自动化立体仓库 - WMS系统
#
Junjie
13 小时以前 b0d8734e81b825381f1b2af13e0df33cd5114e2d
src/main/java/com/zy/common/web/WcsController.java
@@ -7,12 +7,16 @@
import com.core.exception.CoolException;
import com.zy.asrs.entity.*;
import com.zy.asrs.entity.result.FindLocNoAttributeVo;
import com.zy.asrs.entity.result.StorageResult;
import com.zy.asrs.service.*;
import com.zy.asrs.utils.Utils;
import com.zy.common.CodeRes;
import com.zy.common.model.LocTypeDto;
import com.zy.common.model.StartupDto;
import com.zy.common.model.enums.WorkNoType;
import com.zy.common.service.CommonService;
import com.zy.common.web.param.GetLocNoChangeParam;
import com.zy.common.web.param.GetLocNoReassignParam;
import com.zy.common.web.param.NotifyDto;
import com.zy.common.web.param.SearchLocParam;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Autowired;
@@ -21,11 +25,10 @@
import org.springframework.web.bind.annotation.*;
import javax.servlet.http.HttpServletRequest;
import java.util.ArrayList;
import java.util.Date;
import java.util.HashMap;
import java.util.List;
import java.util.Map;
import java.util.stream.Collectors;
/**
 * Created by vincent on 2020/10/30
@@ -51,6 +54,8 @@
    private  LocDetlService locDetlService;
    @Autowired
    private  BasCrnpService basCrnpService;
    @Autowired
    private WorkService workService;
    @Value("${led.ip}")
    private String ledIp;
@@ -73,14 +78,43 @@
        return R.ok(map);
    }
    @PostMapping("/reassign/loc/v1")
    @ResponseBody
    @Transactional
    public synchronized R getLocNoReassign(@RequestBody(required = false) GetLocNoReassignParam param) {
        log.info("收到WCS重新分配入库接口请求====>>入参:{}", param);
        StartupDto dto = startupFullReassign(param.getTaskNo(), param.getRow());
        log.info("WCS重新分配入库接口返参:{}", dto);
        return R.ok().add(dto);
    }
    @PostMapping("/change/loc/v1")
    @ResponseBody
    @Transactional
    public synchronized R getLocNoChange(@RequestBody(required = false) GetLocNoChangeParam param) {
        log.info("收到WCS申请在库库位更换库位请求====>>入参:{}", param);
        StartupDto dto = applyChangeLocNo(param.getLocNo(), param.getRow());
        log.info("WCS申请在库库位更换库位接口返参:{}", dto);
        return R.ok().add(dto);
    }
    @PostMapping("/pakin/loc/v1")
    @ResponseBody
    @Transactional
    public synchronized R getLocNo(@RequestBody(required = false) SearchLocParam param) {
        WaitPakin waitPakin = new WaitPakin();
        log.info("收到WCS入库接口请求====>>入参:{}", param);
        if (Cools.isEmpty(param.getIoType())) {
            return R.error("入出库类型不能为空");
        }
        //wcs调用此接口向组托表插入一条数据模拟组托
        waitPakin.setZpallet(param.getBarcode());
        waitPakin.setAnfme(100.0D);
        waitPakin.setMatnr("50001LR-71");
        waitPakin.setMaktx("气泡袋");
        waitPakin.setSpecs("50001LR-71");
        waitPakin.setModel("skv");
        waitPakinService.insert(waitPakin);
//        if (Cools.isEmpty(param.getIoType())) {
//            return R.error("入出库类型不能为空");
//        }
        if (Cools.isEmpty(param.getSourceStaNo())) {
            return R.error("源站编号不能为空");
        }
@@ -89,6 +123,18 @@
            if (Cools.isEmpty(param.getBarcode())) {
                return R.error("条码不能为空");
            }
            WrkMast wrkMast1 = wrkMastService.selectByBarcode(param.getBarcode());
            if (wrkMast1 != null) {
                StartupDto startupDto = new StartupDto();
                startupDto.setTaskNo(wrkMast1.getWrkNo());
                startupDto.setSourceStaNo(wrkMast1.getSourceStaNo());
                startupDto.setTaskPri(wrkMast1.getIoPri());
                startupDto.setCrnNo(wrkMast1.getCrnNo());
                startupDto.setLocNo(Utils.locToLocNo(wrkMast1.getLocNo()));
                return R.ok().add(startupDto);
            }
