自动化立体仓库 - WMS系统
#
lty
3 天以前 a68f64232c3f3ad22d27f9b5c89fe761c8a56280
src/main/java/com/zy/common/service/CommonService.java
@@ -9,6 +9,7 @@
import com.zy.asrs.entity.*;
import com.zy.asrs.entity.result.FindLocNoAttributeVo;
import com.zy.asrs.entity.result.KeyValueVo;
import com.zy.asrs.mapper.LocDetlMapper;
import com.zy.asrs.service.*;
import com.zy.asrs.utils.Utils;
import com.zy.asrs.utils.VersionUtils;
@@ -53,6 +54,8 @@
    private LocMastService locMastService;
    @Autowired
    private LocDetlService locDetlService;
    @Autowired
    private LocDetlMapper locDetlMapper;
    @Autowired
    private SlaveProperties slaveProperties;
    @Autowired
@@ -134,9 +137,9 @@
             */
            switch (rowLastnoType.getType()) {
                case 1:
                    return getLocNoRun(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, 0, locTypeDto, 0);
                    return getLocNoRunV3(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, 0, locTypeDto, 0);
                case 2:
                    return getLocNoRun(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, 0, locTypeDto, 0);
                    return getLocNoRunV3(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, 0, locTypeDto, 0);
                case 3:
                    log.error("站点={} 未查询到对应的规则", sourceStaNo);
                    break;
@@ -155,6 +158,32 @@
        return null;
    }
    @Transactional
    public StartupDto getLocNoV2(Integer staDescId, Integer sourceStaNo, WrkMast wrkMast, LocTypeDto locTypeDto) {
        try {
            Integer whsType = 1;
            RowLastno rowLastno = rowLastnoService.selectById(whsType);
            RowLastnoType rowLastnoType = rowLastnoTypeService.selectById(rowLastno.getTypeId());
            /**
             * 库型 1: 标准堆垛机库  2: 同巷道找库位
             */
            switch (rowLastnoType.getType()) {
                case 1:
                    return getLocNoRunV2(whsType, staDescId, sourceStaNo, wrkMast, 0, locTypeDto, 0);
                case 2:
                    return getLocNoRunV2(whsType, staDescId, sourceStaNo, wrkMast, 0, locTypeDto, 0);
                default:
                    log.error("站点={} 未查询到对应的规则", sourceStaNo);
                    break;
            }
        } catch (Exception e) {
            log.error("站点={} 未查询到对应的规则", sourceStaNo);
        }
        return null;
    }
    /**
     * 检索库位号
     */
@@ -162,8 +191,8 @@
    public StartupDto getLocNo1(Integer crnNo) {
        LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>()
                .eq("crn_no", crnNo)
                .eq("loc_sts","O")
                .eq("whs_type",1)
                .eq("loc_sts", "O")
                .eq("whs_type", 1)
                .orderBy("lev1,bay1"));
        if (Cools.isEmpty(locMast)) {
            return null;
@@ -196,135 +225,53 @@
     */
    @Transactional
    public StartupDto getLocNoRun(Integer whsType, Integer staDescId, Integer sourceStaNo, FindLocNoAttributeVo findLocNoAttributeVo, Integer moveCrnNo, LocTypeDto locTypeDto, int times) {
        StartupDto startupDto = new StartupDto();
        // 初始化参数
        int crnNo = 0;      //堆垛机号
        int nearRow = 0;    //最浅库位排
        int curRow = 0;     //最深库位排
        int rowCount = 0;   //轮询轮次
        LocMast locMast = null;     // 目标库位
        StartupDto startupDto = new StartupDto();
        RowLastno rowLastno = rowLastnoService.selectById(whsType);
        if (Cools.isEmpty(rowLastno)) {
            throw new CoolException("数据异常,请联系管理员===>库位规则未知");
        }
        RowLastnoType rowLastnoType = rowLastnoTypeService.selectById(rowLastno.getTypeId());
        if (Cools.isEmpty(rowLastnoType)) {
            throw new CoolException("数据异常,请联系管理员===》库位规则类型未知");
        }
        int sRow = rowLastno.getsRow();
        int eRow = rowLastno.geteRow();
        int crnNumber = rowLastno.getCrnQty();
        // ===============>>>> 开始执行
        curRow = rowLastno.getCurrentRow();
        if (!Cools.isEmpty(moveCrnNo) && moveCrnNo != 0) {
            crnNumber = moveCrnNo;
            if (times == 0) {
                curRow = moveCrnNo * 4 - 1;
            } else {
                curRow = moveCrnNo * 4 - 2;
            }
        }
        //此程序用于优化堆垛机异常时的运行时间
        for (int i = times; i < crnNumber * 2; i++) {
            int[] locNecessaryParameters = Utils.LocNecessaryParameters(rowLastno, curRow, crnNumber);
            crnNo = locNecessaryParameters[2];
            if (basCrnpService.checkSiteError(crnNo, true)) {
                nearRow = locNecessaryParameters[3];
                List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                        .eq("row1", nearRow)
