自动化立体仓库 - WMS系统
pang.jiabao
2024-07-19 a29aa2ea80eaaea6acff08068a04de47b69478a8
src/main/java/com/zy/asrs/service/impl/MobileServiceImpl.java
@@ -10,10 +10,7 @@
import com.zy.asrs.entity.param.*;
import com.zy.asrs.mapper.ManLocDetlMapper;
import com.zy.asrs.service.*;
import com.zy.asrs.task.core.ReturnT;
import com.zy.asrs.utils.MatUtils;
import com.zy.asrs.utils.PostMesDataUtils;
import com.zy.common.CodeRes;
import com.zy.common.constant.MesConstant;
import com.zy.common.entity.Parameter;
import com.zy.common.model.DetlDto;
@@ -24,14 +21,11 @@
import com.zy.common.utils.HttpHandler;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.beans.factory.annotation.Value;
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;
import java.util.ArrayList;
import java.util.Date;
import java.util.Iterator;
import java.util.List;
import javax.annotation.Resource;
import java.util.*;
/**
 * 移动端服务核心类
@@ -85,7 +79,15 @@
    private DocTypeService docTypeService;
    @Autowired
    private LocDetlRullUpDetailService locDetlRullUpDetailService;
    @Autowired
    private TagService tagService;
    @Autowired
    private BasBoxTypeService basBoxTypeService;
    @Autowired
    private WrkMastLogService wrkMastLogService;
    @Resource
    private OpenServiceImpl openServiceImpl;
    @Override
    @Transactional
@@ -221,7 +223,7 @@
            throw new CoolException("参数:码垛位编号 palletizingNo为空");
        }else if (Cools.isEmpty(param.getOrderNo())){
            throw new CoolException("参数:退货单单号 orderNo为空");
        }else if (Cools.isEmpty(param.getMatList()) || param.getMatList().size() != 1){
        }else if (Cools.isEmpty(param.getMatList())){
            throw new CoolException("参数:物料明细 matLists为空");
        }
@@ -240,7 +242,7 @@
        }
        List<String> orderBoxNoList = new ArrayList<>();
        for (OrderDetl orderDetl: orderDetls){
            if (orderDetl.getWorkQty()==0){
            if (orderDetl.getWorkQty().equals(0.0)){
                orderBoxNoList.add(orderDetl.getBatch());
            }
        }
@@ -252,45 +254,61 @@
            if (!orderBoxNoList.contains(matList.getBatch())){
                throw new CoolException("单号:"+param.getOrderNo()+" 箱号:"+matList.getBatch()+"不属于此订单或者已经入库");
            }else {
//                if (matList.getAnfme() > orderDetls.get(0).getAnfme()) {
//                    throw new CoolException("箱号:"+orderDetls.get(0).getBatch() + "入库数量不合法");
//                }
                matListBoxNoList.add(matList.getBoxNo());
                matListBoxNoList.add(matList.getBatch());
            }
        }
        List<OrderDetl> orderDetlList = new ArrayList<>();
        for (OrderDetl orderDetl: orderDetls){
            if (matListBoxNoList.contains(orderDetl.getBatch())){
                orderDetl.setBrand("1");
                orderDetlList.add(orderDetl);
            }
        }
        String matnr = null;
        List<WaitPakin> waitPakins = new ArrayList<>();
        String matnrSign = "";
        String brandSign = "";
        for (OrderDetl orderDetl:orderDetlList){
            Mat mat = matService.selectByMatnr(orderDetl.getMatnr());
            if (Cools.isEmpty(mat)) {
                throw new CoolException(orderDetl.getMatnr() + "商品档案不存在");
            if (Cools.isEmpty(orderDetl.getMatnr()) || Cools.isEmpty(orderDetl.getBrand())){
                throw new CoolException(orderDetl.getOrderNo() + "所选明细存在未知规格或者未知箱型,请维护数据!");
            }
            matnr = mat.getMatnr();
            if (matnrSign.equals("")){
                matnrSign = orderDetl.getMatnr();
                brandSign = orderDetl.getBrand();
            }else {
                if (!matnrSign.equals(orderDetl.getMatnr())){
