自动化立体仓库 - WMS系统
skyouc
昨天 a6750821eef3ce19069e5130df59ffe0ef3318ab
src/main/java/com/zy/asrs/service/impl/WorkServiceImpl.java
@@ -15,6 +15,7 @@
import com.zy.asrs.enums.LocStsType;
import com.zy.asrs.mapper.LocMastMapper;
import com.zy.asrs.entity.result.FindLocNoAttributeVo;
import com.zy.asrs.mapper.WrkMastMapper;
import com.zy.asrs.service.*;
import com.zy.asrs.utils.OrderInAndOutUtil;
import com.zy.asrs.utils.Utils;
@@ -25,7 +26,6 @@
import com.zy.common.service.CommonService;
import com.zy.common.web.WcsController;
import lombok.extern.slf4j.Slf4j;
import org.apache.commons.codec.binary.StringUtils;
import org.springframework.beans.BeanUtils;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.stereotype.Service;
@@ -101,6 +101,8 @@
    private OrderPakoutService orderPakOutService;
    @Autowired
    private BasDeviceServiceImpl basDeviceService;
    @Autowired
    private WrkMastMapper wrkMastMapper;
    @Override
    @Transactional
@@ -417,11 +419,9 @@
        // 生成工作号
        int workNo = commonService.getWorkNo(WorkNoType.getWorkNoType(ioType));
        String wrkCode = null;
        //TODO 如果机台号不为空,判断当前机台与当前出库库位是否在同一库区或同一台堆垛机(相同站点)
        //TODO 1. 如果是同一台堆垛机,生成移库(出库)任务  2. 如果不是,生成出库任务,再生成入库任务
        //TODO 另一种方案,不管是否当前巷道,统一出库,再入库
        if (!Objects.isNull(deviceNo)) {
            wrkCode = workNo + "-1";
            ioType = 101;
            generateOutStock(taskDto, userId, workNo, wrkCode, now, ioType, locMast, staDesc, deviceNo);
        } else {
            generateOutStock(taskDto, userId, workNo, wrkCode, now, ioType, locMast, staDesc, null);
@@ -443,6 +443,58 @@
     * @date 2026/1/9 20:16
     */
    private void generateOutStock(TaskDto taskDto, Long userId, int workNo, String wrkCode, Date now, int ioType, LocMast locMast, StaDesc staDesc, String deviceNo) {
        if (Objects.isNull(deviceNo)) {
            throw new CoolException("机台号不能为空!!");
        }
        BasDevice basDevice = basDeviceService.selectOne(new EntityWrapper<BasDevice>()
                .eq("status", 1)
                .eq("dev_no", deviceNo));
        if (Objects.isNull(basDevice)) {
            throw new CoolException("机台信息不存在或已禁用!!");
        }
        List<LocAroundBind> binds = locAroundBindService.selectList(new EntityWrapper<LocAroundBind>()
                .eq("dev_no", basDevice.getDevNo())
                .eq("is_default", 1));
        if (Objects.isNull(binds) || binds.isEmpty()) {
            throw new CoolException("机台未设置默认工作位!!");
        }
        Set<String> locs = binds.stream().map(LocAroundBind::getBLocNo).collect(Collectors.toSet());
        LocMast locMasts = locMastService.selectOne(new EntityWrapper<LocMast>()
                .in("loc_no", locs)
                .eq("loc_sts", LocStsType.LOC_STS_TYPE_O.type)
                .orderAsc(Arrays.asList("loc_no"))
                .last("OFFSET 0 ROWS FETCH NEXT 1 ROWS ONLY"));
        if (Objects.isNull(locMasts)) {
            binds = locAroundBindService.selectList(new EntityWrapper<LocAroundBind>()
                    .eq("dev_no", basDevice.getDevNo()));
            Set<String> nlocs = binds.stream().map(LocAroundBind::getBLocNo).collect(Collectors.toSet());
            locMasts = locMastService.selectOne(new EntityWrapper<LocMast>()
                    .in("loc_no", nlocs)
                    .eq("loc_sts", LocStsType.LOC_STS_TYPE_O.type)
                    .orderAsc(Arrays.asList("loc_no"))
