#

lsh

2024-06-12 c372044e2081581bcf7df4969ea33552ad3bd9d8

 src/main/java/com/zy/common/service/CommonService.java

@@ -1,26 +1,36 @@
package com.zy.common.service;

import com.alibaba.fastjson.JSON;
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.baomidou.mybatisplus.mapper.Wrapper;
import com.core.common.Arith;
import com.core.common.Cools;
import com.core.exception.CoolException;
import com.zy.asrs.entity.*;
import com.zy.asrs.entity.result.KeyValueVo;
import com.zy.asrs.service.*;
import com.zy.asrs.utils.Utils;
import com.zy.asrs.utils.VersionUtils;
import com.zy.common.model.LocTypeDto;
import com.zy.common.model.Shelves;
import com.zy.common.model.StartupDto;
import com.zy.common.properties.SlaveProperties;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;

import java.time.LocalDate;
import java.time.format.DateTimeFormatter;
import java.time.temporal.ChronoUnit;
import java.util.ArrayList;
import java.util.List;

/**
 * 货架核心功能
 * Created by vincent on 2020/6/11
 */
@Slf4j
@Service
public class CommonService {

@@ -45,7 +55,7 @@

    /**
     * 生成工作号
     * @param wrkMk 0:入库 1 - 3000 ; 1:拣料/并板/盘点 3001 - 6000 ; 2: 出库 6001 -9000 ; 3:其他 9001 -9999
     * @param wrkMk
     * @return workNo(工作号)
     */
    public int getWorkNo(Integer wrkMk) {
@@ -82,53 +92,148 @@
        return workNo;
    }

    //拆盘机处空板扫码，驱动托盘向码垛位，不入库
    @Transactional
    public StartupDto getScanBarcodeEmptyBoard(){
        StartupDto startupDto = new StartupDto();
        Integer staNo = 0;
        if (wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("io_type", 201).eq("staNo", 216))<2){
            staNo=216;
        }
        if (wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("io_type", 201).eq("staNo", 220))<2){
            staNo=220;
        }

        startupDto.setStaNo(staNo);
        return startupDto;
    }

    /**
     * 检索库位号
     * @param whsType 类型 1:双深式货架
     * @param staDescId 路径工作类型
     *
     * @param whsType     类型 1:双深式货架
     * @param staDescId   路径ID
     * @param sourceStaNo 源站
     * @param matNos 物料号集合
     * @param matnr       物料号集合
     * @return locNo 检索到的库位号
     */
    @Transactional
    public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, List<String> matNos, LocTypeDto locTypeDto) {
        StartupDto startupDto = new StartupDto();
        // 生成工作号
        int workNo = getWorkNo(0);
    public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, LocTypeDto locTypeDto) {
        whsType = Utils.GetWhsType(sourceStaNo);
        return getLocNoRun(whsType,staDescId,sourceStaNo,matnr,batch,grade,0,locTypeDto,0);
    }

        switch (sourceStaNo) {
            case 202:
                whsType = 2;
                break;
            case 205:
                whsType = 1;
                break;
            case 126:
                whsType = 3;
                break;
            default:
                throw new CoolException("库位排号分配错误, 源站号：" + sourceStaNo);
    /**
     * 检索库位号
     *
     * @param whsType     类型 1:双深式货架
     * @param staDescId   路径ID
     * @param sourceStaNo 源站
     * @param matnr       物料号集合
     * @return locNo 检索到的库位号
     */
    @Transactional
    public StartupDto getLocNoRun(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, Integer moveCrnNo, LocTypeDto locTypeDto, int times) {
        if (Cools.isEmpty(matnr)) {  //物料号
            matnr = "";
        }
        startupDto.setWorkNo(workNo);
        if (Cools.isEmpty(batch)) {  //批次
            batch = "";
        }
        if (Cools.isEmpty(grade)) {  //备用
            grade = "";
        }

        // 初始化参数
        int crnNo = 0;      //堆垛机号
        int nearRow = 0;    //最浅库位排
        int curRow = 0;     //最深库位排
        int rowCount = 0;   //轮询轮次
        LocMast locMast = null;     // 目标库位

        StartupDto startupDto = new StartupDto();
        RowLastno rowLastno = rowLastnoService.selectById(whsType);
        int sRow = rowLastno.getsRow();
        int eRow = rowLastno.geteRow();
        int crnNumber = rowLastno.getCrnQty();

        if (Cools.isEmpty(rowLastno)) {
            throw new CoolException("数据异常，请联系管理员");
        }

        // ===============>>>> 开始执行
        int curRow = rowLastno.getCurrentRow();
        int sRow = rowLastno.getsRow();
        int eRow = rowLastno.geteRow();
        int crn_qty = rowLastno.getCrnQty();
        int rowCount = eRow - sRow + 1;
        // 目标堆垛机号
        int crnNo = 0;
        // 目标库位
        LocMast locMast = null;
        curRow = rowLastno.getCurrentRow();

