#1

dubin

2025-12-16 c809a08cd4746f8c1c33c9158df4e35a55f5bc6e

 src/main/java/com/zy/common/service/CommonService.java

@@ -17,6 +17,9 @@
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;

import javax.sql.rowset.WebRowSet;
import java.util.Arrays;
import java.util.Collections;
import java.util.List;
import java.util.concurrent.atomic.AtomicReference;

@@ -50,7 +53,8 @@
    private SlaveProperties slaveProperties;
    @Autowired
    private WrkDetlService wrkDetlService;

    @Autowired
    private LocRuleService locRuleService;
    /**
     * 生成工作号
     *
@@ -126,13 +130,136 @@
             */
            switch (rowLastnoType.getType()) {
                case 4:
                    return getLocNoRun4(whsType, staDescId, sourceStaNo, matnr, batch, grade, 4, locTypeDto, 0);
                    return getLocNoRun4(whsType, staDescId, sourceStaNo, matnr, batch, grade, 4, locTypeDto, 2);
            }

        } catch (Exception e) {
            log.error("站点={} 未查询到对应的规则", sourceStaNo);
        } catch (CoolException ex) {
            log.error("入库失败，错误信息: {}", ex.getMessage(), ex);
        }
        return null;
    }

    @Transactional
    public StartupDto getLocNoNew(Integer staDescId, Integer sourceStaNo,FindLocNoAttributeVo findLocNoAttributeVo,LocTypeDto locTypeDto,String barcode){
        StartupDto startupDto = null;
        StringBuilder builder = new StringBuilder();
        try {
            startupDto = searchLocNoByCrnNo(staDescId,sourceStaNo,findLocNoAttributeVo,locTypeDto);
        }catch (Exception e){
            builder.append(e.getMessage()).append(",");
        }

        if (startupDto == null){
            builder.append("找不到空库位");
            throw new CoolException(builder.toString());
        }
        return startupDto;
    }

    @Transactional
    public StartupDto searchLocNoByCrnNo(Integer staDescId,Integer sourceStaNo,FindLocNoAttributeVo findLocNoAttributeVo,LocTypeDto locTypeDto){
        LocMast locMast = null;
        if (staDescId == 10){
            //搜索空托盘
            locMast = searchEmptyPallet(locTypeDto);
        }else {
            //满托盘
            locMast = searchMaxPallet(findLocNoAttributeVo,locTypeDto);
        }

        if (locMast == null){
            throw new CoolException("找不到符合尺寸的空库位");
        }

        StartupDto startupDto = new StartupDto();

        String locNo = locMast.getLocNo();
        //生成工作号
        int workNo = getWorkNo(0);
        //返回dto
        startupDto.setWorkNo(workNo);
        startupDto.setCrnNo(locMast.getCrnNo());
        startupDto.setSourceStaNo(sourceStaNo);
        startupDto.setLocNo(locNo);

        return startupDto;
    }

    //搜索满托盘库位
    public LocMast searchMaxPallet(FindLocNoAttributeVo findLocNoAttributeVo,LocTypeDto locTypeDto){
        LocMast targetLocMast = null;
        List<String> locNos = locDetlService.getSameDetlList(findLocNoAttributeVo.getMatnr());
        for (String locNo : locNos) {
            //获取通道组
            List<Integer> locRowGroupDesc = Utils.getLocGroupDesc(slaveProperties,locNo);
            for (Integer row : locRowGroupDesc) {
                String deepLocNo = Utils.getLocNo(row,Utils.getBay(locNo),Utils.getLev(locNo));
                LocMast deepLoc = locMastService.selectById(deepLocNo);
                if (deepLoc == null){
                    continue;
                }

                if (deepLoc.getLocSts().equals("F")){
                    continue;
                }else if (deepLoc.getLocSts().equals("O")){
                    targetLocMast = deepLoc;
                    break;
                }else {
                    break;
                }
            }
        }

        if (targetLocMast == null){
            //相近物料匹配失败，搜索可用空库位组

            //获取设备楼层
            List<Integer> levList = basCrnpService.getLevList();
            Collections.shuffle(levList);

            List<Integer> locLevList = locMastService.getLevList();
            levList.addAll(locLevList);

            for (Integer lev : levList) {
                List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "O").eq("lev1", lev).orderBy("bay1", true));
                for (LocMast locMast : locMasts) {
                    String locNo = locMast.getLocNo();
                    //获取通道组
                    List<Integer> locRowGroupDesc = Utils.getLocGroupDesc(slaveProperties,locNo);

                    boolean flag = true;
                    for (Integer row : locRowGroupDesc) {
                        String deepLocNo = Utils.getLocNo(row,Utils.getBay(locNo),Utils.getLev(locNo));
                        LocMast deepLoc = locMastService.selectById(deepLocNo);
                        if (deepLoc == null){
                            continue;
                        }