                    .last("OFFSET 0 ROWS FETCH NEXT 1 ROWS ONLY"));
            if (Objects.isNull(locMasts)) {
                throw new CoolException("暂无可用工作位!!");
            }
            LocAroundBind bLocNo = locAroundBindService.selectOne(new EntityWrapper<LocAroundBind>().eq("b_loc_no", locMasts.getLocNo()));
            bLocNo.setLocType(LocStsType.LOC_STS_TYPE_R.type);
            if (!locAroundBindService.updateById(bLocNo)) {
                throw new CoolException("工位预约失败!!");
            }
        }
        List<Integer> staNos = staDescService.queryOutStaNosByLocNo(locMasts.getLocNo(), 1);
        //TODO 1. 获取入库站点, 目标库位  3. 将出库明细添加至入库明细
        Integer staNo = staNos.stream().findFirst().get();
        // 生成工作档
        WrkMast wrkMast = new WrkMast();
        wrkMast.setWrkNo(workNo);
@@ -454,7 +506,9 @@
        wrkMast.setIoPri(13D); // 优先级:13
        wrkMast.setCrnNo(locMast.getCrnNo());
        wrkMast.setSourceStaNo(staDesc.getCrnStn() + ""); // 源站
        wrkMast.setStaNo(staDesc.getStnNo() + ""); // 目标站
//        wrkMast.setStaNo(staDesc.getStnNo() + ""); // 目标站
        wrkMast.setStaNo(staNo + ""); // 目标站
        wrkMast.setLocNo(locMasts.getLocNo());
        wrkMast.setSourceLocNo(taskDto.getLocNo()); // 源库位
        wrkMast.setFullPlt("Y"); // 满板:Y
        wrkMast.setPicking("N"); // 拣料
@@ -487,9 +541,23 @@
            wrkDetl.setZpallet(wrkMast.getBarcode());
            wrkDetl.setIoTime(now);
            wrkDetl.setWrkNo(workNo);
            wrkDetl.setBatch(locDto.getBatch());
            wrkDetl.setOrderNo(locDto.getOrderNo());
            wrkDetl.setAnfme(locDto.getAnfme()); // 数量
            wrkDetl.setStandby1(locDto.getStandby1());
            LocDetl locDel = locDetlService.selectOne(new EntityWrapper<LocDetl>()
                    .eq("loc_no", locDto.getLocNo())
                    .eq("batch", locDto.getBatch())
                    .eq(!Objects.isNull(locDto.getBarcode()), "barcode", locDto.getBarcode())
                    .eq("matnr", locDto.getMatnr()));
            if (Objects.isNull(locDel)) {
                throw new CoolException("数据错误,库存明细不存在!!");
            }
            wrkDetl.setBrand(locDel.getBrand());
            wrkDetl.setModel(locDel.getModel());
            wrkDetl.setUnit(locDel.getUnit());
            wrkDetl.setSpecs(locDel.getSpecs());
            wrkDetl.setBatch(locDel.getBatch());
//            wrkDetl.setAnfme(locDel.getAnfme());
            wrkDetl.setAppeTime(now);
            wrkDetl.setAppeUser(userId);
            wrkDetl.setModiTime(now);
@@ -510,10 +578,10 @@
            OrderInAndOutUtil.updateOrder(Boolean.FALSE, orderDetl.getOrderId(), 2L, userId);
        }
        //TODO 判断设备号,生成入库任务。没有机台号,说明是普通出库任务
        if (!Objects.isNull(deviceNo)) {
            genInStock(wrkMast, deviceNo, userId);
        }
//        //TODO 判断设备号,生成入库任务。没有机台号,说明是普通出库任务
//        if (!Objects.isNull(deviceNo)) {
//            genInStock(wrkMast, deviceNo, userId);
//        }
        // 修改库位状态:   F.在库 ====>>> R.出库预约/P.拣料/盘点/并板出库中
        locMast = locMastService.selectById(taskDto.getLocNo());
        if (locMast.getLocSts().equals("F")) {
@@ -1099,11 +1167,11 @@
                locMast.setLocSts("F");
            }
        }
        locMast.setModiUser(userId);
        locMast.setModiTime(now);
        if (!locMastService.updateById(locMast)) {
            throw new CoolException("更新库位状态失败");
        }
