自动化立体仓库 - WMS系统
#
野心家
2023-10-10 ba4e5ac7bd44e0d24f480b44a94cfe8d256a86e9
src/main/java/com/zy/asrs/service/impl/AgvWorkServiceImpl.java
@@ -5,12 +5,14 @@
import com.core.common.Cools;
import com.core.exception.CoolException;
import com.zy.asrs.entity.*;
import com.zy.asrs.entity.param.EmptyPlateOutParam;
import com.zy.asrs.entity.param.LocDetlAdjustParam;
import com.zy.asrs.entity.param.StockOutParam;
import com.zy.asrs.service.*;
import com.zy.common.model.LocDto;
import com.zy.common.model.OrderDto;
import com.zy.common.model.StartupDto;
import com.zy.common.model.TaskDto;
import com.zy.common.model.enums.WorkNoType;
import com.zy.common.service.AgvCommonService;
import com.zy.common.web.BaseController;
import lombok.extern.slf4j.Slf4j;
@@ -19,7 +21,9 @@
import org.springframework.transaction.annotation.Transactional;
import java.util.Date;
import java.util.Iterator;
import java.util.List;
import java.util.UUID;
/**
 * Created by vincent on 2020/6/11
@@ -38,7 +42,7 @@
    @Autowired
    private AgvBasDevpService agvBasDevpService;
    @Autowired
    private AgvLocMastService agvLockMastService;
    private AgvLocMastService agvLocMastService;
    @Autowired
    private AgvLocDetlService agvLocDetlService;
    @Autowired
@@ -53,6 +57,8 @@
    private OrderService orderService;
    @Autowired
    private OrderDetlService orderDetlService;
    @Autowired
    private AdjDetlService adjDetlService;
    /*
@@ -72,7 +78,7 @@
                throw new CoolException("选中的站点中含有货位状态不为F.在库的站点,请重新选择");
            }
            List<AgvWaitPakin> agvWaitPakinList = agvWaitPakinService.selectList(new EntityWrapper<AgvWaitPakin>().eq("zpallet", agvBasDevp.getBarcode()));
            List<AgvWaitPakin> agvWaitPakinList = agvWaitPakinService.selectList(new EntityWrapper<AgvWaitPakin>().eq("supp_code", agvBasDevp.getBarcode()));
            //检索库位,选择合适的库位
            AgvLocMast agvLocMast = agvCommonService.getLocNo(agvWaitPakinList, agvBasDevp.getFloor());
@@ -82,7 +88,7 @@
            //生成工作档明细
            //createWrkDetlReWrite(agvWaitPakinList,wrkMast,userId);
            agvWaitPakinList.forEach(wp -> {
                createWrkDetlReWrite(wp.getMatnr(),wrkMast.getWrkNo(),wp.getOrderNo(),wp.getBatch(),wp.getAnfme(),wp.getZpallet(),now,userId);
                createWrkDetlReWrite(wp.getMatnr(),wrkMast.getWrkNo(),wp.getOrderNo(),wp.getBatch(),wp.getAnfme(),wp.getSuppCode(),now,userId,wp.getThreeCode(),wp.getDeadTime());
            });
            //更新源站点信息
            updateAgvBasDevp(agvBasDevp,"R");
@@ -104,7 +110,7 @@
        agvTaskDtos.forEach(taskDto -> {
            AgvLocMast agvLocMast = agvLockMastService.selectById(taskDto.getLocNo());
            AgvLocMast agvLocMast = agvLocMastService.selectById(taskDto.getLocNo());
            AgvLocDetl agvLocDetl = agvLocDetlService.selectOne(new EntityWrapper<AgvLocDetl>().eq("loc_no", taskDto.getLocNo()));
            //工作档所需参数
@@ -112,23 +118,26 @@
            long wrkSts = 21L;
            String sourceLocNo = taskDto.getLocNo();
            String targetLocNo = taskDto.getAgvStaNo();
            String barcode = agvLocDetl.getZpallet();
            String barcode = agvLocDetl.getSuppCode();
            //明细档所需参数
            String mantr = taskDto.getLocDtos().get(0).getMatnr();
            String orderNo = taskDto.getLocDtos().get(0).getOrderNo();
            String batch = taskDto.getLocDtos().get(0).getBatch();