                        if (!deepLoc.getLocSts().equals("O")){
                            flag = false;
                            break;
                        }
                    }

                    if (flag){
                        for (Integer row : locRowGroupDesc) {
                            String deepLocNo = Utils.getLocNo(row,Utils.getBay(locNo),Utils.getLev(locNo));
                            LocMast deepLoc = locMastService.selectById(deepLocNo);
                            if (deepLoc == null){
                                continue;
                            }

                            targetLocMast = deepLoc;
                            break;
                        }
                        break;
                    }
                }
                if (targetLocMast != null){
                    break;
                }
            }
        }
        return targetLocMast;
    }

    /**
@@ -445,150 +572,305 @@
    }

    public StartupDto getLocNoRun4(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, Integer moveCrnNo, LocTypeDto locTypeDto, int times) {
        int rowCount = 0;   //轮询轮次
        int crnNo = 0;
        int crnNo = 1;//小车编号备用
        RowLastno rowLastno = rowLastnoService.selectById(4);
        LocMast locMast = null;     // 目标库位
        StartupDto startupDto = new StartupDto();


        if (!Cools.isEmpty(matnr) && staDescId != 10) {
            int lev = 0;
//            List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("matnr", matnr));
//            if (!Cools.isEmpty(locDetls)){
//                for (LocDetl locDetl : locDetls){
//                    if (locMast != null){
//                        break;
//                    }
//                    LocMast locMast1 = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no", locDetl.getLocNo()));
//                    if (Cools.isEmpty(locMast1)) {
//                        continue;
//                    }
//                    if (locMast1.getLev1() != lev && locMast1.getLev1() !=3) {
//                        List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
//                                .eq("lev1", locMast1.getLev1())
//                                .orderBy("bay1",false));
//                        if (Cools.isEmpty(locMasts)){
//                            throw new CoolException("数据异常，请联系管理员===》库位未知");
//                        }
//                        for (LocMast locMast2 : locMasts) {
//                            if (locMast2.getLocSts().equals("O") ) {
//                                if (locMast == null){
//                                    locMast = locMast2;
//                                }
//                            }else if (locMast2.getLocSts().equals("F")){
//                                locMast = null;
//                            }
//                        }
//                    }
//                }
//                if(Cools.isEmpty(locMast)){
//                    List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
//                            .eq("lev1", 1)
//                            .orderBy("bay1",false));
//                    for (LocMast locMast2 : locMasts) {
//                        if (locMast2.getLocSts().equals("O") ) {
//                            if (locMast == null){
//                                locMast = locMast2;
//                            }
//                        }else if (locMast2.getLocSts().equals("F")){
//                            locMast = null;
//                        }
//                    }
//                }
//                if(Cools.isEmpty(locMast)){
//                    List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
//                            .eq("lev1", 2)
//                            .orderBy("bay1",false));
//                    for (LocMast locMast2 : locMasts) {
//                        if (locMast2.getLocSts().equals("O") ) {
//                            if (locMast == null){
//                                locMast = locMast2;
//                            }
//                        }else if (locMast2.getLocSts().equals("F")){
//                            locMast = null;
//                        }
//                    }
//                }
//            }else {
            for (int i = 1; i <= 2; i++) {
                if (locMast != null) {
                    break;
        int curRow = rowLastno.getCurrentRow();
        int sRow = rowLastno.getsRow();
        int eRow = rowLastno.geteRow();
        int nearRow = 8;//特殊单排
        int orbit = 7;//轨道
        // 相似工作档案 --- 同天同规格物料
        if (!Cools.isEmpty(matnr) && (staDescId == 1 || staDescId == 11 || staDescId == 111) ) {
            //查询相似工作档案
            List<WrkMast> wrkMasts = wrkMastService.selectWrkMastWrkDetlMatnrBatch(1, matnr, batch,null, crnNo);
            for (WrkMast wrkMast:wrkMasts){
                if (Cools.isEmpty(wrkMast.getLocNo())){
                    continue;
                }
//                List<LocMast> locMastsF = locMastService.selectList(new EntityWrapper<LocMast>()
//                        .eq("lev1", i)
//                        .eq("loc_sts", "F"));
//                if (!Cools.isEmpty(locMastsF)) {
//                    continue;
//                }
                List<LocMast> locMastsR = locMastService.selectList(new EntityWrapper<LocMast>()
                        .eq("lev1", i)
                        .eq("loc_sts", "R"));
                if (!Cools.isEmpty(locMastsR)) {
                    WrkMast wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("loc_no", locMastsR.get(0).getLocNo()));
                    if (Cools.isEmpty(wrkMast)) {
                //目标排为轨道外排
                if (Utils.getRow(wrkMast.getLocNo()) == orbit || Utils.getRow(wrkMast.getLocNo()) == nearRow){
                    continue;
                }
                //查找此库位的浅库位是否为空
                int value = Integer.valueOf(wrkMast.getLocNo().substring(0, 2)) + 1;
                String loc="0"+value+wrkMast.getLocNo().substring(2);
                LocMast locMast1=locMastService.selectOne(new EntityWrapper<LocMast>()
                        .eq("loc_no",loc)
                        .eq("loc_sts","O")
                        .eq("loc_type1", locTypeDto.getLocType1())
                );
                if(Cools.isEmpty(locMast1)){
                    continue;
                }
                locMast=locMast1;
                break;
            }