//        locMast.setModiUser(userId);
//        locMast.setModiTime(now);
//        if (!locMastService.updateById(locMast)) {
//            throw new CoolException("更新库位状态失败");
//        }
    }
@@ -1133,6 +1201,16 @@
                locMast.setModiTime(now);
                locMast.setModiUser(userId);
                locMastService.updateById(locMast);
            }
            if (!Objects.isNull(wrkMast.getWrkCode())) {
                LocAroundBind aroundBind = locAroundBindService.selectOne(new EntityWrapper<LocAroundBind>().eq("b_loc_no", wrkMast.getSourceLocNo()));
                if (!Objects.isNull(aroundBind)) {
                    aroundBind.setLocType(LocStsType.LOC_STS_TYPE_O.type);
                    if (!locAroundBindService.updateById(aroundBind)) {
                        throw new CoolException("工位状态修改失败!!");
                    }
                }
            }
            // 出库取消(修改源库位)
        } else if (wrkMast.getWrkSts() > 10 && wrkMast.getWrkSts() != 14) {
@@ -1271,25 +1349,26 @@
        if (Cools.isEmpty(wrkMast)) {
            throw new CoolException(workNo + "工作档不存在");
        }
        Integer ioType = wrkMast.getIoType() - 50;
        int wokNo = wrkMast.getWrkNo();
        // 入出库类型判断
        if (wrkMast.getIoType() != 103 && wrkMast.getIoType() != 104 && wrkMast.getIoType() != 107) {
            throw new CoolException("当前入出库类型无法进行操作");
        if (Objects.isNull(wrkMast.getWrkCode())) {
            if (wrkMast.getIoType() != 103 && wrkMast.getIoType() != 104 && wrkMast.getIoType() != 107) {
                throw new CoolException("当前入出库类型无法进行操作");
            }
            // 工作状态判断
            if (wrkMast.getWrkSts() < 11 || wrkMast.getWrkSts() == 15) {
                throw new CoolException("当前工作状态无法进行操作");
            }
        } else {
            if (wrkMast.getIoType() == 103) {
                ioType = 1;
            }
        }
        // 工作状态判断
        if (wrkMast.getWrkSts() < 11 || wrkMast.getWrkSts() == 15) {
            throw new CoolException("当前工作状态无法进行操作");
        }
        // 保存工作明细档历史档
//        if (!wrkDetlLogService.save(wrkMast.getWrkNo())) {
//            throw new CoolException("保存工作明细档历史档失败");
//        }
        // 保存工作主档历史档
        if (!wrkMastLogService.save(wrkMast.getWrkNo())) {
            throw new CoolException("保存工作主档历史档失败");
        }
        // 获取目标站
        Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
                .eq("type_no", wrkMast.getIoType() - 50)
                .eq("type_no", ioType)
                .eq("stn_no", wrkMast.getStaNo()) // 作业站点 = 拣料出库的目标站
                .eq("crn_no", wrkMast.getCrnNo()); // 堆垛机号
        StaDesc staDesc = staDescService.selectOne(wrapper);
@@ -1300,11 +1379,14 @@
        // 堆垛机站点(目标站)
        Integer staNo = staDesc.getCrnStn();
        // 更新工作档数据状态
        wrkMast.setIoType(wrkMast.getIoType() - 50); // 入出库类型: 103->53,104->54,107->57
        wrkMast.setIoType(ioType); // 入出库类型: 103->53,104->54,107->57
        wrkMast.setWrkSts(2L); // 工作状态: 2.设备上走
        wrkMast.setSourceStaNo(wrkMast.getStaNo()); // 源站
        wrkMast.setStaNo(staNo + ""); // 目标站
        wrkMast.setLocNo(wrkMast.getSourceLocNo()); // 目标库位 = 出库时的源库位
        //判断是否为领料出库
        if (Objects.isNull(wrkMast.getWrkCode())) {
            wrkMast.setLocNo(wrkMast.getSourceLocNo()); // 目标库位 = 出库时的源库位
        }
        wrkMast.setSourceLocNo(""); // 源库位清空
        wrkMast.setModiTime(now);