            waitPakins = waitPakinService.selectList(new EntityWrapper<WaitPakin>().eq("zpallet", param.getBarcode()));
            if (Cools.isEmpty(waitPakins)) {
                WrkMast wrkMast = wrkMastService.selectByBarcode(param.getBarcode());
@@ -110,14 +156,19 @@
        LocTypeDto locTypeDto = new LocTypeDto();
        locTypeDto.setLocType1(param.getLocType1());
        if (param.getRow().length == 0) {
            return R.error("WCS上报无可用设备");
        }
        StartupDto dto = null;
        switch (param.getIoType()) {
            case 1://满托盘入库
                assert waitPakins != null;
                dto = startupFullPutStore(param.getSourceStaNo(), param.getBarcode(), locTypeDto, waitPakins);
//                dto = startupFullPutStore(param.getSourceStaNo(), param.getBarcode(), locTypeDto, waitPakins);
                dto = startupFullPutStoreToWmsDev(param.getSourceStaNo(), param.getBarcode(), locTypeDto, waitPakins,param.getRow());
                break;
            case 10://空托盘入库
                dto = emptyPlateIn(param.getSourceStaNo(), param.getBarcode());
                dto = emptyPlateIn(param.getSourceStaNo(), param.getBarcode(),param.getRow());
                break;
            default:
                break;
@@ -136,16 +187,48 @@
        LocTypeDto locTypeDto = new LocTypeDto();
        locTypeDto.setLocType1(param.getLocType1());
        StartupDto dto = startupPickIn(param.getSourceStaNo(), param.getBarcode(), locTypeDto);;
        StartupDto dto = startupPickIn(param.getSourceStaNo(), param.getBarcode(), locTypeDto,param.getRow());;
        log.info("WCS拣选盘点入库接口返参:{},托盘码:{}", dto, param.getBarcode());
        return R.ok().add(dto);
    }
    @PostMapping("/taskWrk/state")
    @ResponseBody
    public R taskWrkState(@RequestBody(required = false) NotifyDto notifyDto){
        log.info("收到WCS请求上报接口======>>工作号:{},入参:{}",notifyDto.getSuperTaskNo(),notifyDto);
        if (Cools.isEmpty(notifyDto.getNotifyType())){
            return R.error("通知类型不能为空");
        }
        if (Cools.isEmpty(notifyDto.getTaskNo())){
            return R.error("任务号不能为空");
        }
        WrkMast wrkMast = new WrkMast();
        switch (notifyDto.getMsgType()){
            case "task_complete":
                wrkMast = wrkMastService.selectByTaskNo(notifyDto.getSuperTaskNo());
                if (wrkMast != null && (wrkMast.getIoType() == 1 || wrkMast.getIoType() == 11)){
                    wrkMast.setWrkSts(4L);
                    if (!wrkMastService.updateById(wrkMast)){
                        return R.error("修改工作档失败====>4");
                    }
                }else if (wrkMast != null && (wrkMast.getIoType() == 101)){
                    wrkMast.setWrkSts(14L);
                    if (!wrkMastService.updateById(wrkMast)){
                        return R.error("修改工作档失败====>14");
                    }
                }
                break;
            case "task_cancel":
                workService.cancelWrkMast(notifyDto.getSuperTaskNo(), 9527L);
        }
        return R.ok();
    }
    /**
     * 全板入库
     */
    @Transactional
    public StartupDto startupFullPutStore(Integer devpNo, String barcode, LocTypeDto locTypeDto, List<WaitPakin> waitPakins) {
    public StartupDto startupFullPutStore(Integer devpNo, String barcode, LocTypeDto locTypeDto, List<WaitPakin> waitPakins,int[] row) {
        // 源站点状态检测
        BasDevp sourceStaNo = basDevpService.checkSiteStatus(devpNo, true);
        // 检索库位
@@ -159,7 +242,7 @@
        if (dto == null) {
            throw new CoolException("找不到空库位");
        }
        int workNo = dto.getWorkNo();
        int workNo = dto.getTaskNo();
        Date now = new Date();
        // 生成工作档
        WrkMast wrkMast = new WrkMast();
@@ -167,7 +250,7 @@
        wrkMast.setIoTime(new Date());
