自动化立体仓库 - WMS系统
#
luxiaotao1123
2022-03-31 ab9e3b55225455a503d40aec1a603f355e208ea7
src/main/java/com/zy/asrs/service/impl/WorkServiceImpl.java
@@ -1,6 +1,5 @@
package com.zy.asrs.service.impl;
import com.alibaba.fastjson.JSON;
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.baomidou.mybatisplus.mapper.Wrapper;
import com.core.common.BaseRes;
@@ -18,11 +17,8 @@
import com.zy.common.model.*;
import com.zy.common.model.enums.WorkNoType;
import com.zy.common.service.CommonService;
import com.zy.common.service.wms.Result;
import com.zy.common.service.wms.WmsService;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.jdbc.core.JdbcTemplate;
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;
@@ -45,11 +41,11 @@
    @Autowired
    private WrkMastService wrkMastService;
    @Autowired
    private WrkDetlService wrkDetlService;
    @Autowired
    private BasDevpService basDevpService;
    @Autowired
    private CommonService commonService;
    @Autowired
    private WrkDetlService wrkDetlService;
    @Autowired
    private LocMastService locMastService;
    @Autowired
@@ -65,9 +61,11 @@
    @Autowired
    private WrkDetlLogService wrkDetlLogService;
    @Autowired
    private WmsService wmsService;
    @Autowired
    private SnowflakeIdWorker snowflakeIdWorker;
    @Autowired
    private OrderService orderService;
    @Autowired
    private OrderDetlService orderDetlService;
    @Override
    @Transactional
@@ -76,12 +74,11 @@
        if (Cools.isEmpty(param.getDevpNo(), param.getList())) {
            throw new CoolException(BaseRes.PARAM);
        }
        Date now = new Date();
        // 源站点状态检测
        BasDevp sourceStaNo = basDevpService.checkSiteStatus(param.getDevpNo(), true);
        // 检索库位
        LocTypeDto locTypeDto = new LocTypeDto(sourceStaNo);
        log.info(JSON.toJSONString(locTypeDto));
        log.info("{}入库口尺寸检测:{}", param.getDevpNo(), locTypeDto.getLocType1()==1?"低规格库位":"高规格库位");
        List<String> matNos = param.getList().stream().map(FullStoreParam.MatCodeStore::getMatNo).distinct().collect(Collectors.toList());
        StartupDto dto = commonService.getLocNo(DEFAULT_ROW_NO_TYPE, 1, param.getDevpNo(), matNos, locTypeDto, 0);
        // 生成工作号
@@ -92,7 +89,7 @@
        wrkMast.setIoTime(new Date());
        wrkMast.setWrkSts(1L); // 工作状态:生成入库ID
        wrkMast.setIoType(1); // 入出库状态:1.入库
        wrkMast.setIoPri(13D); // 优先级:10
        wrkMast.setIoPri(13D); // 优先级:13
        wrkMast.setCrnNo(dto.getCrnNo());
        wrkMast.setSourceStaNo(dto.getSourceStaNo());
        wrkMast.setStaNo(dto.getStaNo());
@@ -104,25 +101,30 @@
        wrkMast.setEmptyMk("N"); // 空板
        wrkMast.setLinkMis("N");
        wrkMast.setCtnType(sourceStaNo.getCtnType()); // 容器类型
        // 操作人员数据
        wrkMast.setAppeUser(userId);
        wrkMast.setAppeTime(new Date());
        wrkMast.setAppeTime(now);
        wrkMast.setModiUser(userId);
        wrkMast.setModiTime(new Date());
        boolean res = wrkMastService.insert(wrkMast);
        if (!res) {
        wrkMast.setModiTime(now);
        if (!wrkMastService.insert(wrkMast)) {
            throw new CoolException("保存工作档失败");
        }
        // 生成工作档明细
        List<DetlDto> detlDtos = new ArrayList<>();
        param.getList().forEach(elem -> {
            detlDtos.add(new DetlDto(elem.getMatNo(), elem.getCount()));
            DetlDto detlDto = new DetlDto(elem.getMatNo(), elem.getBatch(), elem.getAnfme());
            if (DetlDto.has(detlDtos, detlDto)) {
                DetlDto detlDto1 = DetlDto.find(detlDtos, detlDto.getMatnr(), detlDto.getBatch());
                assert detlDto1 != null;
                detlDto1.setAnfme(detlDto1.getAnfme() + detlDto.getAnfme());
            } else {
                detlDtos.add(detlDto);
            }
        });
        wrkDetlService.createWorkDetail(workNo, detlDtos, param.getBarcode(), userId);