                        .eq("loc_sts", "O")
                        .eq("frozen", 0)
                        .eq("deleted", 0)
                        .eq("whs_type", rowLastnoType.getType().longValue()));
                int crnCountO = wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("crn_no", crnNo).le("io_type", 100));
                if (locMasts.size() - crnCountO <= 2) {
                    if(curRow+2==7){
                    }
                    log.error(crnNo + "号堆垛机没有空库位!!! 尺寸规格: {}, 轮询次数:{}", JSON.toJSONString(locTypeDto), times);
                    nearRow = 0;
                    times++;
                    continue;
        RowLastno whsType1 = rowLastnoService.selectOne(new EntityWrapper<RowLastno>().eq("whs_type", 2));
        crnNo = whsType1.getCrnQty();
        if (basCrnpService.checkSiteError(crnNo, true)) {
            BasCrnp basCrnp = basCrnpService.selectById(crnNo);
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                    .eq("crn_no", basCrnp.getCrnNo())
                    .eq("loc_sts", "O")
                    .eq("frozen", 0)
                    .eq("deleted", 0)
                    .eq("whs_type", 1)
                    .orderBy("lev1,bay1"));
            if (!Cools.isEmpty(locMasts)) {
                if (locMasts.size() > 15) {
                    locMast = locMasts.get(0);
                }
                break;
            } else {
                times++;
            }
        }
        if (nearRow == 0) {
            throw new CoolException("无可用堆垛机");
        int crnNo1 = crnNo + 1;
        if (crnNo1> whsType1.geteCrnNo()) {
            crnNo1 = whsType1.getsCrnNo();
        }
        whsType1.setCrnQty(crnNo1);
        rowLastnoService.updateById(whsType1);
        Wrapper<StaDesc> wrapper = null;
        StaDesc staDesc = null;
        BasDevp staNo = null;
        if (Utils.BooleanWhsTypeSta(rowLastno, staDescId)) {
            // 获取目标站
            wrapper = new EntityWrapper<StaDesc>()
                    .eq("type_no", staDescId)
                    .eq("stn_no", sourceStaNo)
                    .eq("crn_no", crnNo);
            staDesc = staDescService.selectOne(wrapper);
            if (Cools.isEmpty(staDesc)) {
                log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo);
//                throw new CoolException("入库路径不存在");
                crnNo = 0;
            } else {
                staNo = basDevpService.selectById(staDesc.getCrnStn());
                if (!staNo.getAutoing().equals("Y")) {
                    log.error("目标站" + staDesc.getCrnStn() + "不可用");
//                throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
                    crnNo = 0;
                }
                startupDto.setStaNo(staNo.getDevNo());
            }
            // 更新库位排号
            if (Cools.isEmpty(locMast)) {
                rowLastno.setCurrentRow(curRow);
                rowLastnoService.updateById(rowLastno);
            }
        // 获取目标站
        wrapper = new EntityWrapper<StaDesc>()
                .eq("type_no", staDescId)
                .eq("stn_no", sourceStaNo)
                .eq("crn_no", crnNo);
        staDesc = staDescService.selectOne(wrapper);
        if (Cools.isEmpty(staDesc)) {
            log.error("入库路径不存在type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo);
        }
        // 开始查找库位 ==============================>>
        // 1.按规则查找库位
        if (Cools.isEmpty(locMast) && crnNo != 0) {
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "O").eq("crn_no", crnNo).eq("whs_type", rowLastnoType.getType().longValue()).orderBy("lev1").orderBy("bay1"));
            if (!locMasts.isEmpty()) {
                for (LocMast locMast1 : locMasts) {
                    if (basCrnpService.checkSiteError(crnNo, true)) {
                        locMast = locMast1;
                        break;
                    }
                }
            }
        }
        if (!Cools.isEmpty(locMast) && !basCrnpService.checkSiteError(crnNo, true)) {
            locMast = null;
        }
        // 递归查询
        if (Cools.isEmpty(locMast) || !locMast.getLocSts().equals("O")) {
            // 当前巷道无空库位时,递归调整至下一巷道,检索全部巷道无果后,跳出递归
            if (times < rowCount * 2) {
            if (times < 5) {
                times = times + 1;
                return getLocNoRun(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, moveCrnNo, locTypeDto, times);
            }
//            // 2.库位当前所属尺寸无空库位时,调整尺寸参数,向上兼容检索库位
//            if (locTypeDto.getLocType1() < 2) {
//                int i = locTypeDto.getLocType1() + 1;