        wrkMast.setWrkSts(2L); // 工作状态:生成入库ID
        wrkMast.setIoType(1); // 入出库状态:1.入库
        wrkMast.setIoPri(30D); // 优先级
        wrkMast.setIoPri(13D); // 优先级
        wrkMast.setCrnNo(dto.getCrnNo());
        wrkMast.setSourceStaNo(dto.getSourceStaNo());
        wrkMast.setStaNo(dto.getStaNo());
@@ -225,16 +308,272 @@
    }
    /**
     * 全板入库-wms-dev
     */
    @Transactional
    public StartupDto startupFullPutStoreToWmsDev(Integer devpNo, String barcode, LocTypeDto locTypeDto, List<WaitPakin> waitPakins,int[] row) {
        // 源站点状态检测
        BasDevp sourceStaNo = basDevpService.checkSiteStatus(devpNo, true);
        // 检索库位
//        List<String> matnrs = waitPakins.stream().map(WaitPakin::getMatnr).distinct().collect(Collectors.toList());
//        List<String> batchs = waitPakins.stream().map(WaitPakin::getBatch).distinct().collect(Collectors.toList());
        WaitPakin waitPakin1 = waitPakins.get(0);
        FindLocNoAttributeVo findLocNoAttributeVo = new FindLocNoAttributeVo();
        findLocNoAttributeVo.setMatnr(waitPakin1.getMatnr());
        StartupDto dto = commonService.getLocNoToWmsDev(1, devpNo, findLocNoAttributeVo, locTypeDto, barcode,row);
        if (dto == null) {
            throw new CoolException("找不到空库位");
        }
        int workNo = dto.getTaskNo();
        Date now = new Date();
        // 生成工作档
        WrkMast wrkMast = new WrkMast();
        wrkMast.setWrkNo(workNo);
        wrkMast.setIoTime(new Date());
        wrkMast.setWrkSts(2L); // 工作状态:生成入库ID
        wrkMast.setIoType(1); // 入出库状态:1.入库
        wrkMast.setIoPri(13D); // 优先级
        wrkMast.setCrnNo(dto.getCrnNo());
        wrkMast.setSourceStaNo(dto.getSourceStaNo());
        wrkMast.setStaNo(dto.getStaNo());
        wrkMast.setLocNo(loc(dto.getLocNo()));
        wrkMast.setBarcode(barcode); // 托盘码
        wrkMast.setFullPlt("Y"); // 满板:Y
        wrkMast.setPicking("N"); // 拣料
        wrkMast.setExitMk("N"); // 退出
        wrkMast.setEmptyMk("N"); // 空板
        wrkMast.setLinkMis("Y");
        wrkMast.setCtnType(sourceStaNo.getCtnType()); // 容器类型
        // 操作人员数据
        wrkMast.setAppeTime(now);
        wrkMast.setModiTime(now);
        wrkMast.setModiUser(waitPakin1.getModiUser());
        wrkMast.setAppeUser(waitPakin1.getAppeUser());
        boolean res = wrkMastService.insert(wrkMast);
        if (!res) {
            throw new CoolException("保存工作档失败");
        }
        // 生成工作档明细
        waitPakins.forEach(waitPakin -> {
            WrkDetl wrkDetl = new WrkDetl();
            wrkDetl.sync(waitPakin);
            wrkDetl.setWrkNo(wrkMast.getWrkNo());
            wrkDetl.setIoTime(wrkMast.getIoTime());
            wrkDetl.setAppeTime(now);
            wrkDetl.setModiTime(now);
            if (!wrkDetlService.insert(wrkDetl)) {
                throw new CoolException("保存工作明细失败");
            }
        });
        // 更新入库通知档 ioStatus ===>> Y
        if (!waitPakinService.updateIoStatus("Y", loc(dto.getLocNo()), barcode)) {
            throw new CoolException("更新通知档失败");
        }
        // 更新源站点信息
        sourceStaNo.setWrkNo(workNo);
        sourceStaNo.setModiTime(now);
        if (!basDevpService.updateById(sourceStaNo)) {
            throw new CoolException("更新源站失败");
        }
        // 更新目标库位状态
        LocMast locMast = locMastService.selectById(loc(dto.getLocNo()));
        if (locMast.getLocSts().equals("O")) {
            locMast.setLocSts("S"); // S.入库预约
            locMast.setModiTime(now);
            if (!locMastService.updateById(locMast)) {
                throw new CoolException("改变库位状态失败");
            }
        } else {
            throw new CoolException(dto.getLocNo() + "目标库位已被占用");
        }
        return dto;
    }
    /**
     * 全板入库-重新分配
     */
    @Transactional