                    throw new CoolException(orderDetl.getMatnr() + "请选择同一个规格的货物!!!");
                }
                if (!brandSign.equals(orderDetl.getBrand())){
                    throw new CoolException(orderDetl.getMatnr() + "请选择同一种箱型的货物!!!");
                }
            }
        }
        Mat mat = matService.selectByMatnr(matnrSign);
        if (Cools.isEmpty(mat)) {
            throw new CoolException(matnrSign + "商品档案不存在");
        }
        for (OrderDetl orderDetl:orderDetlList){
            WaitPakin waitPakin = new WaitPakin();
            waitPakin.sync(mat);
            waitPakin.setOrderNo(order.getOrderNo());   // 单据编号
            waitPakin.setModel(orderDetl.getModel());     //批次
            waitPakin.setSpecs(orderDetl.getSpecs());     //规格
            waitPakin.setBatch(orderDetl.getBatch());       //木箱编码
            waitPakin.setBrand(param.getBoxType());     //木箱类型
            waitPakin.setBrand(orderDetl.getBrand());     //木箱类型
            waitPakin.setZpallet(param.getBarcode());   //托盘码
            waitPakin.setOrigin(orderDetl.getOrigin()); //木箱在托盘上的位置
            waitPakin.setIoStatus("N");     // 入出状态
            waitPakin.setWeight(orderDetl.getWeight());  //净重
            waitPakin.setVolume(orderDetl.getVolume());  //毛重
            waitPakin.setPrice(orderDetl.getPrice());   //长度
            waitPakin.setSpecs(String.valueOf(orderDetl.getSpecs()));   //接头
            waitPakin.setOrigin("1"); //木箱在托盘上的位置
            waitPakin.setIoStatus("Y");     // 入出状态
            waitPakin.setAnfme(orderDetl.getAnfme());  // 木箱中铜箔数量
            waitPakin.setWeight(orderDetl.getWeight());  // 木箱中铜箔净重
            waitPakin.setStatus("Y");    // 状态
            waitPakin.setAppeUser(userId);
            waitPakin.setAppeTime(now);
            waitPakin.setModiUser(userId);
            waitPakin.setModiTime(now);
            waitPakin.setRollUp(orderDetl.getRollUp());
            waitPakin.setZpallet(param.getBarcode());
            if (!waitPakinService.insert(waitPakin)) {
                throw new CoolException("保存入库通知档失败");
@@ -301,7 +319,7 @@
        LocTypeDto locTypeDto = new LocTypeDto();
        locTypeDto.setLocType1((short)1);
        StartupDto dto = commonService.getLocNo(1, 1, 145, matnr,null,null, locTypeDto);
        StartupDto dto = commonService.getLocNo(1, 1, 145, matnrSign,null,null, locTypeDto);
        int workNo = dto.getWorkNo();
        // 生成工作档
@@ -339,7 +357,6 @@
            wrkDetl.setIoTime(wrkMast.getIoTime());
            wrkDetl.setAppeTime(now);
            wrkDetl.setModiTime(now);
            wrkDetl.setRollUp(waitPakin.getRollUp());
            wrkDetl.setZpallet(param.getBarcode());
            if (!wrkDetlService.insert(wrkDetl)) {
                throw new CoolException("保存工作明细失败");
@@ -365,7 +382,58 @@
    @Override
    @Transactional
    public void trussComb2(PalletizingCompleteParam param, Long userId) {
    public void trussComb2Car(Integer staNo) {
        if (staNo!=212){
            throw new CoolException("只允许212呼叫托盘");
        }
        BasDevp basDevp = basDevpService.selectById(212);
        if (!basDevp.getAutoing().equals("Y")){
            throw new CoolException("212站点不是自动");
        } else if (basDevp.getLoading().equals("Y")){
            throw new CoolException("212站点有物");
        } else if (basDevp.getWrkNo()!=0){
            throw new CoolException("212站点有工作号");
        }
        WrkMast wrkMast1 = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("io_type", 212));
        if (!Cools.isEmpty(wrkMast1)){
            throw new CoolException("任务档案已存在!请等待...");
        }
        int workNo = commonService.getWorkNo(6);
        Date now = new Date();
        // 生成工作档
        WrkMast wrkMast = new WrkMast();