            String csocode = agvLocDetl.getThreeCode();
            String isoseq = agvLocDetl.getDeadTime();
            //判断是否全板出库
            int ioType = isPakOut(sourceLocNo,anfme) ?  101 : 103;
            //生成工作档
            AgvWrkMast wrkMast = createWrkMast(ioType,wrkSts,sourceLocNo,targetLocNo,barcode,now,userId);
            //生成工作档明细
            createWrkDetlReWrite(mantr,wrkMast.getWrkNo(),orderNo,batch,anfme,barcode,now,userId);
            createWrkDetlReWrite(mantr,wrkMast.getWrkNo(),orderNo,batch,anfme,barcode,now,userId,csocode,isoseq);
            //修改订单信息
            modifyOrderDetl(taskDto.getLocDtos().get(0), userId);
            //更新源站点信息
            String locSts = ioType == 101 ? "R" : "P";
            updateAgvLocMast(agvLockMastService.selectById(sourceLocNo),locSts);
            updateAgvLocMast(agvLocMastService.selectById(sourceLocNo),locSts);
            //更新目标站点状态
            //locSts = ioType == 101 ? "S" : "Q";
            updateAgvBasDevp(agvBasDevpService.selectById(targetLocNo),"S");
@@ -143,7 +152,11 @@
        agvWrkMastList.forEach(agvWrkMast -> {
            //修改工作党
            agvWrkMast.setWrkSts(201L);
            agvWrkMast.setIoType(53);
            //根据出库类型 设置入库类型 53拣料入库 57盘点入库
            int ioType = agvWrkMast.getIoType() == 103 ? 53 : 57;
            agvWrkMast.setIoType(ioType);
            String locNo = agvWrkMast.getLocNo();
            agvWrkMast.setLocNo(agvWrkMast.getSourceLocNo());
            agvWrkMast.setSourceLocNo(locNo);
@@ -151,23 +164,274 @@
            agvWrkMastService.updateById(agvWrkMast);
            AgvWrkDetl agvWrkDetl = agvWrkDetlService.selectOne(new EntityWrapper<AgvWrkDetl>().eq("wrk_no", agvWrkMast.getWrkNo()));
            AgvLocMast agvLocMast = agvLockMastService.selectById(agvWrkMast.getLocNo());
            AgvLocMast agvLocMast = agvLocMastService.selectById(agvWrkMast.getLocNo());
            AgvLocDetl agvLocDetl = agvLocDetlService.selectOne(new EntityWrapper<AgvLocDetl>().eq("loc_no",agvLocMast.getLocNo()));
            AgvBasDevp agvBasDevp = agvBasDevpService.selectById(agvWrkMast.getSourceLocNo());
            //修改工作党明细
            agvWrkDetl.setAnfme(agvLocDetl.getAnfme() - agvWrkDetl.getAnfme());
            agvWrkDetlService.update(agvWrkDetl,new EntityWrapper<AgvWrkDetl>().eq("wrk_no",agvWrkDetl.getWrkNo()));
            //修改库存信息
            agvLocDetl.setAnfme(agvWrkDetl.getAnfme());
            agvLocDetlService.update(agvLocDetl,new EntityWrapper<AgvLocDetl>().eq("loc_no",agvLocDetl.getLocNo()));
            //拣料入库
            if(ioType == 53){
                //修改工作党明细
                agvWrkDetl.setAnfme(agvLocDetl.getAnfme() - agvWrkDetl.getAnfme());
                agvWrkDetlService.update(agvWrkDetl,new EntityWrapper<AgvWrkDetl>().eq("wrk_no",agvWrkDetl.getWrkNo()));
                //修改库存信息
                agvLocDetl.setAnfme(agvWrkDetl.getAnfme());
                agvLocDetlService.update(agvLocDetl,new EntityWrapper<AgvLocDetl>().eq("loc_no",agvLocDetl.getLocNo()));
            }
            //修改库位信息
            agvLocMast.setLocSts("Q");
            agvLockMastService.selectById(agvLocMast);
            updateAgvLocMast(agvLocMast,"Q");
            //修改站点信息
            agvBasDevp.setLocSts("R");
            agvBasDevpService.updateById(agvBasDevp);
            updateAgvBasDevp(agvBasDevp,"R");
        });
    }
    /*
    盘点出库
     */