        }

        // 靠近摆放规则 --- 同天同规格物料
        if (Cools.isEmpty(locMast)) {
            List<LocDetl> locNos = locDetlService.getSameDetlToday(matnr, batch,sRow, eRow);
            for (LocDetl locNo : locNos) {
                //目标排为最外层排
                if (Utils.getRow(locNo.getLocNo()) == nearRow || Utils.getRow(locNo.getLocNo()) == orbit){
                    continue;
                }
                LocMast locMast2=locMastService.selectOne(new EntityWrapper<LocMast>()
                        .eq("loc_no",locNo.getLocNo())
                        .eq("loc_sts","F"));
                if(Cools.isEmpty(locMast2)){
                    continue;
                }
                int value = Integer.valueOf(locNo.getLocNo().substring(0, 2)) + 1;
                String loc="0"+value+locNo.getLocNo().substring(2);
                LocMast locMast1=locMastService.selectOne(new EntityWrapper<LocMast>()
                        .eq("loc_no",loc)
                        .eq("loc_sts","O")
                        .eq("loc_type1", locTypeDto.getLocType1())
                );
                if(Cools.isEmpty(locMast1)){
                    continue;
                }
                locMast=locMast1;
                break;
            }
        }

        // 靠近摆放规则 --- 空托
        if (staDescId == 10) {
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow));
            if (locMasts.size() > 0) {
                for (LocMast loc : locMasts) {
                    if (Utils.isShallowLoc(slaveProperties, loc.getLocNo())) {
                        continue;
                    }
                    List<WrkDetl> wrkDetls = wrkDetlService.selectByWrkNo(wrkMast.getWrkNo());
                    if (!wrkDetls.get(0).getMatnr().equals(matnr)) {
                        continue;
                    }
                }
                List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                        .eq("lev1", i)
                        .orderBy("bay1", false));
                if (Cools.isEmpty(locMasts)) {
                    throw new CoolException("数据异常，请联系管理员===》库位未知");
                }
                for (LocMast locmast3 : locMasts) {
                    if (locmast3.getLocSts().equals("O")) {
                        if (locMast == null) {
                            locMast = locmast3;
                    String shallowLocNo = Utils.getShallowLoc(slaveProperties,  loc.getLocNo());
                    // 检测目标库位是否为空库位
                    LocMast shallowLoc = locMastService.selectById(shallowLocNo);
                    if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
                        if (shallowLoc.getLocType1()<locTypeDto.getLocType1()){
                            continue;
                        }
                    } else if (locmast3.getLocSts().equals("F")) {
                        locMast = null;
                        if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) {
                            locMast = shallowLoc;
                            crnNo = locMast.getCrnNo();
                            break;
                        }
                    }
                }
            }
//            }
        } else {
            //空板入库
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                    .eq("lev1", 3)
                    .orderBy("bay1", true));
            if (Cools.isEmpty(locMasts)) {
                throw new CoolException("数据异常，请联系管理员===》库位未知");
            }
            for (LocMast locmast : locMasts) {
                if (locmast.getLocSts().equals("O")) {
                    if (locMast == null) {
                        locMast = locmast;
                    }
                } else if (locmast.getLocSts().equals("D")) {
                    locMast = null;
                }
            }
        }

