeDto, waitPakins);
                break;
            case 10://空托盘入库
                dto = emptyPlateIn(Integer.valueOf(param.getFromPort()), locTypeDto, param.getBarCode());
                break;
//            case 10://空托盘入库
//                dto = emptyPlateIn(Integer.valueOf(param.getFromPort()), locTypeDto, param.getBarCode());
//                break;
            default:
                break;
        }
        log.info("WCS入库接口返参:{},托盘码:{}", dto, param.getBarCode());
        return Re.ok();
    }
    @PostMapping("/fromwcs/empty-pallet-task")
    @ResponseBody
    public synchronized Re getLocNo(@RequestBody SearchEmptyParam param) {
        log.info("收到WCS空板入库接口请求====>>入参:{}", param);
        if(Cools.isEmpty(param.getWarehouse())){
            return Re.error("仓库编号不能为空");
        }
        if(!param.getWarehouse().equals(warehouse)){
            return Re.error("仓库编号不匹配");
        }
        // 源站点状态检测
        BasDevp sourceStaNo = basDevpService.checkSiteStatus(Integer.valueOf(param.getFromPort()), true);
        LocTypeDto locTypeDto = new LocTypeDto(sourceStaNo);
        StartupDto dto = null;
        dto = emptyPlateIn(Integer.valueOf(param.getFromPort()), locTypeDto);
        log.info("WCS入库接口返参:{},托盘码:{}", dto);
        return Re.ok();
    }
    @PostMapping("/auto/emptyIn/v1")
    @ResponseBody
@@ -192,10 +239,15 @@
        // 源站点状态检测
        BasDevp sourceStaNo = basDevpService.checkSiteStatus(devpNo, true);
        // 检索库位
        List<String> matnrs = waitPakins.stream().map(WaitPakin::getMatnr).distinct().collect(Collectors.toList());
        List<String> batchs = waitPakins.stream().map(WaitPakin::getBatch).distinct().collect(Collectors.toList());
        StartupDto dto = commonService.getLocNo(1, devpNo, matnrs.get(0), batchs.get(0), null, locTypeDto);
        if(dto == null){
//        List<String> matnrs = waitPakins.stream().map(WaitPakin::getMatnr).distinct().collect(Collectors.toList());
//        List<String> batchs = waitPakins.stream().map(WaitPakin::getBatch).distinct().collect(Collectors.toList());
        WaitPakin waitPakin1 = waitPakins.get(0);
        FindLocNoAttributeVo findLocNoAttributeVo = new FindLocNoAttributeVo();
        findLocNoAttributeVo.setMatnr(waitPakin1.getMatnr());
//        StartupDto dto = commonService.getLocNo(1, devpNo, matnrs.get(0), batchs.get(0), null, locTypeDto);
        StartupDto dto = commonService.getLocNoNew(1, devpNo, findLocNoAttributeVo, locTypeDto,barcode);
        if (dto == null) {
            throw new CoolException("没有检索到空库位");
        }
        int workNo = dto.getWorkNo();
@@ -223,6 +275,8 @@
        // 操作人员数据
        wrkMast.setAppeTime(now);
        wrkMast.setModiTime(now);
        wrkMast.setModiUser(waitPakin1.getModiUser());
        wrkMast.setAppeUser(waitPakin1.getAppeUser());
        boolean res = wrkMastService.insert(wrkMast);
        if (!res) {
            throw new CoolException("保存工作档失败");
@@ -270,7 +324,7 @@
    }
    @Transactional
    public StartupDto emptyPlateIn(Integer devpNo, LocTypeDto locTypeDto, String barcode) {
    public StartupDto emptyPlateIn(Integer devpNo, LocTypeDto locTypeDto) {
        // 源站点状态检测
        BasDevp sourceStaNo = basDevpService.checkSiteStatus(devpNo, true);
        // 检索库位
@@ -292,7 +346,6 @@
        wrkMast.setExitMk("N"); // 退出
        wrkMast.setEmptyMk("Y"); // 空板
        wrkMast.setLinkMis("Y");
        wrkMast.setBarcode(barcode);
        wrkMast.setCtnType(sourceStaNo.getCtnType()); // 容器类型
        // 操作人员数据
        wrkMast.setAppeTime(new Date());
@@ -325,14 +378,14 @@
    @ResponseBody
    public Re status(@RequestBody StatusParam statusParam) {
        WrkMast wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("wrk_no", statusParam.getTaskId()));
        if(Cools.isEmpty(wrkMast)&&statusParam.getTaskStatus()!=8){
            return Re.error("没有找到:"+statusParam.getTaskId()+"这条任务");
        }else if(Cools.isEmpty(wrkMast)&&statusParam.getTaskStatus()==8){
        if (Cools.isEmpty(wrkMast) && statusParam.getTaskStatus() != 8) {
            return Re.error("没有找到:" + statusParam.getTaskId() + "这条任务");
        } else if (Cools.isEmpty(wrkMast) && statusParam.getTaskStatus() == 8) {
            return Re.ok();
        }else if(!Cools.isEmpty(wrkMast)&&statusParam.getTaskStatus()==8&&wrkMast.getIoType()==110){
        } else if (!Cools.isEmpty(wrkMast) && statusParam.getTaskStatus() == 8 && wrkMast.getIoType() == 110) {
            return Re.ok();
        }
        /**
        /*
         * 任务状态
         * 执行过程中
         * 的状态。 0- 已 接
@@ -341,43 +394,141 @@
         * 任务中断,4-放货
         * 完成,8-任务结束
         */