        wrkMast.setModiUser(userId);
@@ -1320,6 +1402,130 @@
            throw new CoolException("修改库位状态失败");
        }
    }
    @Override
    @Transactional(rollbackFor = Exception.class)
    public void backLocOperation(String workNo, Long userId) {
        WrkMast wrkMast = wrkMastService.selectById(workNo);
        if (Cools.isEmpty(wrkMast)) {
            throw new CoolException(workNo + "工作档不存在");
        }
        if (wrkMast.getWrkSts() != 15) {
            throw new CoolException("当前任务状态不能执行此操作!");
        }
        Integer ioType = wrkMast.getIoType() - 50;
        Integer wokNo;
        // 入出库类型判断
//        if (wrkMast.getIoType() == 103) {
//            ioType = 1;
//        } else if (wrkMast.getIoType() == 101) {
//            ioType = 10;
//        }
        if (Objects.isNull(wrkMast.getIsSuplus())) {
            throw new CoolException("回库类型不能为空!!");
        }
        if (wrkMast.getIsSuplus() == 0) {
            ioType = 10;
        } else {
            ioType = 1;
        }
        wokNo = commonService.getWorkNo(0);
        // 获取目标站
        Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
                .eq("type_no", ioType)
                .eq("stn_no", wrkMast.getStaNo()) // 作业站点 = 拣料出库的目标站
                .eq("crn_no", wrkMast.getCrnNo()); // 堆垛机号
        StaDesc staDesc = staDescService.selectOne(wrapper);
        if (Cools.isEmpty(staDesc)) {
            throw new CoolException("入库路径不存在");
        }
        int count = wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("barcode", wrkMast.getBarcode()));
        if (count >= 2) {
            throw new CoolException("任务档已生成,不可以重复生成相同的子任务!!");
        }
        WrkDetl detl = wrkDetlService.selectOne(new EntityWrapper<WrkDetl>().eq("wrk_no", wrkMast.getWrkNo()));
        LocDetl locDetl = new LocDetl();
        BeanUtils.copyProperties(detl, locDetl);
        FindLocNoAttributeVo findLocNoAttributeVo = new FindLocNoAttributeVo(locDetl);
        // 源站点状态检测
        BasDevp sourceStaNo = basDevpService.checkSiteStatus(Integer.parseInt(wrkMast.getStaNo()), false);
        sourceStaNo.setLocType1((short) 1);
        LocTypeDto locTypeDto = new LocTypeDto(sourceStaNo);
        StartupDto locNo = commonService.getLocNo(1, Integer.parseInt(wrkMast.getStaNo()), findLocNoAttributeVo, locTypeDto);
        Date now = new Date();
        // 堆垛机站点(目标站)
        Integer staNo = staDesc.getCrnStn();
        WrkMast mast = new WrkMast();
        BeanUtils.copyProperties(wrkMast, mast);
        mast.setWrkNo(wokNo);
        // 更新工作档数据状态
        mast.setIoType(ioType); // 入出库类型: 103->53,104->54,107->57
        mast.setWrkSts(2L); // 工作状态: 2.设备上走
        mast.setSourceStaNo(wrkMast.getStaNo()); // 源站
        mast.setStaNo(staNo + ""); // 目标站
        mast.setSourceLocNo(wrkMast.getLocNo());
        mast.setLocNo(locNo.getLocNo()); // 目标库位 = 出库时的源库位
        mast.setModiTime(now);
        mast.setModiUser(userId);
        if (!wrkMastService.insert(mast)) {
            throw new CoolException("更新工作档数据状态失败");
        }
        List<WrkDetl> wrkDetls = wrkDetlService.selectList(new EntityWrapper<WrkDetl>().eq("wrk_no", wrkMast.getWrkNo()));
        if (Cools.isEmpty(wrkDetls)) {
            throw new CoolException("数据错误,任务档明细不存在 !!");
        }
        // 修改库位状态 Q.拣料/盘点/并板再入库
        LocMast inLoc = locMastService.selectById(mast.getLocNo());
        inLoc.setLocSts(LocStsType.LOC_STS_TYPE_S.type);