        // 获取目标站
        Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
                .eq("type_no", staDescId)
                .eq("stn_no", sourceStaNo)
                .eq("crn_no", 1);
        StaDesc staDesc = staDescService.selectOne(wrapper);
        if (Cools.isEmpty(staDesc)) {
            log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo);
            throw new CoolException("入库路径不存在");
        }
        BasDevp staNo = basDevpService.selectById(staDesc.getStnNo());
        if (!staNo.getAutoing().equals("Y")) {
            throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
        }

        // 递归查询
        if (Cools.isEmpty(locMast) || !locMast.getLocSts().equals("O")) {
            // 当前巷道无空库位时，递归调整至下一巷道，检索全部巷道无果后，跳出递归
            if (times < rowCount * 2) {
                times = times + 1;
                return getLocNoRun4(whsType, staDescId, sourceStaNo, matnr, batch, grade, moveCrnNo, locTypeDto, times);
        // 如果没有相近物料，则按规则轮询货架
        if (null == locMast) {
            LocMast locMast1 = new LocMast();
            if(times != 0){
                locMast1=locMastService.selectOne(new EntityWrapper<LocMast>()
                        .eq("row1", 1)
                        .eq("loc_sts","O")
                        .eq("loc_type1", locTypeDto.getLocType1())
                        .orderBy("lev1,bay1 ASC"));
            } else {
                locMast1=locMastService.selectOne(new EntityWrapper<LocMast>()
                        .eq("row1", 8)
                        .eq("loc_sts","O")
                        .eq("loc_type1", locTypeDto.getLocType1())
                        .orderBy("lev1,bay1 ASC"));
            }
            log.error("系统没有空库位！！！ 尺寸规格： {}， 轮询次数：{}", JSON.toJSONString(locTypeDto), times);
            if(!Cools.isEmpty(locMast1)){
                locMast=locMast1;
            }
        }
        // 更新库位排号
        rowLastno.setCurrentRow(curRow);
        rowLastnoService.updateById(rowLastno);

        // 2.库位当前所属尺寸无空库位时，调整尺寸参数，向上兼容检索库位
        if (Cools.isEmpty(locMast)) {
            times = times - 1;
            if (times >= 0) {
                return getLocNoRun4(whsType,staDescId, sourceStaNo, matnr, batch, grade,moveCrnNo,locTypeDto,times);
            }
            log.error("系统没有空库位！！！ 尺寸规格： {}，", JSON.toJSONString(locTypeDto));
            throw new CoolException("没有空库位");
        }
        String locNo = locMast.getLocNo();

        // 生成工作号
        // 返回找到的库位
        int workNo = getWorkNo(0);
        // 返回dto
        startupDto.setWorkNo(workNo);
        startupDto.setCrnNo(1);
        startupDto.setCrnNo(locMast.getCrnNo());
        startupDto.setSourceStaNo(sourceStaNo);
        startupDto.setLocNo(locNo);

        return startupDto;
    }

    public StartupDto getLocNoRunPick(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, Integer moveCrnNo, LocTypeDto locTypeDto, int times) {
        int crnNo = 1;//小车编号备用
        RowLastno rowLastno = rowLastnoService.selectById(4);
        LocMast locMast = null;     // 目标库位
        StartupDto startupDto = new StartupDto();
        int curRow = rowLastno.getCurrentRow();
        int sRow = rowLastno.getsRow();
        int eRow = rowLastno.geteRow();
        int nearRow = 8;//特殊单排
        int orbit = 7;//轨道
        // 相似工作档案 --- 同天同规格物料
        if (!Cools.isEmpty(matnr) && (staDescId == 1 || staDescId == 11 || staDescId == 111) ) {
            //查询相似工作档案
            List<WrkMast> wrkMasts = wrkMastService.selectWrkMastWrkDetlMatnrBatch(1, matnr, batch,null, crnNo);
            for (WrkMast wrkMast:wrkMasts){
                if (Cools.isEmpty(wrkMast.getLocNo())){
                    continue;
                }
                //目标排为轨道外排
                if (Utils.getRow(wrkMast.getLocNo()) == orbit || Utils.getRow(wrkMast.getLocNo()) == nearRow){
                    continue;
                }
                //查找此库位的浅库位是否为空
                int value = Integer.valueOf(wrkMast.getLocNo().substring(0, 2)) + 1;
                String loc="0"+value+wrkMast.getLocNo().substring(2);
                LocMast locMast1=locMastService.selectOne(new EntityWrapper<LocMast>()
                        .eq("loc_no",loc)
                        .eq("loc_sts","O")
                        .eq("loc_type1", locTypeDto.getLocType1())
                );
                if(Cools.isEmpty(locMast1)){
                    continue;
                }
                locMast=locMast1;
                break;
            }