        if (statusParam.getTaskStatus()==0){
            wrkMast.setWrkSts(1L);//1.已接收
        }else if (statusParam.getTaskStatus()==1){
        if (statusParam.getTaskStatus() == 0) {
            //拣料和盘点再入库判断
            if ((wrkMast.getIoType() == 103 || wrkMast.getIoType() == 107) && wrkMast.getWrkSts() == 14) {
                List<WrkDetl> wrkDetls = wrkDetlService.selectByWrkNo(wrkMast.getWrkNo());
                String sourcecLocNo = wrkMast.getSourceLocNo();
                // 获取后两位的层数(高低库位数据)
                String layerStr = sourcecLocNo.substring(sourcecLocNo.length() - 2);
                int layer = Integer.parseInt(layerStr);
                // 判断层数
                Short locType1 = (short) ((layer == 1) ? 1 : 2);
                LocTypeDto locTypeDto = new LocTypeDto();
                locTypeDto.setLocType1(locType1);
                //注意一个板只能放同一种物料(检索新库位)
                StartupDto dto = commonService.getLocNoRunPick(4, 1, 101, wrkDetls.get(0).getMatnr(), wrkDetls.get(0).getBatch(), null, 4, locTypeDto, 2);
                Date now = new Date();
                wrkMast.setIoTime(now);
                wrkMast.setIoType(wrkMast.getIoType() - 50); // 入出库类型: 103->53,104->54,107->57
                wrkMast.setWrkSts(1L);//1.已接收
                wrkMast.setSourceStaNo(101); // 源站
                wrkMast.setStaNo(null); // 目标站
                wrkMast.setLocNo(dto.getLocNo()); // 目标库位
                wrkMast.setSourceLocNo(sourcecLocNo);
                wrkMast.setModiTime(now);
                wrkDetlService.updateIoTime(wrkMast.getWrkNo(), now);
                // 修改库位状态 Q.拣料/盘点/并板再入库
                LocMast locMast2 = locMastService.selectById(dto.getLocNo());
                locMast2.setLocSts("Q");
                locMast2.setModiTime(new Date());
                if (!locMastService.updateById(locMast2)) {
                    throw new CoolException("修改库位状态失败");
                }
            } else {
                wrkMast.setWrkSts(1L);//1.已接收
            }
        } else if (statusParam.getTaskStatus() == 1) {
            wrkMast.setWrkSts(2L);//2.任务开始
        }else if (statusParam.getTaskStatus()==2){
        } else if (statusParam.getTaskStatus() == 2) {
            wrkMast.setWrkSts(3L);//3.取货完成
        }else if (statusParam.getTaskStatus()==3){
        } else if (statusParam.getTaskStatus() == 3) {
            wrkMast.setWrkSts(6L);//6.任务中断
        } else if (statusParam.getTaskStatus()==4 || statusParam.getTaskStatus()==8){
//            wrkMast.setWrkSts(7L);//6.放货完成
            if(wrkMast.getIoType()==1 || wrkMast.getIoType() == 10 || wrkMast.getIoType() == 11){
        } else if (statusParam.getTaskStatus() == 4 || statusParam.getTaskStatus() == 8) {
            if (wrkMast.getIoType() == 1 || wrkMast.getIoType() == 10 || wrkMast.getIoType() == 11 || wrkMast.getIoType() == 53 || wrkMast.getIoType() == 57) {
                wrkMast.setWrkSts(4L);//4.入库完成
            }else if (wrkMast.getIoType()==101 || wrkMast.getIoType()==110){
            } else if (wrkMast.getIoType() == 103 || wrkMast.getIoType() == 107) {
                List<WrkDetl> wrkDetls = wrkDetlService.selectByWrkNo(wrkMast.getWrkNo());
                String sourcecLocNo = wrkMast.getSourceLocNo();
                //更新工作明细并清空源库位
                for (WrkDetl wrkDetl : wrkDetls){
                    LocDetl locDetl = locDetlService.selectItem(wrkMast.getSourceLocNo(), wrkDetl.getMatnr(), wrkDetl.getBatch());
                    if (null != locDetl && wrkMast.getIoType() == 103) {//拣料
                        if (!wrkDetlService.updateAnfme(locDetl.getAnfme() - wrkDetl.getAnfme(),wrkMast.getWrkNo(), wrkDetl.getMatnr(), wrkDetl.getBatch())) {
                            TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
                            throw new CoolException("拣料入库 ===>> 修改库存明细数量失败; [workNo=" + wrkMast.getWrkNo() + "],[locNo=" + wrkMast.getLocNo() + "]");
                        }
                    }else if(wrkMast.getIoType() == 107){//盘点
                        if (!wrkDetlService.updateAnfme(wrkDetl.getAnfme(), wrkMast.getWrkNo(), wrkDetl.getMatnr(), wrkDetl.getBatch())) {
                            TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
                            throw new CoolException("拣料入库 ===>> 修改库存明细数量失败; [workNo=" + wrkMast.getWrkNo() + "],[locNo=" + wrkMast.getLocNo() + "]");
                        }
                    }
                }
                LocMast locMast1 = locMastService.selectById(sourcecLocNo);
                locMast1.setLocSts("O");
                locMast1.setModiTime(new Date());
                if (!locMastService.updateById(locMast1)) {