        wrkMast.setWrkNo(workNo);
        wrkMast.setIoTime(new Date());
        wrkMast.setWrkSts(61L); // 工作状态:61、等待空板
        wrkMast.setIoType(212); // 入出库状态:212.2楼212呼叫空板
        wrkMast.setIoPri(10D); // 优先级
        wrkMast.setStaNo(212);
        wrkMast.setFullPlt("N"); // 满板:Y
        wrkMast.setPicking("N"); // 拣料
        wrkMast.setExitMk("N"); // 退出
        wrkMast.setEmptyMk("Y"); // 空板
        wrkMast.setLinkMis("Y");
        wrkMast.setCtnType(0); // 容器类型
        // 操作人员数据
        wrkMast.setAppeTime(now);
        wrkMast.setModiTime(now);
        boolean res = wrkMastService.insert(wrkMast);
        if (!res) {
            throw new CoolException("保存工作档失败");
        }
    }
    @Override
    @Transactional
    public void PalletizingCompleteTwoFloorParam(PalletizingCompleteTwoFloorParam param) {
        Long userId = 7777L;//中控
        param.setPalletizingNo(212);
        WrkMast wrkMast1 = wrkMastService.selectOne(new EntityWrapper<WrkMast>()
                .eq("io_type", 1).eq("wrk_sts", 1).eq("source_sta_no",212));
        if (!Cools.isEmpty(wrkMast1)){
            throw new CoolException("存在一笔工作档案,请先入库!");
        }
        //判断param参数
        if (Cools.isEmpty(param.getBarcode())){
            throw new CoolException("参数:托盘码 barcode为空");
@@ -373,39 +441,65 @@
            throw new CoolException("参数:码垛位编号 palletizingNo为空");
        }else if (Cools.isEmpty(param.getBoxType())){
            throw new CoolException("参数:木箱类型 boxType为空");
        }else if (Cools.isEmpty(param.getMatLists()) || param.getMatLists().size()==0 || param.getMatLists().size()>2){
        }else if (Cools.isEmpty(param.getMatList()) || param.getMatList().size()==0){
            throw new CoolException("参数:物料明细 matLists为空");
        }
        ArrayList<String> positions = new ArrayList<>();   //木箱位置查重      (orgin)
        String matnrOne = "";//木箱相同位置 规格 matnr校验  1、左
        String matnrTwo = "";//木箱相同位置 规格 matnr校验  2、右
        ArrayList<String> boxNos = new ArrayList<>();   //木箱唯一编码查重  (batch)
        //判断matLists参数
        for (PalletizingCompleteParam.MatList matList:param.getMatLists()){
        for (PalletizingCompleteTwoFloorParam.MatList matList:param.getMatList()){
            if (Cools.isEmpty(matList.getMatnr())){
                throw new CoolException("参数:物料编码 matnr为空");
                throw new CoolException("参数:规格 matnr为空");
            }else if (Cools.isEmpty(matList.getPosition())){
                throw new CoolException("物料编码:"+matList.getMatnr()+"、参数:码垛位置 position为空");
            }else if (Cools.isEmpty(matList.getBoxNo())){
                throw new CoolException("物料编码:"+matList.getMatnr()+"、参数:木箱编号 boxNo为空");
            }else if (Cools.isEmpty(matList.getAnfme()) || matList.getAnfme().equals(0)){
                throw new CoolException("物料编码:"+matList.getMatnr()+"、参数:木箱中铜箔数量 anfme为空");
                throw new CoolException("规格:"+matList.getMatnr()+"、参数:码垛位置 position为空");
            }else if (Cools.isEmpty(matList.getBatch())){
                throw new CoolException("规格:"+matList.getMatnr()+"、参数:木箱编号 batch为空");
            }else if (Cools.isEmpty(matList.getModel())){
                throw new CoolException("规格:"+matList.getMatnr()+"、参数:卷号 model为空");
            }else if (Cools.isEmpty(matList.getBatch())){
                throw new CoolException("规格:"+matList.getMatnr()+"、参数:木箱编号 boxNo为空");
            }else if (Cools.isEmpty(matList.getWeight()) || matList.getWeight().equals(0D)){
                throw new CoolException("物料编码:"+matList.getMatnr()+"、参数:重量 weight为空");
                throw new CoolException("规格:"+matList.getMatnr()+"、参数:净重 weight为空");
            }else if (Cools.isEmpty(matList.getRoughWeight()) || matList.getRoughWeight().equals(0D)){