    public StartupDto startupFullReassign(String workNo, int[] row) {
        WrkMast sourceWrkMast = wrkMastService.selectByTaskNo(workNo);
        if(sourceWrkMast == null) {
            throw new CoolException(workNo + "工作数据不存在");
        }
        List<WrkDetl> sourceWrkDetlList = wrkDetlService.selectByWrkNo(sourceWrkMast.getWrkNo());
        if (sourceWrkDetlList.isEmpty()) {
            throw new CoolException(workNo + "工作明细数据不存在");
        }
        FindLocNoAttributeVo findLocNoAttributeVo = new FindLocNoAttributeVo();
        findLocNoAttributeVo.setMatnr(sourceWrkDetlList.get(0).getMatnr());
        LocMast sourceLocMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no", sourceWrkMast.getLocNo()));
        if (sourceLocMast == null) {
            throw new CoolException(sourceWrkMast.getLocNo() + "库位数据不存在");
        }
        LocTypeDto locTypeDto = new LocTypeDto();
        locTypeDto.setLocType1(sourceLocMast.getLocType1());
        StartupDto dto = commonService.getLocNoToWmsDev(1, sourceWrkMast.getSourceStaNo(), findLocNoAttributeVo, locTypeDto, sourceWrkMast.getBarcode(), row);
        if (dto == null) {
            throw new CoolException("找不到空库位");
        }
        dto.setTaskNo(sourceWrkMast.getWrkNo());
        Date now = new Date();
        // 生成工作档
        sourceWrkMast.setIoTime(new Date());
        sourceWrkMast.setWrkSts(2L); // 工作状态:生成入库ID
        sourceWrkMast.setIoType(1); // 入出库状态:1.入库
        sourceWrkMast.setIoPri(13D); // 优先级
        sourceWrkMast.setCrnNo(dto.getCrnNo());
        sourceWrkMast.setSourceStaNo(dto.getSourceStaNo());
        sourceWrkMast.setStaNo(dto.getStaNo());
        sourceWrkMast.setLocNo(loc(dto.getLocNo()));
        sourceWrkMast.setModiTime(now);
        boolean res = wrkMastService.updateById(sourceWrkMast);
        if (!res) {
            throw new CoolException("保存工作档失败");
        }
        // 更新源库位状态
        if (sourceLocMast.getLocSts().equals("S")) {
            sourceLocMast.setLocSts("O");
            sourceLocMast.setModiTime(now);
            if (!locMastService.updateById(sourceLocMast)) {
                throw new CoolException("改变库位状态失败");
            }
        } else {
            throw new CoolException(dto.getLocNo() + "目标库位状态不属于入库预约中");
        }
        // 更新目标库位状态
        LocMast locMast = locMastService.selectById(loc(dto.getLocNo()));
        if (locMast.getLocSts().equals("O")) {
            locMast.setLocSts("S"); // S.入库预约
            locMast.setModiTime(now);
            if (!locMastService.updateById(locMast)) {
                throw new CoolException("改变库位状态失败");
            }
        } else {
            throw new CoolException(dto.getLocNo() + "目标库位已被占用");
        }
        return dto;
    }
    /**
     * WCS申请在库库位更换库位
     */
    @Transactional
    public StartupDto applyChangeLocNo(String wcsLocNo, int[] row) {
        String sourceLocNo = loc(wcsLocNo);
        LocMast sourceLocMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no", sourceLocNo));
        if (sourceLocMast == null) {
            throw new CoolException("源库位不存在");
        }
        List<LocDetl> locDetlList = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", sourceLocNo));
        LocDetl sourceLocDetl = locDetlList.get(0);
        FindLocNoAttributeVo findLocNoAttributeVo = new FindLocNoAttributeVo();
        findLocNoAttributeVo.setMatnr(sourceLocDetl.getMatnr());
        LocTypeDto locTypeDto = new LocTypeDto();
        locTypeDto.setLocType1(sourceLocMast.getLocType1());
        StartupDto dto = commonService.getLocNoToWmsDev(1, null, findLocNoAttributeVo, locTypeDto, sourceLocMast.getBarcode(), row);
        if (dto == null) {
            throw new CoolException("找不到空库位");
        }
        String locNo = loc(dto.getLocNo());
        LocMast loc = locMastService.selectById(locNo);