        // 靠近摆放规则 --- 同天同规格物料
        if (!Cools.isEmpty(matNos)) {
            List<String> locNos = locDetlService.getSameDetlToday(matNos.get(0));
        if (!Cools.isEmpty(moveCrnNo) && moveCrnNo!=0){
            crnNumber = moveCrnNo;
            if (times==0){
                curRow = moveCrnNo*4-1;
            }else {
                curRow = moveCrnNo*4-2;
            }
        }

        //此程序用于优化堆垛机异常时的运行时间
        for (int i = times; i < crnNumber*2; i++) {
            int[] locNecessaryParameters = Utils.LocNecessaryParameters(whsType, curRow, crnNumber);
            curRow = locNecessaryParameters[1];
            crnNo = locNecessaryParameters[2];
            if (basCrnpService.checkSiteError(crnNo, true)) {
                rowCount =  locNecessaryParameters[0];
                nearRow = locNecessaryParameters[3];
                List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O"));
                int crnCountO = wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("crn_no", crnNo).le("io_type",100));
                if (locMasts.size()-crnCountO<=2){
                    times++;
                    continue;
                }
                break;
            } else {
                times++;
            }
        }
        if (nearRow == 0) {
            throw new CoolException("无可用堆垛机");
        }

        boolean signRule1 = false;
        boolean signRule2 = false;


        if (Utils.BooleanWhsTypeStaIoType(whsType)){
            // 靠近摆放规则 --- 同天同规格物料 //分离版
            if (!Cools.isEmpty(matnr) &&  staDescId == 1){
                signRule1 = true;
            }
            // 靠近摆放规则 --- 同天同规格物料 //互通版
            if (!Cools.isEmpty(matnr) && staDescId == 1) {
                signRule2 = true;
            }

            if (!Cools.isEmpty(matnr) &&  (staDescId == 11 || staDescId == 111)) {
                signRule1 = true;
            }
        }

        if (signRule1){
            if (nearRow!=curRow){
                List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O"));
                for (LocMast locMast1:locMasts){
                    //获取巷道
                    List<String> groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,locMast1.getLocNo(), curRow>nearRow);
                    //获取目标库位所在巷道最浅非空库位
                    LocMast locMastF = locMastService.selectLocByLocStsPakInF(curRow,nearRow,groupOutsideLocCrn);
                    if (!Cools.isEmpty(locMastF) && locMastF.getLocSts().equals("F")){
                        LocDetl locDetl = locDetlService.selectOne(new EntityWrapper<LocDetl>().eq("loc_no", locMastF.getLocNo()));
                        if (!Cools.isEmpty(locDetl) && matnr.equals(locDetl.getMatnr()) && batch.equals(Cools.isEmpty(locDetl.getBatch()) ? "" : locDetl.getBatch()) && grade.equals(Cools.isEmpty(locDetl.getBrand()) ? "" : locDetl.getBrand())) {
                            //获取目标库位所在巷道最浅非空库位
                            locMast = locMastService.selectLocByLocStsPakInO(curRow,nearRow,groupOutsideLocCrn);
                            break;
                        }
                    }
                }
            }
        }else if (signRule2){
            List<String> locNos = locDetlService.getSameDetlToday(matnr, sRow, eRow);
            for (String locNo : locNos) {
                if (Utils.isShallowLoc(slaveProperties, locNo)) {
                    continue;
@@ -137,144 +242,183 @@
                // 检测目标库位是否为空库位
                LocMast shallowLoc = locMastService.selectById(shallowLocNo);
                if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
                    locMast = shallowLoc;
                    crnNo = locMast.getCrnNo();
                    break;
                    if (VersionUtils.locMoveCheckLocTypeComplete(shallowLoc, locTypeDto)) {
                        if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) {
                            locMast = shallowLoc;
                            crnNo = locMast.getCrnNo();
                            break;
                        }
                    }
                }
            }
        }

        // 靠近摆放规则 --- 空托
        if (staDescId == 10) {
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "D"));
//        // 靠近摆放规则 --- 空托  //分离版
//        if (staDescId == 10 && Utils.BooleanWhsTypeStaIoType(whsType)) {
//            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O"));
//            for (LocMast locMast1:locMasts){
//                if (VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
//                    continue;
//                }
//                String shallowLoc = Utils.getDeepLoc(slaveProperties,locMast1.getLocNo());
//                LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no",shallowLoc));
//                if (!Cools.isEmpty(locMast2) && locMast2.getLocSts().equals("D")){
//                    locMast = locMast1;
//                    break;
//                }
//            }
//        }