                throw new CoolException("规格:"+matList.getMatnr()+"、参数:毛重 roughWeight为空");
            }else if (Cools.isEmpty(matList.getRollExtent()) || matList.getRollExtent().equals(0D)){
                throw new CoolException("规格:"+matList.getMatnr()+"、参数:卷长度 rollExtent为空");
            }
            if (!positions.contains(matList.getPosition())){
                positions.add(matList.getPosition());
            if (matList.getPosition().equals("1")){//1、左  2、右
                if (!matnrOne.equals("")){
                    if (!matnrOne.equals(matList.getMatnr())){
                        throw new CoolException("木箱位置:"+matList.getPosition()+"存在不同规格卷信息");
                    }
                }else {
                    matnrOne=matList.getMatnr();
                }
            }else if (matList.getPosition().equals("2")){
                if (!matnrTwo.equals("")){
                    if (!matnrTwo.equals(matList.getMatnr())){
                        throw new CoolException("木箱位置:"+matList.getPosition()+"存在不同规格卷信息");
                    }
                }else {
                    matnrTwo=matList.getMatnr();
                }
            }else {
                throw new CoolException("参数:木箱编号 boxNo:"+matList.getBoxNo()+",木箱位置存在重复:"+matList.getPosition());
                throw new CoolException("参数:木箱编号 boxNo:"+matList.getBatch()+",木箱位置错误:"+matList.getPosition());
            }
            if (!boxNos.contains(matList.getBoxNo())){
                boxNos.add(matList.getBoxNo());
            if (!boxNos.contains(matList.getBatch())){
                boxNos.add(matList.getBatch());
            }else {
                throw new CoolException("参数:木箱编号 boxNo:"+matList.getBoxNo()+",木箱编码存在重复");
                throw new CoolException("参数:木箱编号 boxNo:"+matList.getBatch()+",木箱编码存在重复");
            }
            if (locDetlService.selectCount(new EntityWrapper<LocDetl>().eq("batch", matList.getBatch()))!=0
                    || wrkDetlService.selectCount(new EntityWrapper<WrkDetl>().eq("batch", matList.getBatch()))!=0
                    || waitPakinService.selectCount(new EntityWrapper<WaitPakin>().eq("batch", matList.getBatch()))!=0){
                throw new CoolException("木箱编号:"+matList.getBatch()+"已存在,请勿重复入库");
            }
        }
        if (locDetlService.selectCount(new EntityWrapper<LocDetl>().eq("zpallet", param.getBarcode()))!=0
                || wrkDetlService.selectCount(new EntityWrapper<WrkDetl>().eq("zpallet", param.getBarcode()))!=0
@@ -416,40 +510,52 @@
        String matnr = null;
        List<WaitPakin> waitPakins = new ArrayList<>();
        Date now = new Date();
        for (PalletizingCompleteParam.MatList matList:param.getMatLists()){
        for (PalletizingCompleteTwoFloorParam.MatList matList:param.getMatList()){
            Mat mat = matService.selectByMatnr(matList.getMatnr());
            if (Cools.isEmpty(mat)) {
                throw new CoolException(matList.getMatnr() + "商品档案不存在");
                mat = new Mat();
                mat.setMatnr(matList.getMatnr());
                mat.setMaktx(matList.getMatnr());
                mat.setTagId(tagService.getTop().getId());
                mat.setBrand(param.getBoxType());
                mat.setCreateBy(userId);
                mat.setCreateTime(now);
                mat.setUpdateBy(userId);
                mat.setUpdateTime(now);
                mat.setStatus(1);
                if (!matService.insert(mat)) {
                    throw new CoolException("规格添加失败,请联系管理员");
                }
            }
            matnr = matList.getMatnr();
            WaitPakin waitPakin = new WaitPakin();
            waitPakin.sync(mat);