        }

        // 靠近摆放规则 --- 同天同规格物料
        if (Cools.isEmpty(locMast)) {
            List<LocDetl> locNos = locDetlService.getSameDetlToday(matnr, batch,sRow, eRow);
            for (LocDetl locNo : locNos) {
                //目标排为最外层排
                if (Utils.getRow(locNo.getLocNo()) == nearRow || Utils.getRow(locNo.getLocNo()) == orbit){
                    continue;
                }
                LocMast locMast2=locMastService.selectOne(new EntityWrapper<LocMast>()
                        .eq("loc_no",locNo.getLocNo())
                        .eq("loc_sts","F"));
                if(Cools.isEmpty(locMast2)){
                    continue;
                }
                int value = Integer.valueOf(locNo.getLocNo().substring(0, 2)) + 1;
                String loc="0"+value+locNo.getLocNo().substring(2);
                LocMast locMast1=locMastService.selectOne(new EntityWrapper<LocMast>()
                        .eq("loc_no",loc)
                        .eq("loc_sts","O")
                        .eq("loc_type1", locTypeDto.getLocType1())
                );
                if(Cools.isEmpty(locMast1)){
                    continue;
                }
                locMast=locMast1;
                break;
            }
        }

        // 靠近摆放规则 --- 空托
        if (staDescId == 10) {
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow));
            if (locMasts.size() > 0) {
                for (LocMast loc : locMasts) {
                    if (Utils.isShallowLoc(slaveProperties, loc.getLocNo())) {
                        continue;
                    }
                    String shallowLocNo = Utils.getShallowLoc(slaveProperties,  loc.getLocNo());
                    // 检测目标库位是否为空库位
                    LocMast shallowLoc = locMastService.selectById(shallowLocNo);
                    if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
                        if (shallowLoc.getLocType1()<locTypeDto.getLocType1()){
                            continue;
                        }
                        if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) {
                            locMast = shallowLoc;
                            crnNo = locMast.getCrnNo();
                            break;
                        }
                    }
                }
            }
        }

        // 获取目标站
        Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
                .eq("type_no", staDescId)
                .eq("stn_no", sourceStaNo)
                .eq("crn_no", 1);
        StaDesc staDesc = staDescService.selectOne(wrapper);
        if (Cools.isEmpty(staDesc)) {
            log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo);
            throw new CoolException("入库路径不存在");
        }
        BasDevp staNo = basDevpService.selectById(staDesc.getStnNo());
        if (!staNo.getAutoing().equals("Y")) {
            throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
        }

        // 如果没有相近物料，则按规则轮询货架
        if (null == locMast) {
            LocMast locMast1 = new LocMast();
            if(times != 0){
                locMast1=locMastService.selectOne(new EntityWrapper<LocMast>()
                        .eq("row1", 1)
                        .eq("loc_sts","O")
                        .eq("loc_type1", locTypeDto.getLocType1())
                        .orderBy("lev1,bay1 ASC"));
            } else {
                locMast1=locMastService.selectOne(new EntityWrapper<LocMast>()
                        .eq("row1", 8)
                        .eq("loc_sts","O")
                        .eq("loc_type1", locTypeDto.getLocType1())
                        .orderBy("lev1,bay1 ASC"));
            }
            if(!Cools.isEmpty(locMast1)){
                locMast=locMast1;
            }
        }
        // 更新库位排号
        rowLastno.setCurrentRow(curRow);
        rowLastnoService.updateById(rowLastno);

        // 2.库位当前所属尺寸无空库位时，调整尺寸参数，向上兼容检索库位
        if (Cools.isEmpty(locMast)) {
            times = times - 1;
            if (times >= 0) {
                return getLocNoRun4(whsType,staDescId, sourceStaNo, matnr, batch, grade,moveCrnNo,locTypeDto,times);
            }
            log.error("系统没有空库位！！！ 尺寸规格： {}，", JSON.toJSONString(locTypeDto));
            throw new CoolException("没有空库位");
        }
        String locNo = locMast.getLocNo();
        // 返回找到的库位
        startupDto.setWorkNo(0);
        startupDto.setCrnNo(locMast.getCrnNo());
        startupDto.setSourceStaNo(sourceStaNo);
        startupDto.setLocNo(locNo);

        return startupDto;
    }