        // 靠近摆放规则 --- 空托 //互通版
        if (staDescId == 10  && Utils.BooleanWhsTypeStaIoType(whsType)) {
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow));
            if (locMasts.size() > 0) {
                for (LocMast loc : locMasts) {
                    if (Utils.isShallowLoc(slaveProperties, loc.getLocNo())) {
                        continue;
                    }
                    String shallowLocNo = Utils.getShallowLoc(slaveProperties,  loc.getLocNo());
                    String shallowLocNo = Utils.getShallowLoc(slaveProperties, loc.getLocNo());
                    // 检测目标库位是否为空库位
                    LocMast shallowLoc = locMastService.selectById(shallowLocNo);
                    if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
                        locMast = shallowLoc;
                        crnNo = locMast.getCrnNo();
                        break;
                        if (VersionUtils.locMoveCheckLocTypeComplete(shallowLoc, locTypeDto)) {
                            if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) {
                                locMast = shallowLoc;
                                crnNo = locMast.getCrnNo();
                                break;
                            }
                        }
                    }
                }
            }
        }

        // 如果没有相近物料，则按规则轮询货架
        if (null == locMast) {
            // 1-4排
            if (whsType == 1) {
                // 获取目标站所在货架排号
                Shelves shelves = new Shelves(rowCount, crn_qty);
                curRow = shelves.start(curRow);
                if (curRow < 0) {
                    throw new CoolException("检索库位失败，请联系管理员");
        Wrapper<StaDesc> wrapper = null;
        StaDesc staDesc = null;
        BasDevp staNo = null;

        if (Utils.BooleanWhsTypeSta(whsType, staDescId)) {
            // 获取目标站
            wrapper = new EntityWrapper<StaDesc>()
                    .eq("type_no", staDescId)
                    .eq("stn_no", sourceStaNo)
                    .eq("crn_no", crnNo);
            staDesc = staDescService.selectOne(wrapper);
            if (Cools.isEmpty(staDesc)) {
                log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo);
//                throw new CoolException("入库路径不存在");
                crnNo = 0;
            }else {
                staNo = basDevpService.selectById(staDesc.getCrnStn());
                if (!staNo.getAutoing().equals("Y")) {
                    log.error("目标站"+staDesc.getCrnStn()+"不可用");
//                throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
                    crnNo = 0;
                }
                for (List<Integer> node : shelves.nodes){
                    if (node.contains(curRow)) {
                        crnNo = shelves.nodes.indexOf(node) + 1;
                        break;
                    }
                }
                // 5-8排
            } else if (whsType == 2) {
                // 获取目标站所在货架排号
                Shelves shelves = new Shelves(rowCount, crn_qty);
                curRow = shelves.start(curRow - 4);
                if (curRow < 0) {
                    throw new CoolException("检索库位失败，请联系管理员");
                }
                for (List<Integer> node : shelves.nodes){
                    if (node.contains(curRow)) {
                        crnNo = shelves.nodes.indexOf(node) + 1;
                        break;
                    }
                }
                // 偏移量补偿
                curRow = curRow + 4;
                crnNo = crnNo + 1;
                // 126空板入 1-8排
            } else {
                // 获取目标站所在货架排号
                Shelves shelves = new Shelves(rowCount, crn_qty);
                curRow = shelves.start(curRow);
                if (curRow < 0) {
                    throw new CoolException("检索库位失败，请联系管理员");
                }
                for (List<Integer> node : shelves.nodes){
                    if (node.contains(curRow)) {
                        crnNo = shelves.nodes.indexOf(node) + 1;
                        break;
                    }
                }
                startupDto.setStaNo(staNo.getDevNo());
            }
        }

        basCrnpService.checkSiteStatus(crnNo);
        // 获取目标站
        Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
                .eq("type_no", staDescId)
                .eq("stn_no", sourceStaNo)
                .eq("crn_no", crnNo);
        StaDesc staDesc = staDescService.selectOne(wrapper);
        if (Cools.isEmpty(staDesc)) {
            throw new CoolException("入库路径不存在");
        }
        BasDevp staNo = basDevpService.selectById(staDesc.getCrnStn());
        int inQty = staNo.getInQty()==null?0:staNo.getInQty();
        if (staNo.getAutoing().equals("Y") && inQty<2) {
            // 查找库位
            if (locMast == null) {
                if (Utils.isShallowLoc(slaveProperties, curRow)) {
                    Integer deepRow = Utils.getDeepRow(slaveProperties, curRow);
                    locMast = locMastService.queryFreeLocMast(deepRow, locTypeDto.getLocType1());
                }
                if (Cools.isEmpty(locMast)) {
                    locMast = locMastService.queryFreeLocMast(curRow, locTypeDto.getLocType1());
                }
            }
            if (Cools.isEmpty(locMast)) {
                // 轻货物找轻库位为空时，可以去找重库位仓
                if (locTypeDto.getLocType1() == 1) {
                    locTypeDto.setLocType1((short) 2);
                    return getLocNo(null, staDescId, sourceStaNo, matNos, locTypeDto);
                }
                throw new CoolException("没有空库位");
            }
            String locNo = locMast.getLocNo();