            waitPakin.setModel(matList.getBatch());     //批次
            waitPakin.setSpecs(matList.getSpecs());     //规格
            waitPakin.setBatch(matList.getBoxNo());       //木箱编码
            waitPakin.setBatch(matList.getBatch());       //木箱编码  //批次  唯一值  箱号
            waitPakin.setModel(matList.getModel());       //卷号  唯一值
            waitPakin.setBrand(param.getBoxType());     //木箱类型
            waitPakin.setZpallet(param.getBarcode());   //托盘码
            waitPakin.setOrigin(matList.getPosition()); //木箱在托盘上的位置
            waitPakin.setWeight(matList.getWeight());  //净重
            waitPakin.setVolume(matList.getRoughWeight());  //毛重
            waitPakin.setPrice(matList.getRollExtent());   //长度
            waitPakin.setSpecs(String.valueOf(matList.getJoint()));   //接头
            waitPakin.setIoStatus("Y");     // 入出状态
            waitPakin.setAnfme(matList.getAnfme().doubleValue());  // 木箱中铜箔数量
            waitPakin.setAnfme(matList.getAnfme());  // 数量
            waitPakin.setStatus("Y");    // 状态
            waitPakin.setAppeUser(userId);
            waitPakin.setAppeTime(now);
            waitPakin.setModiUser(userId);
            waitPakin.setModiTime(now);
            waitPakin.setZpallet(param.getBarcode());
            if (!waitPakinService.insert(waitPakin)) {
                throw new CoolException("保存入库通知档失败");
            }
            waitPakins.add(waitPakin);
        }
        LocTypeDto locTypeDto = new LocTypeDto();
        locTypeDto.setLocType1((short)1);
        StartupDto dto = commonService.getLocNo(1, 1, 145, matnr,null,null, locTypeDto);
        StartupDto dto = commonService.getLocNo(1, 1, 212, matnr,null,null, locTypeDto);
        int workNo = dto.getWorkNo();
        // 生成工作档
@@ -470,7 +576,6 @@
        wrkMast.setEmptyMk("N"); // 空板
        wrkMast.setLinkMis("Y");
        wrkMast.setCtnType(0); // 容器类型
        wrkMast.setBarcode(param.getBarcode());
        // 操作人员数据
        wrkMast.setAppeTime(now);
        wrkMast.setModiTime(now);
@@ -487,7 +592,6 @@
            wrkDetl.setAppeTime(now);
            wrkDetl.setModiTime(now);
            wrkDetl.setZpallet(param.getBarcode());
            wrkDetl.setRollUp(waitPakin.getRollUp());
            if (!wrkDetlService.insert(wrkDetl)) {
                throw new CoolException("保存工作明细失败");
            }
@@ -1059,4 +1163,132 @@
            throw new CoolException(locDetl.getLocNo() + "库位不是在库状态");
        }
    }
    @Override
    @Transactional
    public void pakoutFhqr(Integer workNo, Integer check) {
         // 获取工作档
        WrkMast wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("wrk_no", workNo));
        if (wrkMast == null) {
            throw new CoolException("工作档不存在:" + workNo);
        }
        if (wrkMast.getWrkSts() != 20) {
            throw new CoolException("工作档当前状态异常:" + workNo + ",状态:" + wrkMast.getWrkSts());
        }
        if (check == 1) {
            // 复核确认,更新状态为15出库完成更新
            wrkMast.setWrkSts(14L);
            wrkMastService.updateById(wrkMast);
        }
    }
    @Override
    @Transactional
    public R pdckqr(PdckqrParam param) {
        WrkMast wrkMast = wrkMastService.selectById(param.getWorkNo());
        if (wrkMast == null) {
            throw new CoolException("工作档不存在:" + param.getWorkNo());
        }
        if (wrkMast.getIoType() != 107 || wrkMast.getWrkSts() != 2) {
            throw new CoolException(param.getWorkNo() + "工作档类型:" + wrkMast.getIoType() + "工作状态:" + wrkMast.getWrkSts() + ",不匹配");
        }
        List<WrkDetl> wrkDetls = wrkDetlService.selectByWrkNo(param.getWorkNo());
        List<PdckqrParam.Material> materials = param.getMaterials();
        boolean isFullyCancelled = compareAndCheckCancellation(wrkDetls, materials);