        if (Cools.isEmpty(loc)){
            throw new CoolException("未找到库位");
        }
        Date now = new Date();
        // 获取工作号
        int workNo = commonService.getWorkNo(WorkNoType.PICK.type);
        dto.setTaskNo(workNo);
        // 保存工作档
        WrkMast wrkMast = new WrkMast();
        wrkMast.setWrkNo(workNo);
        wrkMast.setIoTime(now);
        wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID
        wrkMast.setIoType(11); // 入出库状态: 11.库格移载
        wrkMast.setIoPri(10D);
        wrkMast.setSourceLocNo(sourceLocNo); // 源库位
        wrkMast.setLocNo(locNo); // 目标库位
        wrkMast.setFullPlt("Y"); // 满板:Y
        wrkMast.setPicking("N"); // 拣料
        wrkMast.setExitMk("N"); // 退出
        wrkMast.setBarcode(sourceLocMast.getBarcode()); // 托盘码
        wrkMast.setLinkMis("N");
        wrkMast.setAppeTime(now);
        wrkMast.setModiTime(now);
        boolean res = wrkMastService.insert(wrkMast);
        if (!res) {
            throw new CoolException("保存工作档失败");
        }
        // 工作档明细保存
        for (LocDetl locDetl : locDetlList) {
            WrkDetl wrkDetl = new WrkDetl();
            wrkDetl.sync(locDetl);
            wrkDetl.setWrkNo(workNo);
            wrkDetl.setIoTime(now);
            wrkDetl.setAnfme(locDetl.getAnfme());
            wrkDetl.setAppeTime(now);
            wrkDetl.setModiTime(now);
            if (!wrkDetlService.insert(wrkDetl)) {
                throw new CoolException("保存工作档明细失败");
            }
        }
        // 修改源库位状态
        if (sourceLocMast.getLocSts().equals("D") || sourceLocMast.getLocSts().equals("F")) {
            sourceLocMast.setLocSts("R"); // R.出库预约
            sourceLocMast.setModiTime(now);
            if (!locMastService.updateById(sourceLocMast)){
                throw new CoolException("更新源库位状态失败");
            }
        } else {
            throw new CoolException("源库位出库失败,状态:" + sourceLocMast.getLocSts$());
        }
        // 修改目标库位状态
        if (loc.getLocSts().equals("O")) {
            loc.setLocSts("S"); // S.入库预约
            loc.setModiTime(now);
            if (!locMastService.updateById(loc)) {
                throw new CoolException("更新目标库位状态失败");
            }
        } else {
            throw new CoolException("移转失败,目标库位状态:"+loc.getLocSts$());
        }
        return dto;
    }
    public String loc(String locNo){
        String[] split = locNo.split("-");
        return Utils.getLocNo(Integer.parseInt(split[0]),Integer.parseInt(split[1]),Integer.parseInt(split[2]));
    }
    /**
     * 拣选入库
     */
    @Transactional
    public StartupDto startupPickIn(Integer devpNo, String barcode, LocTypeDto locTypeDto) {
    public StartupDto startupPickIn(Integer devpNo, String barcode, LocTypeDto locTypeDto,int[] row) {
        // 源站点状态检测
        BasDevp sourceStaNo = basDevpService.checkSiteStatus(devpNo, true);
        WrkMast wrkMastOut = wrkMastService.selectByBarcode(barcode);
        if (wrkMastOut == null) {
            throw new CoolException("拣选盘点任务不存在");
        }
        if (wrkMastOut.getIoType() != 103 || wrkMastOut.getIoType() != 107) {
            throw new CoolException("任务类型不属于拣选、盘点");
        }
        List<WrkDetl> wrkDetls = wrkDetlService.selectByWrkNo(wrkMastOut.getWrkNo());
@@ -254,7 +593,7 @@
        // 生成工作档
        WrkMast wrkMast = new WrkMast();
        int workNo = dto.getWorkNo();
        int workNo = dto.getTaskNo();
        wrkMast.setWrkNo(workNo);
        wrkMast.setWrkSts(2L); // 工作状态:生成入库ID
        wrkMast.setIoType(wrkMastOut.getIoType() - 50); // 入出库状态:53.拣料再入库
@@ -306,7 +645,7 @@
    }
    @Transactional
    public StartupDto emptyPlateIn(Integer devpNo, String barcode) {
    public StartupDto emptyPlateIn(Integer devpNo, String barcode,int[] row) {
        // 检索库位
        Integer[] arr=arr();