        // 更新源站点信息
        sourceStaNo.setWrkNo(workNo);
        sourceStaNo.setModiUser(userId);
        sourceStaNo.setModiTime(new Date());
        sourceStaNo.setModiTime(now);
        if (!basDevpService.updateById(sourceStaNo)){
            throw new CoolException("更新源站失败");
        }
@@ -131,7 +133,7 @@
        if (locMast.getLocSts().equals("O")){
            locMast.setLocSts("S"); // S.入库预约
            locMast.setModiUser(userId);
            locMast.setModiTime(new Date());
            locMast.setModiTime(now);
            if (!locMastService.updateById(locMast)){
                throw new CoolException("改变库位状态失败");
            }
@@ -150,40 +152,40 @@
        List<LocDetlDto> locDetlDtos = new ArrayList<>();
        for (StockOutParam.LocDetl paramLocDetl : param.getLocDetls()) {
            if (!Cools.isEmpty(paramLocDetl.getLocNo(), paramLocDetl.getMatnr(), paramLocDetl.getCount())) {
                LocDetl sqlParam = new LocDetl();
                sqlParam.setLocNo(paramLocDetl.getLocNo());
                sqlParam.setMatnr(paramLocDetl.getMatnr());
                LocDetl one = locDetlService.selectOne(new EntityWrapper<>(sqlParam));
                LocDetl one = locDetlService.selectItem(paramLocDetl.getLocNo(), paramLocDetl.getMatnr(), paramLocDetl.getBatch());
                if (null != one) locDetlDtos.add(new LocDetlDto(one, paramLocDetl.getCount()));
            }
        }
        if (!locDetlDtos.isEmpty()) {
            // 启动出库开始 101.出库
            stockOut(staNo, locDetlDtos, null, userId, null, false, null);
            stockOut(staNo, locDetlDtos, null, userId);
        } else {
            throw new CoolException("库位物料不存在");
            throw new CoolException("库存不存在");
        }
    }
    @Override
    @Transactional
    public void stockOut(BasDevp staNo, List<LocDetlDto> locDetlDtos, Integer ioType, Long userId, String allotNo, Boolean sell, Double more) {
    public void stockOut(BasDevp staNo, List<LocDetlDto> locDetlDtos, Integer ioType, Long userId) {
        Date now = new Date();
        // 合并同类项
        Set<String> locNos = new HashSet<>();
        locDetlDtos.forEach(dto -> locNos.add(dto.getLocDetl().getLocNo()));
        List<OutLocDto> dtos = new ArrayList<>();
        for (String locNo : locNos) {
            List<LocDetlDto> list = new ArrayList<>();
            Iterator<LocDetlDto> iterator = locDetlDtos.iterator();
            while (iterator.hasNext()) {
                LocDetlDto dto = iterator.next();
                if (locNo.equals(dto.getLocDetl().getLocNo())) {
                    list.add(dto);
                    iterator.remove();
        for (LocDetlDto locDetlDto : locDetlDtos) {
            String locNo = locDetlDto.getLocDetl().getLocNo();
            if (locNos.contains(locNo)) {
                for (OutLocDto dto : dtos) {
                    if (dto.getLocNo().equals(locNo)) {
                        dto.getLocDetlDtos().add(locDetlDto);
                        break;
                    }
                }
            } else {
                locNos.add(locNo);
                dtos.add(new OutLocDto(locNo, locDetlDto));
            }
            dtos.add(new OutLocDto(locNo, list));
        }
        // 生成工作档
        for (OutLocDto dto : dtos) {
            // 判断入出库类型:101.全板出库 or 103.拣料出库
@@ -193,20 +195,13 @@
            // 获取库位
            LocMast locMast = locMastService.selectById(dto.getLocNo());
            // 获取路径
            Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
                    .eq("type_no", ioType)
                    .eq("stn_no", staNo.getDevNo())
                    .eq("crn_no", locMast.getCrnNo());
            StaDesc staDesc = staDescService.selectOne(wrapper);
            if (Cools.isEmpty(staDesc)) {
                throw new CoolException("出库路径不存在");