    @Transactional
    public void locCheckOut(StockOutParam param, Long userId) {
        String station = param.getStation();
        List<AgvBasDevp> agvBasDevpList = agvBasDevpService.selectList(new EntityWrapper<AgvBasDevp>()
                .eq("station_code", station)
                .eq("loc_sts","O"));
        if(param.getLocDetls().size() > agvBasDevpList.size()){
            throw new CoolException("当前站点可用缓存货架数量为" + agvBasDevpList.size() + ",少于需要盘点出库库位数量,请重新选择盘点库位");
        }
        param.getLocDetls().forEach(locDetl -> {
            AgvLocMast agvLocMast = agvLocMastService.selectById(locDetl.getLocNo());
            AgvLocDetl agvLocDetl = agvLocDetlService.selectOne(new EntityWrapper<AgvLocDetl>().eq("loc_no", locDetl.getLocNo()));
            AgvBasDevp agvBasDevp = agvBasDevpService.selectOne(new EntityWrapper<AgvBasDevp>()
                    .eq("station_code", station)
                    .eq("loc_sts","O"));
            Date now = new Date();
            //生成工作党
            AgvWrkMast wrkMast = createWrkMast(107, 21L, locDetl.getLocNo(), agvBasDevp.getDevNo(), agvLocDetl.getSuppCode(), now, userId);
            //生成工作明细档
            createWrkDetlReWrite(locDetl.getMatnr(),wrkMast.getWrkNo(),null,locDetl.getBatch(),locDetl.getCount(),wrkMast.getBarcode(),now,userId,agvLocDetl.getThreeCode(),agvLocDetl.getDeadTime());
            //修改库位信息
            updateAgvLocMast(agvLocMast,"P");
            //修改站点信息
            updateAgvBasDevp(agvBasDevp,"S");
        });
    }
    /*
    库位移转
     */
    @Transactional
    public void locMove(String sourceLocNo, String targetLocNo, Long userId) {
        AgvLocMast sourceLocMast = agvLocMastService.selectById(sourceLocNo);
        AgvLocMast targetLocMast = agvLocMastService.selectById(targetLocNo);
        AgvLocDetl sourceLocDetl = agvLocDetlService.selectOne(new EntityWrapper<AgvLocDetl>().eq("loc_no", sourceLocMast.getLocNo()));
        if(!sourceLocMast.getLocSts().equals("F")){
            throw new CoolException(sourceLocMast.getLocNo() + "源库位出库失败,状态:"+sourceLocMast.getLocSts$());
        }
        if(!targetLocMast.getLocSts().equals("O")){
            throw new CoolException("移转失败,目标库位状态:"+targetLocMast.getLocSts$());
        }
        Date now = new Date();
        //生成移库工作档
        AgvWrkMast wrkMast = createWrkMast(11, 21L, sourceLocNo, targetLocNo, sourceLocDetl.getSuppCode(), now, userId);
        //生成工作党明细
        createWrkDetlReWrite(sourceLocDetl.getMatnr(),wrkMast.getWrkNo(),null,sourceLocDetl.getBatch(),sourceLocDetl.getAnfme(),sourceLocDetl.getZpallet(),now,userId,sourceLocDetl.getThreeCode(),sourceLocDetl.getDeadTime());
        //修改目标库位状态
        updateAgvLocMast(targetLocMast,"S");
        //修改原库位状态
        updateAgvLocMast(sourceLocMast,"R");
    }
    /*
    空板入库
     */
    @Transactional
    public String emptyPlateIn(String sourceStaion, Long userId) {
        Date now = new Date();
        // 源站点状态检测
        AgvBasDevp agvBasDevp = agvBasDevpService.selectById(sourceStaion);
        if(!agvBasDevp.getLocSts().equals("O")){
            throw new CoolException("当前工作位状态为" + agvBasDevp.getLocSts()+",无法进行空板入库");
        }
        // 检索库位
        AgvLocMast locMast = agvCommonService.getLocNo(null, agvBasDevp.getFloor());
        // 生成工作档 10.空板入库
        createWrkMast(10,201L,agvBasDevp.getDevNo(),locMast.getLocNo(),null,now,userId);
        //更新源站点状态
        updateAgvBasDevp(agvBasDevp,"R");