        if (isFullyCancelled) { // 盘点物料确成功,工作档转换 盘点出库->盘点再入库,下发回库命令
            // 保存工作主档历史档
            if (!wrkMastLogService.save(wrkMast.getWrkNo())) {
                throw new CoolException("保存工作主档历史档失败");
            }
            // 获取目标站
            Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
                    .eq("type_no", wrkMast.getIoType() - 50)
                    .eq("stn_no", wrkMast.getStaNo()) // 作业站点 = 拣料出库的目标站
                    .eq("crn_no", wrkMast.getCrnNo()); // 堆垛机号
            StaDesc staDesc = staDescService.selectOne(wrapper);
            if (Cools.isEmpty(staDesc)) {
                throw new CoolException("入库路径不存在");
            }
            Date now = new Date();
            // 堆垛机站点(目标站)
            Integer staNo = staDesc.getCrnStn();
            // 更新工作档数据状态
            wrkMast.setIoType(wrkMast.getIoType() - 50); // 入出库类型: 103->53,104->54,107->57
            wrkMast.setWrkSts(14L); // 工作状态: 14.已出库未确认
            wrkMast.setSourceStaNo(wrkMast.getStaNo()); // 源站
            wrkMast.setStaNo(staNo); // 目标站
            wrkMast.setLocNo(wrkMast.getSourceLocNo()); // 目标库位 = 出库时的源库位
            wrkMast.setSourceLocNo(""); // 源库位清空
            wrkMast.setModiTime(now);
            if (!wrkMastService.updateById(wrkMast)) {
                throw new CoolException("更新工作档数据状态失败");
            }
            // 修改库位状态 Q.拣料/盘点/并板再入库
            LocMast locMast = locMastService.selectById(wrkMast.getLocNo());
            locMast.setLocSts("Q");
            locMast.setModiTime(now);
            if (!locMastService.updateById(locMast)) {
                throw new CoolException("修改库位状态失败");
            }
            // 推送给gwcs执行命令
            openServiceImpl.pushStaNoToGwcs(wrkMast.getSourceStaNo(),wrkMast.getStaNo(),wrkMast.getWrkNo());
            return R.ok("盘点确认成功");
        } else { // 物料不一致
            // todo 不一致的处理处理方法待定
        }
        return R.error("盘点确认异常");
    }
        /**
         * 比较两个集合的类的属性,相同则抵消,最后判断两个集合是否完全抵消
         */
        public  boolean compareAndCheckCancellation(List<WrkDetl> list1, List<PdckqrParam.Material> list2) {
            if (list1.size() != list2.size()) {
                return false; // If lists are not of the same size, cancellation is not possible
            }
            List<PdckqrParam.Material> remainingList2 = new ArrayList<>(list2);
            // Compare and cancel out elements
            for (WrkDetl p1 : list1) {
                boolean cancelled = false;
                for (PdckqrParam.Material p2 : remainingList2) {
                    if (p1.getBatch().equals(p2.getBoxNo()) && p1.getModel().equals(p2.getRollNo())) { // 卷号和箱号相同
                        remainingList2.remove(p2);
                        cancelled = true;
                        break;
                    }
                }
                if (!cancelled) {
                    return false; // If any element in list1 cannot be cancelled, return false
                }
            }
            return remainingList2.isEmpty(); // Return true if all elements in list1 were cancelled out
        }
    @Override
    @Transactional
    public List<Map<String, Object>> boxTypeComb() {
        EntityWrapper<BasBoxType> wrapper = new EntityWrapper<>();
        List<Map<String, Object>> result = new ArrayList<>();
        List<BasBoxType> basBoxTypes = basBoxTypeService.selectList(wrapper.orderBy("id",true));
        for (BasBoxType basBoxType : basBoxTypes){
            Map<String, Object> map = new HashMap<>();
            map.put("boxType", basBoxType.getBoxType());
            map.put("boxSpecs", basBoxType.getBoxSpecs());
            result.add(map);
        }
        return result;
    }
}