            }
            StaDesc staDesc = staDescService.queryCrnStn(ioType, locMast.getCrnNo(), staNo.getDevNo());
            // 生成工作号
            int workNo = commonService.getWorkNo(WorkNoType.getWorkNoType(ioType));
            // 生成工作档
            WrkMast wrkMast = new WrkMast();
            wrkMast.setWrkNo(workNo);
            wrkMast.setIoTime(new Date());
            wrkMast.setIoTime(now);
            wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID
            wrkMast.setIoType(ioType); // 入出库状态
            wrkMast.setIoPri(13D); // 优先级:13
@@ -219,29 +214,25 @@
            wrkMast.setExitMk("N"); // 退出
            wrkMast.setEmptyMk("N"); // 空板
            wrkMast.setLinkMis("N");
            wrkMast.setPacked(allotNo); // 平仓补仓单号
            wrkMast.setPdcType(sell?"Y":"N"); // ERP销售订单出库任务
            wrkMast.setRefWrkno(more==null?0.0D:more);
            wrkMast.setAppeUser(userId); // 操作人员数据
            wrkMast.setAppeTime(new Date());
            wrkMast.setAppeTime(now);
            wrkMast.setModiUser(userId);
            wrkMast.setModiTime(new Date());
            wrkMast.setModiTime(now);
            if (!wrkMastService.insert(wrkMast)) {
                throw new CoolException("保存工作档失败,出库库位号:"+dto.getLocNo());
            }
            // 生成工作档明细
            for (LocDetlDto detlDto : dto.getLocDetlDtos()) {
                // 出库时,数量为0的直接忽略
                if (detlDto.getCount()==null || detlDto.getCount() <= 0.0D) {continue;}
                WrkDetl wrkDetl = new WrkDetl();
                wrkDetl.setWrkNo(workNo);
                wrkDetl.setIoTime(new Date());
                wrkDetl.setIoTime(now);
                Double anfme = ioType==101?detlDto.getLocDetl().getAnfme():detlDto.getCount();
                wrkDetl.setAnfme(anfme); // 数量
                VersionUtils.setWrkDetl(wrkDetl, detlDto.getLocDetl()); // 版本控制
                wrkDetl.setAppeTime(new Date());
                wrkDetl.setAppeTime(now);
                wrkDetl.setAppeUser(userId);
                wrkDetl.setModiTime(new Date());
                wrkDetl.setModiTime(now);
                wrkDetl.setModiUser(userId);
                if (!wrkDetlService.insert(wrkDetl)) {
                    throw new CoolException("保存工作档明细失败");
@@ -252,13 +243,91 @@
            if (locMast.getLocSts().equals("F")) {
                locMast.setLocSts(ioType==101?"R":"P");
                locMast.setModiUser(userId);
                locMast.setModiTime(new Date());
                locMast.setModiTime(now);
                if (!locMastService.updateById(locMast)) {
                    throw new CoolException("预约库位状态失败,库位号:"+dto.getLocNo());
                }
            } else {
                throw new CoolException(dto.getLocNo() + "库位不是在库状态");
            }
        }
    }
    @Override
    @Transactional
    public void stockOut(BasDevp staNo, TaskDto taskDto, Long userId) {
        Date now = new Date();
        List<LocDto> locDtos = taskDto.getLocDtos();
        for (LocDto locDto : locDtos) {
            if (!taskDto.getLocNo().equals(locDto.getLocNo()) && !taskDto.getStaNo().equals(locDto.getStaNo())) {
                throw new CoolException("订单出库异常,请联系管理员");
            }
        }
        // 获取库位
        LocMast locMast = locMastService.selectById(taskDto.getLocNo());
        // 获取路径
        int ioType = taskDto.isAll() ? 101 : 103;
        StaDesc staDesc = staDescService.queryCrnStn(ioType, locMast.getCrnNo(), staNo.getDevNo());
        // 生成工作号
        int workNo = commonService.getWorkNo(WorkNoType.getWorkNoType(ioType));
        // 生成工作档
        WrkMast wrkMast = new WrkMast();
        wrkMast.setWrkNo(workNo);
        wrkMast.setIoTime(now);
        wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID
        wrkMast.setIoType(ioType); // 入出库状态
        wrkMast.setIoPri(13D); // 优先级:13