        //更新目标库位状态
        updateAgvLocMast(locMast,"S");
        return locMast.getLocNo();
    }
    /*
    空板出库
     */
    @Transactional
    public void emptyPlateOut(EmptyPlateOutParam param, Long userId) {
        Date now = new Date();
        //判断所选工作站空余工作位数量是否满足出库数量
        List<AgvBasDevp> agvBasDevpList = agvBasDevpService.selectList(new EntityWrapper<AgvBasDevp>()
                .eq("station_code", param.getStationCode())
                .eq("loc_sts","O"));
        if(agvBasDevpList.size() < param.getLocNos().size()){
            throw new CoolException("当前工作站可出库工作位数量为"+ agvBasDevpList.size() + ",小于要出库的库位数量,请重新选择出库库位");
        }
        param.getLocNos().forEach(locNo -> {
            AgvLocMast agvLocMast = agvLocMastService.selectById(locNo);
            if(!agvLocMast.getLocSts().equals("D")){
                throw new CoolException(agvLocMast.getLocNo() + "库位状态已经不为D.空桶/空栈板,请重新选择库位进行空板出库");
            }
            //检索工作位
            AgvBasDevp agvBasDevp = agvBasDevpService.selectOne(new EntityWrapper<AgvBasDevp>()
                    .eq("station_code", param.getStationCode())
                    .eq("loc_sts", "O"));
            //生成工作档
            createWrkMast(110,21L,locNo,agvBasDevp.getDevNo(),null,now,userId);
            //修改源库位状态
            updateAgvLocMast(agvLocMast,"R");
            //修改目标工作位状态
            updateAgvBasDevp(agvBasDevp,"S");
        });
    }
    @Transactional
    public void adjustLocDetl(LocDetlAdjustParam param, Long userId) {
        param.integrate();
        AgvLocMast locMast = agvLocMastService.selectById(param.getLocNo());
        if (Cools.isEmpty(locMast)) {
            throw new CoolException("库位不存在");
        }
        if (!(locMast.getLocSts().equals("F") || locMast.getLocSts().equals("D") || locMast.getLocSts().equals("O"))) {
            throw new CoolException("当前库位不可调整!库位状态:" + locMast.getLocSts$());
        }
        Date now = new Date();
        List<AgvLocDetl> locDetls = agvLocDetlService.selectList(new EntityWrapper<AgvLocDetl>().eq("loc_no", param.getLocNo()));
        List<LocDetlAdjustParam.LocDetlAdjust> list = param.getList();
        // 修改数量
        Iterator<AgvLocDetl> iterator = locDetls.iterator();
        while (iterator.hasNext()) {
            AgvLocDetl locDetl = iterator.next();
            Iterator<LocDetlAdjustParam.LocDetlAdjust> iterator1 = list.iterator();
            while (iterator1.hasNext()) {
                LocDetlAdjustParam.LocDetlAdjust adjust = iterator1.next();
                if (adjust.getCount() == 0) { continue; }
                if (locDetl.getMatnr().equals(adjust.getMatnr()) && Cools.eq(locDetl.getBatch(), adjust.getBatch())) {
                    if (!locDetl.getAnfme().equals(adjust.getCount())) {
                        // todo 盘点记录
                        // 修改库存
                        if (!agvLocDetlService.updateAnfme(adjust.getCount(), locDetl.getLocNo(), locDetl.getMatnr(), locDetl.getBatch())) {
                            throw new CoolException(locDetl.getLocNo() + "库位," + locDetl.getMatnr() + "商品," + locDetl.getBatch() + "序列码修改数量失败");
                        }
                        // 保存调整记录
                        AdjDetl adjDetl = new AdjDetl();
                        adjDetl.setLocNo(locDetl.getLocNo());
                        adjDetl.setMatnr(locDetl.getMatnr());
                        adjDetl.setBatch(locDetl.getBatch());