//                locTypeDto.setLocType1((short)i);
//                return getLocNo(1, staDescId, sourceStaNo, matnr,batch,grade, locTypeDto, 0);
//            }
            log.error("系统没有空库位!!! 尺寸规格: {}, 轮询次数:{}", JSON.toJSONString(locTypeDto), times);
            throw new CoolException("没有空库位");
        }
@@ -337,6 +284,226 @@
        startupDto.setCrnNo(crnNo);
        startupDto.setSourceStaNo(sourceStaNo);
        startupDto.setLocNo(locNo);
        startupDto.setStaNo(staDesc.getCrnStn());
        return startupDto;
    }
    @Transactional
    public StartupDto getLocNoRunV3(Integer whsType, Integer staDescId, Integer sourceStaNo, FindLocNoAttributeVo findLocNoAttributeVo, Integer moveCrnNo, LocTypeDto locTypeDto, int times) {
        StartupDto startupDto = new StartupDto();
        // 初始化参数
        int crnNo = 0;      //堆垛机号
        LocMast locMast = null;     // 目标库位
        RowLastno whsType1 = rowLastnoService.selectOne(new EntityWrapper<RowLastno>().eq("whs_type", 2));
        crnNo = whsType1.getCrnQty();
        String matnr = findLocNoAttributeVo == null ? null : findLocNoAttributeVo.getMatnr();
        Integer chosenCrnNo = null;
        Integer chosenCount = null;
        LocMast chosenLocMast = null;
        int sCrnNo = whsType1.getsCrnNo();
        int eCrnNo = whsType1.geteCrnNo();
        List<Integer> candidates = new ArrayList<>();
        for (int i = crnNo; i <= eCrnNo; i++) {
            candidates.add(i);
        }
        for (int i = sCrnNo; i < crnNo; i++) {
            candidates.add(i);
        }
        if(staDescId != 10){
            for (Integer candidate : candidates) {
                if (!basCrnpService.checkSiteError(candidate, true)) {
                    continue;
                }
                StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>()
                        .eq("type_no", staDescId)
                        .eq("stn_no", sourceStaNo)
                        .eq("crn_no", candidate));
                if (Cools.isEmpty(staDesc)) {
                    continue;
                }
                List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                        .eq("crn_no", candidate)
                        .eq("loc_sts", "O")
                        .eq("frozen", 0)
                        .eq("deleted", 0)
                        .eq("whs_type", 1)
                        .orderBy("lev1,bay1"));
                if (Cools.isEmpty(locMasts) || locMasts.size() <= 10) {
                    continue;
                }
                Integer count = null;
                if (!Cools.isEmpty(matnr)) {
                    count = locDetlMapper.countMatnrByCrnNo(candidate, matnr);
                }
                if (count == null) {
                    count = 0;
                }
                if (chosenCrnNo == null || count < chosenCount) {
                    chosenCrnNo = candidate;
                    chosenCount = count;
                    chosenLocMast = locMasts.get(0);
                }
            }
        }
        if (chosenCrnNo != null) {
            crnNo = chosenCrnNo;
            locMast = chosenLocMast;
        } else
//        else if (basCrnpService.checkSiteError(crnNo, true))
        {//若轮询找不到数量最少的巷道,退回原来方法
            BasCrnp basCrnp = basCrnpService.selectById(crnNo);
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                    .eq("crn_no", basCrnp.getCrnNo())
                    .eq("loc_sts", "O")
                    .eq("frozen", 0)
                    .eq("deleted", 0)
                    .eq("whs_type", 1)
                    .orderBy("lev1,bay1"));
            if (!Cools.isEmpty(locMasts)) {
                if (locMasts.size() > 10) {
                    locMast = locMasts.get(0);
                }
            }
        }
        int crnNo1 = crnNo + 1;
        if (crnNo1> whsType1.geteCrnNo()) {
            crnNo1 = whsType1.getsCrnNo();
        }
        whsType1.setCrnQty(crnNo1);
        rowLastnoService.updateById(whsType1);
        Wrapper<StaDesc> wrapper = null;
        StaDesc staDesc = null;
        // 获取目标站
        wrapper = new EntityWrapper<StaDesc>()
                .eq("type_no", staDescId)
                .eq("stn_no", sourceStaNo)
                .eq("crn_no", crnNo);
        staDesc = staDescService.selectOne(wrapper);
        if (Cools.isEmpty(staDesc)) {
            log.error("入库路径不存在type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo);
        }
        // 递归查询
        if (Cools.isEmpty(locMast) || !locMast.getLocSts().equals("O")) {
            // 当前巷道无空库位时,递归调整至下一巷道,检索全部巷道无果后,跳出递归
            if (times < 5) {
                times = times + 1;