                    throw new CoolException("修改库位状态失败");
                }
                wrkMast.setWrkSts(14L);//14.已出库未确认
            } else if ((wrkMast.getIoType() == 101 || wrkMast.getIoType() == 110) && statusParam.getTaskStatus() != 8) {
                wrkMast.setWrkSts(7L);//7.出库完成
            } else if (wrkMast.getWrkSts() == 7 && statusParam.getTaskStatus() == 8){
                wrkMast.setWrkSts(15L);//15.出库更新完成,任务结束
            }
        }
        wrkMastService.updateById(wrkMast);
        //已入库未确认历史档更新
        if(wrkMast.getWrkSts() == 14){
            // 保存工作主档历史档
            if (!wrkMastLogService.save(wrkMast.getWrkNo())) {
                throw new CoolException("保存工作历史档失败");
            }
            // 保存工作明细档历史档
            if (!wrkDetlLogService.save(wrkMast.getWrkNo())) {
                throw new CoolException("保存工作明细历史档失败");
            }
        }
        return Re.ok();
    }
    @GetMapping("loc")
    public void loc(){
        List<LocMast> locMasts=locMastService.selectList(new EntityWrapper<LocMast>());
        List<HashMap<String,Object>> mapList=new ArrayList<>();
    public void loc() {
        List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>());
        List<HashMap<String, Object>> mapList = new ArrayList<>();
        for (LocMast locMast : locMasts) {
            if (locMast.getLev1()!=4){
                HashMap<String,Object> map=new HashMap<>();
                map.put("warehouse","wzzy");
                map.put("posiX",locMast.getRow1());
                map.put("posiY",locMast.getBay1());
                map.put("posiZ",locMast.getLev1());
                map.put("cargoNo",locMast.getLocNo());
                map.put("type","0");
            if (locMast.getLocSts() != "X" && locMast.getLocSts() != "G" ) {
                HashMap<String, Object> map = new HashMap<>();
                map.put("warehouse", "ddth");
                map.put("posiX", locMast.getRow1());
                map.put("posiY", locMast.getBay1());
                map.put("posiZ", locMast.getLev1());
                map.put("cargoNo", locMast.getLocNo());
                if(locMast.getLev1() == 1 && locMast.getRow1() == 8 && locMast.getBay1() == 1){
                    map.put("type", "6");
                }else {
                    map.put("type", "0");
                }
                mapList.add(map);
            }
            if(locMast.getLocSts() == "G"){
                HashMap<String, Object> map = new HashMap<>();
                map.put("warehouse", "ddth");
                map.put("posiX", locMast.getRow1());
                map.put("posiY", locMast.getBay1());
                map.put("posiZ", locMast.getLev1());
                map.put("cargoNo", locMast.getLocNo());
                map.put("type", "1");
                mapList.add(map);
            }
            if(locMast.getLocSts() == "X"){
                HashMap<String, Object> map = new HashMap<>();
                map.put("warehouse", "ddth");
                map.put("posiX", locMast.getRow1());
                map.put("posiY", locMast.getBay1());
                map.put("posiZ", locMast.getLev1());
                map.put("cargoNo", locMast.getLocNo());
                map.put("type", "5");
                mapList.add(map);
            }
        }
        if(mapList.size()>0){
        if (mapList.size() > 0) {
            String response = "";
            boolean success = false;
            try {
@@ -391,7 +542,7 @@
                if (jsonObject.getInteger("returnStatus").equals(0)) {
                    success = true;
                } else {
                    log.error("wms同步wcs库位失败!!!url:{};request:{};response:{}", url+"/"+loc, JSON.toJSONString(mapList), response);
                    log.error("wms同步wcs库位失败!!!url:{};request:{};response:{}", url + "/" + loc, JSON.toJSONString(mapList), response);
                    throw new CoolException("wms下发任务给wcs失败");
                }
            } catch (Exception e) {
@@ -403,14 +554,16 @@
                    // 保存接口日志
                    apiLogService.save(
                            "wms同步wcs库位失败",
                            url+"/"+loc,
                            url + "/" + loc,
                            null,
                            "127.0.0.1",
                            JSON.toJSONString(mapList),
                            response,
                            success
                    );
                } catch (Exception e) { log.error("", e); }
                } catch (Exception e) {
                    log.error("", e);
                }
            }
        }
    }