        wrkMast.setCrnNo(locMast.getCrnNo());
        wrkMast.setSourceStaNo(staDesc.getCrnStn()); // 源站
        wrkMast.setStaNo(staDesc.getStnNo()); // 目标站
        wrkMast.setSourceLocNo(taskDto.getLocNo()); // 源库位
        wrkMast.setFullPlt("Y"); // 满板:Y
        wrkMast.setPicking("N"); // 拣料
        wrkMast.setExitMk("N"); // 退出
        wrkMast.setEmptyMk("N"); // 空板
        wrkMast.setLinkMis("N");
        wrkMast.setAppeUser(userId); // 操作人员数据
        wrkMast.setAppeTime(now);
        wrkMast.setModiUser(userId);
        wrkMast.setModiTime(now);
        if (!wrkMastService.insert(wrkMast)) {
            throw new CoolException("保存工作档失败,出库库位号:"+taskDto.getLocNo());
        }
        // 生成工作档明细
        for (LocDto locDto : taskDto.getLocDtos()) {
            if (locDto.getAnfme()==null || locDto.getAnfme() <= 0.0D) { continue; }
            OrderDetl orderDetl = orderDetlService.selectItem(locDto.getOrderNo(), locDto.getMatnr(), locDto.getBatch());
            WrkDetl wrkDetl = new WrkDetl();
            wrkDetl.setIoTime(now);
            wrkDetl.setWrkNo(workNo);
            wrkDetl.setBatch(locDto.getBatch());
            wrkDetl.setOrderNo(locDto.getOrderNo());
            wrkDetl.setAnfme(locDto.getAnfme()); // 数量
            VersionUtils.setWrkDetl(wrkDetl, orderDetl); // 版本控制
            wrkDetl.setAppeTime(now);
            wrkDetl.setAppeUser(userId);
            wrkDetl.setModiTime(now);
            wrkDetl.setModiUser(userId);
            if (!wrkDetlService.insert(wrkDetl)) {
                throw new CoolException("保存工作档明细失败");
            }
            // 修改订单明细
            if (!orderDetlService.increase(orderDetl.getOrderId(), orderDetl.getMatnr(), orderDetl.getBatch(), locDto.getAnfme())) {
                throw new CoolException("修改订单明细数量失败");
            }
            orderService.updateSettle(orderDetl.getOrderId(), 2L, userId);
        }
        // 修改库位状态:   F.在库 ====>>> R.出库预约/P.拣料/盘点/并板出库中
        locMast = locMastService.selectById(taskDto.getLocNo());
        if (locMast.getLocSts().equals("F")) {
            locMast.setLocSts(ioType==101?"R":"P");
            locMast.setModiUser(userId);
            locMast.setModiTime(now);
            if (!locMastService.updateById(locMast)) {
                throw new CoolException("预约库位状态失败,库位号:"+taskDto.getLocNo());
            }
        } else {
            throw new CoolException(taskDto.getLocNo() + "库位不是在库状态");
        }
    }
@@ -376,7 +445,6 @@
                    throw new CoolException("更新库位状态失败");
                }
            }
            // todo 更新站点信息(工作号)
        }
    }
@@ -388,17 +456,14 @@
        // 获取库位明细
        List<LocDetlDto> locDetlDtos = new ArrayList<>();
        for (StockOutParam.LocDetl paramLocDetl : param.getLocDetls()) {
            if (!Cools.isEmpty(paramLocDetl.getLocNo(), paramLocDetl.getMatnr())) {
                LocDetl sqlParam = new LocDetl();
                sqlParam.setLocNo(paramLocDetl.getLocNo());
                sqlParam.setMatnr(paramLocDetl.getMatnr());
                LocDetl one = locDetlService.selectOne(new EntityWrapper<>(sqlParam));
                if (null != one) locDetlDtos.add(new LocDetlDto(one, one.getAnfme()));
            if (!Cools.isEmpty(paramLocDetl.getLocNo(), paramLocDetl.getMatnr(), paramLocDetl.getCount())) {
                LocDetl one = locDetlService.selectItem(paramLocDetl.getLocNo(), paramLocDetl.getMatnr(), paramLocDetl.getBatch());
                if (null != one) locDetlDtos.add(new LocDetlDto(one, paramLocDetl.getCount()));
            }
        }
        if (!locDetlDtos.isEmpty()) {
            // 启动出库开始 107.盘点出库
            stockOut(staNo, locDetlDtos, 107, userId, null, false, null);
            stockOut(staNo, locDetlDtos, 107, userId);
        } else {
            throw new CoolException("库位物料不存在");
        }