                        adjDetl.setOriQty(locDetl.getAnfme());
                        adjDetl.setAdjQty(adjust.getCount());
                        adjDetl.setModiTime(now);
                        adjDetl.setModiUser(userId);
                        adjDetl.setAppeTime(now);
                        adjDetl.setAppeUser(userId);
                        UUID uuid = UUID.randomUUID();
                        adjDetl.setOrderNo(uuid.toString());
                        adjDetl.setCsocode(locDetl.getThreeCode());
                        adjDetl.setIsoseq(locDetl.getDeadTime());
                        adjDetlService.save(adjDetl, userId);
                    }
                    iterator.remove();
                    iterator1.remove();
                }
            }
        }
        // 删除库存
        for (AgvLocDetl locDetl : locDetls) {
            // todo 盘点记录
            if (!agvLocDetlService.updateAnfme(-1.0D, locDetl.getLocNo(), locDetl.getMatnr(), locDetl.getBatch())) {
                throw new CoolException("删除" + locDetl.getLocNo() + "库位," + locDetl.getMatnr() + "商品," + locDetl.getBatch() + "序列码库存明细失败");
            }
            // 保存调整记录
            AdjDetl adjDetl = new AdjDetl();
            adjDetl.setLocNo(locDetl.getLocNo());
            adjDetl.setMatnr(locDetl.getMatnr());
            adjDetl.setBatch(locDetl.getBatch());
            adjDetl.setOriQty(locDetl.getAnfme());
            adjDetl.setAdjQty(0.0D);
            adjDetl.setModiTime(now);
            adjDetl.setModiUser(userId);
            adjDetl.setAppeTime(now);
            adjDetl.setAppeUser(userId);
            adjDetlService.save(adjDetl, userId);
        }
        // 添加库存
        for (LocDetlAdjustParam.LocDetlAdjust adjust : list) {
            if (adjust.getCount() == 0.0D) { continue; }
            Mat mat = matService.selectByMatnr(adjust.getMatnr());
            AgvLocDetl locDetl = new AgvLocDetl();
            locDetl.sync(mat);
            locDetl.setBatch(adjust.getBatch());
            locDetl.setLocNo(locMast.getLocNo());
            locDetl.setAnfme(adjust.getCount()); // 数量
            locDetl.setModiUser(userId); // 操作人员信息
            locDetl.setModiTime(now);
            locDetl.setAppeUser(userId);
            locDetl.setAppeTime(now);
            locDetl.setThreeCode(adjust.getThreeCode());
            locDetl.setDeadTime(adjust.getDeadTime());
            if (!agvLocDetlService.insert(locDetl)) {
                throw new CoolException("添加" + locDetl.getLocNo() + "库位," + locDetl.getMatnr() + "商品," + locDetl.getBatch() + "序列码库存明细失败");
            }
            // 保存调整记录
            AdjDetl adjDetl = new AdjDetl();
            adjDetl.setLocNo(locMast.getLocNo());
            adjDetl.setMatnr(adjust.getMatnr());
            adjDetl.setBatch(adjust.getBatch());
            adjDetl.setOriQty(0.0D);
            adjDetl.setAdjQty(adjust.getCount());
            adjDetl.setModiTime(now);
            adjDetl.setModiUser(userId);
            adjDetl.setAppeTime(now);
            adjDetl.setAppeUser(userId);
            UUID uuid = UUID.randomUUID();
            adjDetl.setOrderNo(uuid.toString());
            adjDetl.setCsocode(locDetl.getThreeCode());
            adjDetl.setIsoseq(locDetl.getDeadTime());
            adjDetlService.save(adjDetl, userId);
        }
        // 修改库位状态
        int count = agvLocDetlService.selectCount(new EntityWrapper<AgvLocDetl>().eq("loc_no", locMast.getLocNo()));