                return getLocNoRun(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, moveCrnNo, locTypeDto, times);
            }
            log.error("系统没有空库位!!! 尺寸规格: {}, 轮询次数:{}", JSON.toJSONString(locTypeDto), times);
            throw new CoolException("没有空库位");
        }
        String locNo = locMast.getLocNo();
        // 生成工作号
        int workNo = getWorkNo(0);
        // 返回dto
        startupDto.setWorkNo(workNo);
        startupDto.setCrnNo(crnNo);
        startupDto.setSourceStaNo(sourceStaNo);
        startupDto.setLocNo(locNo);
        startupDto.setStaNo(staDesc.getCrnStn());
        return startupDto;
    }
    /**
     * 当回源库位不在本巷道时,重新检索巷道根据1,2巷道之间分配,3,4巷道全局分配规则
     */
    @Transactional
    public StartupDto getLocNoRunV2(Integer whsType, Integer staDescId, Integer sourceStaNo, WrkMast wrkMast, Integer moveCrnNo, LocTypeDto locTypeDto, int times) {
        StartupDto startupDto = new StartupDto();
        List<WrkDetl> wrkDetl = wrkDetlService.selectByWrkNo(wrkMast.getWrkNo());
        WrkDetl detl = null;
        if(!wrkDetl.isEmpty()){
            detl = wrkDetl.get(0);
        }
        String matnr = detl == null ? null : detl.getMatnr();
        Integer sourceCrnNo = null;
        if (moveCrnNo != null && moveCrnNo != 0) {
            sourceCrnNo = moveCrnNo;
        } else if (wrkMast != null && !Cools.isEmpty(wrkMast.getSourceLocNo())) {
            LocMast sourceLoc = locMastService.selectById(wrkMast.getSourceLocNo());
            if (!Cools.isEmpty(sourceLoc) && sourceLoc.getCrnNo() != null) {
                sourceCrnNo = sourceLoc.getCrnNo();
            }
        } else if (wrkMast != null && wrkMast.getCrnNo() != null) {
            sourceCrnNo = wrkMast.getCrnNo();
        }
        int[] candidates = sourceCrnNo != null && sourceCrnNo < 3 ? new int[]{1, 2} : new int[]{1, 2, 3, 4};
        Integer chosenCrnNo = null;
        Integer chosenCount = null;
        for (int candidate : candidates) {
            if (sourceCrnNo != null && candidate == sourceCrnNo) {
                continue;
            }
            //判断该巷道是否存在空位
            LocMast candidateLoc = locMastService.selectOne(new EntityWrapper<LocMast>()
                    .eq("crn_no", candidate)
                    .eq("loc_sts", "O")
                    .eq("frozen", 0)
                    .eq("deleted", 0)
                    .eq("whs_type", 1)
                    .orderBy("lev1,bay1"));
            if (Cools.isEmpty(candidateLoc)) {
                continue;
            }
            Integer count = null;
            if (!Cools.isEmpty(matnr)) {
                count = locDetlMapper.countMatnrByCrnNo(candidate, matnr); //计算每个巷道的对应物料占多少库位
            }
            if (count == null) {
                count = 0;
            }
            if (chosenCrnNo == null || count < chosenCount) {
                chosenCrnNo = candidate;
                chosenCount = count;
            }
        }
        LocMast locMast = null;
        if (chosenCrnNo != null) {
            locMast = locMastService.selectOne(new EntityWrapper<LocMast>()
                    .eq("crn_no", chosenCrnNo)
                    .eq("loc_sts", "O")
                    .eq("frozen", 0)
                    .eq("deleted", 0)
                    .eq("whs_type", 1)
                    .orderBy("lev1,bay1"));
        }
        if (Cools.isEmpty(locMast)) {
            List<LocMast> anyLocs = locMastService.selectList(new EntityWrapper<LocMast>()
                    .eq("loc_sts", "O")
                    .eq("frozen", 0)
                    .eq("deleted", 0)
                    .eq("whs_type", 1)
                    .orderBy("lev1,bay1"));
            if (!Cools.isEmpty(anyLocs)) {
                for (LocMast anyLoc : anyLocs) {
                    if (anyLoc == null || anyLoc.getCrnNo() == null) {
                        continue;
                    }
                    if (sourceCrnNo != null && sourceCrnNo.equals(anyLoc.getCrnNo())) {
                        continue;
                    }
                    if (!basCrnpService.checkSiteError(anyLoc.getCrnNo(), true)) {
                        continue;
                    }
                    chosenCrnNo = anyLoc.getCrnNo();
                    locMast = anyLoc;
                    break;
                }
            }
        }
        if (Cools.isEmpty(locMast)) {
            throw new CoolException("没有空库位");
        }
        String locNo = locMast.getLocNo();
        int workNo = getWorkNo(0);
        startupDto.setWorkNo(workNo);
        startupDto.setCrnNo(chosenCrnNo);
        startupDto.setLocNo(locNo);
        return startupDto;
    }