@@ -552,36 +617,12 @@
                adjDetl.setOriQty(0.0D);
                adjDetl.setAdjQty(adjust.getCount());
                adjDetlService.save(adjDetl, userId);
                // 上报erp
                String docNum = "CS-" + String.valueOf(snowflakeIdWorker.nextId()).substring(0, 15);
                Integer docId = 14; // 报溢单
                List<BillDto> dtos = new ArrayList<>();
                BillDto billDto = new BillDto();
                billDto.setMatnr(adjust.getMatnr());
                billDto.setQty(Math.abs(adjust.getCount()));
                dtos.add(billDto);
                Result result = wmsService.erpUpload(dtos, docId, docNum);
                if (result.getCode() != 200) {
                    throw new CoolException("库存调整失败,原因:无法上报至ERP");
                }
            // 修改原库存明细
            } else {
                // 如果数量修改,则更新库存明细
                if (!adjust.getCount().equals(one.getAnfme())) {
                    // 当数量被修改为 0 时,直接清除库存明细
                    if (adjust.getCount() == 0) {
                        // 上报erp
                        String docNum = "CD-" + String.valueOf(snowflakeIdWorker.nextId()).substring(0, 15);
                        Integer docId = 9; // 报损单
                        List<BillDto> dtos = new ArrayList<>();
                        BillDto billDto = new BillDto();
                        billDto.setMatnr(adjust.getMatnr());
                        billDto.setQty(Math.abs(one.getAnfme()));
                        dtos.add(billDto);
                        Result result = wmsService.erpUpload(dtos, docId, docNum);
                        if (result.getCode() != 200) {
                            throw new CoolException("库存调整失败,原因:无法上报至ERP");
                        }
                        // 删除库存
                        if (!locDetlService.delete(new EntityWrapper<>(one))) {
                            throw new CoolException("清除库存明细失败");
@@ -595,27 +636,6 @@
                                .eq("loc_no", locMast.getLocNo())
                                .eq("matnr", adjust.getMatnr()))) {
                            throw new CoolException("修改库存明细失败");
                        }
                        // 上报erp
                        String docNum;
                        Integer docId;
                        if (one.getAnfme() > adjust.getCount()) {
                            // 报损
                            docNum = "CD-" + String.valueOf(snowflakeIdWorker.nextId()).substring(0, 15);
                            docId = 9;
                        } else {
                            // 报溢
                            docNum = "CS-" + String.valueOf(snowflakeIdWorker.nextId()).substring(0, 15);
                            docId = 14;
                        }
                        List<BillDto> dtos = new ArrayList<>();
                        BillDto billDto = new BillDto();
                        billDto.setMatnr(adjust.getMatnr());
                        billDto.setQty(Math.abs(one.getAnfme() - adjust.getCount()));
                        dtos.add(billDto);
                        Result result = wmsService.erpUpload(dtos, docId, docNum);
                        if (result.getCode() != 200) {
                            throw new CoolException("库存调整失败,原因:无法上报至ERP");
                        }
                    }
                    // 保存调整记录
@@ -674,18 +694,6 @@
            // 出库 ===>> F.在库
            if (wrkMast.getIoType() > 100 && wrkMast.getIoType() != 110) {
                locSts = "F";
                // 销售单关联,则生成新的出库任务
                if (wrkMast.getPdcType().equals("Y")) {
                    List<WrkDetl> wrkDetls = wrkDetlService.selectList(new EntityWrapper<WrkDetl>().eq("wrk_no", workNo));
                    for (WrkDetl wrkDetl : wrkDetls) {