            // 更新库位排号
        // 更新库位排号
        if (Utils.BooleanWhsTypeSta(whsType, staDescId) && Cools.isEmpty(locMast)) {
            rowLastno.setCurrentRow(curRow);
            rowLastnoService.updateById(rowLastno);

            // 返回dto
            startupDto.setCrnNo(crnNo);
            startupDto.setSourceStaNo(sourceStaNo);
            startupDto.setStaNo(staNo.getDevNo());
            startupDto.setLocNo(locNo);
        } else {
            throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
        }

        // 开始查找库位 ==============================>>

        // 1.按规则查找库位
        if (Cools.isEmpty(locMast) && crnNo != 0) {
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                    .eq("row1", nearRow)
                    .eq("loc_sts", "O")
                    .orderBy("lev1",true).orderBy("bay1",true));
            for (LocMast locMast1 : locMasts) {
                if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
                    continue;
                }
                if (Utils.BooleanWhsTypeStaIoType(whsType)){
                    String shallowLoc = Utils.getDeepLoc(slaveProperties, locMast1.getLocNo());
                    LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>()
                            .eq("loc_no", shallowLoc).eq("loc_sts", "O"));
                    if (!Cools.isEmpty(locMast2)) {
                        locMast = locMast2;
                        break;
                    }
                } else {
                    if (!Cools.isEmpty(locMast1)) {
                        locMast = locMast1;
                        break;
                    }
                }
            }

            if (Cools.isEmpty(locMast) && Utils.BooleanWhsTypeStaIoType(whsType)){
                for (LocMast locMast1 : locMasts) {
                    if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
                        continue;
                    }
                    if (Utils.BooleanWhsTypeStaIoType(whsType)){
                        String shallowLoc = Utils.getDeepLoc(slaveProperties, locMast1.getLocNo());
                        LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>()
                                .eq("loc_no", shallowLoc).eq("loc_sts", "O"));
                        if (!Cools.isEmpty(locMast2)) {
                            locMast = locMast2;
                            break;
                        } else {
                            locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>()
                                    .eq("loc_no", shallowLoc).eq("loc_sts", "F"));
                            if (!Cools.isEmpty(locMast2)) {
                                locMast = locMast2;
                                break;
                            } else {
                                locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>()
                                        .eq("loc_no", shallowLoc).eq("loc_sts", "D"));
                                if (!Cools.isEmpty(locMast2)) {
                                    locMast = locMast2;
                                    break;
                                }
                            }
                        }
                    } else {
                        if (!Cools.isEmpty(locMast1)) {
                            locMast = locMast1;
                            break;
                        }
                    }
                }
            }
        }

        if (!Cools.isEmpty(locMast) && !basCrnpService.checkSiteError(crnNo, true)) {
            locMast = null;
        }

        // 递归查询
        if (Cools.isEmpty(locMast) || !locMast.getLocSts().equals("O")) {
            // 当前巷道无空库位时，递归调整至下一巷道，检索全部巷道无果后，跳出递归
            if (times < rowCount*2) {
                times = times + 1;
                return getLocNoRun(whsType, staDescId, sourceStaNo, matnr, batch, grade,moveCrnNo, locTypeDto, times);
            }
//            // 2.库位当前所属尺寸无空库位时，调整尺寸参数，向上兼容检索库位
//            if (locTypeDto.getLocType1() < 2) {
//                int i = locTypeDto.getLocType1() + 1;
//                locTypeDto.setLocType1((short)i);
//                return getLocNo(1, staDescId, sourceStaNo, matnr,batch,grade, locTypeDto, 0);
//            }
            log.error("系统没有空库位！！！ 尺寸规格： {}， 轮询次数：{}", JSON.toJSONString(locTypeDto), times);
            throw new CoolException("没有空库位");
        }
        String locNo = locMast.getLocNo();

        // 生成工作号
        int workNo = getWorkNo(0);
        // 返回dto
        startupDto.setWorkNo(workNo);
        startupDto.setCrnNo(crnNo);
        startupDto.setSourceStaNo(sourceStaNo);
        startupDto.setLocNo(locNo);
        return startupDto;
    }


    public static String zerofill(String msg, Integer count) {
        if (msg.length() == count) {
            return msg;
        } else if (msg.length() > count) {
            return msg.substring(0, 16);
        } else {
            StringBuilder msgBuilder = new StringBuilder(msg);
            for(int i = 0; i < count - msg.length(); ++i) {
                msgBuilder.insert(0, "0");
            }
            return msgBuilder.toString();
        }
    }

}
}