        if (locMast.getLocSts().equals("F")) {
            if (count == 0) {
                locMast.setLocSts("D");
            }
        }
        if (locMast.getLocSts().equals("D") || locMast.getLocSts().equals("O")) {
            if (count > 0) {
                locMast.setLocSts("F");
            }
        }
        locMast.setModiUser(userId);
        locMast.setModiTime(new Date());
        if (!agvLocMastService.updateById(locMast)) {
            throw new CoolException("更新库位状态失败");
        }
    }
    /*
@@ -175,7 +439,7 @@
     */
    private void updateAgvLocMast(AgvLocMast locMast, String locSts){
        locMast.setLocSts(locSts);
        agvLockMastService.updateById(locMast);
        agvLocMastService.updateById(locMast);
    }
    /*
@@ -189,7 +453,7 @@
    /*
    生成工作档明细
     */
    private void createWrkDetlReWrite(String matnr, int wrkNo, String orderNo,String batch, double anfme, String zpallet, Date now, Long userId){
    private void createWrkDetlReWrite(String matnr, int wrkNo, String orderNo,String batch, double anfme, String zpallet, Date now, Long userId, String csocode, String isoseq){
        Mat mat = matService.selectByMatnr(matnr);
        if (Cools.isEmpty(mat)) {
            throw new CoolException(matnr + "商品维护失败");
@@ -201,11 +465,14 @@
        wrkDetl.setIoTime(now);
        wrkDetl.setBatch(batch);
        wrkDetl.setAnfme(anfme); // 数量
        wrkDetl.setZpallet(zpallet); // 托盘条码
        wrkDetl.setSuppCode(zpallet); // 托盘条码
        wrkDetl.setAppeUser(userId);
        wrkDetl.setAppeTime(now);
        wrkDetl.setModiUser(userId);
        wrkDetl.setModiTime(now);
        wrkDetl.setThreeCode(csocode);
        wrkDetl.setDeadTime(isoseq);
        if (!agvWrkDetlService.insert(wrkDetl)) {
            throw new CoolException("保存工作明细失败");
        }
@@ -246,8 +513,8 @@
    private AgvWrkMast createWrkMast(int ioType, long wrkSts, String sourceLocNo, String locNo, String barcode,  Date now, Long userId){
        AgvWrkMast wrkMast = new AgvWrkMast();
        //生成工作号
        int workNo = agvCommonService.getWorkNo(WorkNoType.getWorkNoType(ioType));
        wrkMast.setWrkNo(workNo);
//        int workNo = agvCommonService.getWorkNo(WorkNoType.getWorkNoType(ioType));
//        wrkMast.setWrkNo();
        //工作状态
        wrkMast.setWrkSts(wrkSts);
        //入出库类型
@@ -274,9 +541,16 @@
        wrkMast.setAppeTime(now);
        wrkMast.setModiUser(userId);
        wrkMast.setModiTime(now);
        if (!agvWrkMastService.insert(wrkMast)) {
        if (!agvWrkMastService.insertByIncrease(wrkMast)) {
            throw new CoolException("保存工作档失败");
        }
        int i = agvWrkMastService.selectCount(new EntityWrapper<AgvWrkMast>());
        log.info(i + "");
        wrkMast = agvWrkMastService.selectOne(new EntityWrapper<AgvWrkMast>().eq("loc_no", locNo).eq("source_loc_no",sourceLocNo));
        return wrkMast;
    }
@@ -288,8 +562,8 @@
    private AgvWrkMast createWrkMast(AgvBasDevp agvBasDevp,AgvLocMast agvLocMast, Date now, Long userId){
        AgvWrkMast wrkMast = new AgvWrkMast();
        //生成工作号
        int workNo = agvCommonService.getWorkNo(0);
        wrkMast.setWrkNo(workNo);
        //int workNo = agvCommonService.getWorkNo(0);
        //wrkMast.setWrkNo(workNo);
        wrkMast.setIoTime(new Date());
        // 工作状态:201.生成入库任务ID
        wrkMast.setWrkSts(201L);