                        Double sumAnfme = Optional.ofNullable(locDetlService.getSumAnfme(wrkDetl.getMatnr())).orElse(0.0D);
                        if (sumAnfme < wrkDetl.getAnfme()) {
                            throw new CoolException("取消失败!库存不足以重新生成出库作业");
                        }
                    }
                    // 生成新的出库作业
                    stockOutRe(wrkMast, wrkDetls);
                }
            // 空板出库 ===>> D.空桶/空栈板
            } else if (wrkMast.getIoType() == 110) {
                locSts = "D";
@@ -704,6 +712,17 @@
            }
        } else {
            throw new CoolException("当前工作状态无法取消");
        }
        // 订单关联
        List<WrkDetl> wrkDetls = wrkDetlService.selectByWrkNo(wrkMast.getWrkNo());
        for (WrkDetl wrkDetl : wrkDetls) {
            if (!Cools.isEmpty(wrkDetl.getOrderNo())) {
                if (!orderDetlService.decrease(wrkDetl.getOrderNo(), wrkDetl.getMatnr(), wrkDetl.getBatch(), wrkDetl.getAnfme())) {
                    throw new CoolException("订单数据回滚失败");
                }
                // 生成新的出库作业
//                        stockOutRe(wrkMast, wrkDetls);
            }
        }
        // 取消操作人员记录
        wrkMast.setManuType("手动取消");
@@ -796,56 +815,6 @@
        if (!locMastService.updateById(locMast)) {
            throw new CoolException("修改库位状态失败");
        }
    }
    @Autowired
    private JdbcTemplate jdbcTemplate;
    private boolean pickSite = false;
    private void stockOutRe(WrkMast wrkMast, List<WrkDetl> wrkDetls) {
        for (WrkDetl wrkDetl : wrkDetls) {
            List<LocDetl> locDetls = locDetlService.selectPakoutByRule(wrkDetl.getMatnr());
            double issued = wrkDetl.getAnfme();
            for (LocDetl locDetl : locDetls) {
                if (issued > 0) {
                    // 生成出库工作档
                    // 全板
                    if (issued>=locDetl.getAnfme()) {
                        BasDevp staNo = basDevpService.checkSiteStatus(103);
                        List<LocDetlDto> detlDtos = new ArrayList<>();
                        LocDetlDto dto = new LocDetlDto();
                        dto.setLocDetl(locDetl);
                        dto.setCount(issued>=locDetl.getAnfme()?locDetl.getAnfme():issued);
                        detlDtos.add(dto);
                        stockOut(staNo, detlDtos, 101, 9527L, null, true, null);
                        // 拣料
                    } else {
                        int priorCount = jdbcTemplate.queryForObject("select isnull(count(*),0) from man_prior where 1=1 and matnr = '" + wrkDetl.getMatnr() + "'", Integer.class);
                        if (priorCount > 0) {
                            BasDevp staNo = basDevpService.checkSiteStatus(103);
                            List<LocDetlDto> detlDtos = new ArrayList<>();
                            LocDetlDto dto = new LocDetlDto();
                            dto.setLocDetl(locDetl);
                            dto.setCount(locDetl.getAnfme());
                            detlDtos.add(dto);
                            stockOut(staNo, detlDtos, 101, 9527L,null, true,locDetl.getAnfme()-issued);
                        } else {
                            BasDevp staNo = basDevpService.checkSiteStatus(pickSite?113:109);
                            List<LocDetlDto> detlDtos = new ArrayList<>();
                            LocDetlDto dto = new LocDetlDto();
                            dto.setLocDetl(locDetl);
                            dto.setCount(issued>=locDetl.getAnfme()?locDetl.getAnfme():issued);
                            detlDtos.add(dto);
                            stockOut(staNo, detlDtos, 103, 9527L, null, true, null);
                        }
                    }
                    // 剩余待出数量递减
                    issued = issued - locDetl.getAnfme();
                }
            }
        }
        pickSite = !pickSite;
    }
}