        inLoc.setModiTime(now);
        inLoc.setModiUser(userId);
        if (!locMastService.updateById(inLoc)) {
            throw new CoolException("修改库位状态失败");
        }
        LocAroundBind aroundBind = locAroundBindService.selectOne(new EntityWrapper<LocAroundBind>().eq("b_loc_no", mast.getSourceLocNo()));
        if (!Objects.isNull(aroundBind)) {
            aroundBind.setLocType(LocStsType.LOC_STS_TYPE_R.type);
            if (!locAroundBindService.updateById(aroundBind)) {
                throw new CoolException("工位状态修改失败!!");
            }
        }
        //工作类型为1时,才添加明细
        if (ioType == 1) {
            wrkDetls.forEach(wrkDetl -> {
                WrkDetl wrkDetl1 = new WrkDetl();
                BeanUtils.copyProperties(wrkDetl, wrkDetl1);
                wrkDetl1.setWrkNo(wokNo);
                if (!wrkDetlService.insert(wrkDetl1)) {
                    throw new CoolException("任务档明细保存失败!!");
                }
            });
        }
        // 修改库位状态 Q.拣料/盘点/并板再入库
        LocMast locMast = locMastService.selectById(wrkMast.getLocNo());
        locMast.setLocSts("R");
        locMast.setModiTime(now);
        locMast.setModiUser(userId);
        if (!locMastService.updateById(locMast)) {
            throw new CoolException("修改库位状态失败");
        }
//        wrkMast.setWrkCode(null);
//
//        if (!wrkMastService.updateById(wrkMast)) {
//            throw new CoolException("任务档更新失败!!");
//        }
    }
    @Override
    public StartupDto createWaitPainWrkMastStart(List<WaitPakin> list, Long userId) {
@@ -1453,6 +1659,36 @@
        }
    }
    /**
     * 修改任务档余料回库状态
     *
     * @param workNo
     * @param userId
     * @param type
     * @author Ryan
     * @date 2026/1/14 15:06
     */
    @Override
    @Transactional(rollbackFor = Exception.class)
    public void updateWrkIsSuplus(String workNo, Long userId, Integer type) {
        WrkMast mast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("wrk_no", workNo));
        if (Objects.isNull(mast)) {
            throw new CoolException("任务档不存在!!");
        }
        if (mast.getWrkSts() != 15) {
            throw new CoolException("当前任务状态,无法执行此操作!");
        }
        if (type == 4) {
            mast.setIsSuplus(0);
        } else if (type == 5) {
            mast.setIsSuplus(1);
        }
        if (!wrkMastService.updateById(mast)) {
            throw new CoolException("任务档修改失败!!");
        }
    }
    /**
     * 生成出库匹配的工作站入库任务
     *
@@ -1490,7 +1726,7 @@
            throw new CoolException("当前机台,无可用工作台!!");
        }
        int workNo = commonService.getWorkNo(WorkNoType.getWorkNoType(1));
        List<Integer> staNos = staDescService.queryOutStaNosByLocNo(locMasts.getLocNo(),1);
        List<Integer> staNos = staDescService.queryOutStaNosByLocNo(locMasts.getLocNo(), 1);
        //TODO 1. 获取入库站点, 目标库位  3. 将出库明细添加至入库明细
        Integer staNo = staNos.stream().findFirst().get();
@@ -1513,8 +1749,8 @@
        wrkMast.setWrkSts(2L); // 工作状态:生成入库ID
        wrkMast.setIoType(1); // 入出库状态:1.入库
        wrkMast.setCrnNo(locMasts.getCrnNo());
        wrkMast.setSourceStaNo(outMast.getSourceStaNo());
        wrkMast.setStaNo(staNo + "");
        wrkMast.setSourceStaNo(outMast.getStaNo());
//        wrkMast.setStaNo(staNo + "");
        wrkMast.setLocNo(locMasts.getLocNo());
        wrkMast.setIoPri(13D); // 优先级
        wrkMast.setBarcode(outMast.getBarcode()); // 托盘码