自动化立体仓库 - WMS系统
zwl
15 小时以前 a1f7856f0f450883c7060444a4fc2b721720a051
src/main/java/com/zy/asrs/service/impl/OpenServiceImpl.java
@@ -19,6 +19,7 @@
import com.zy.asrs.utils.Utils;
import com.zy.common.constant.AgvConstant;
import com.zy.common.constant.ArmConstant;
import com.zy.common.entity.Parameter;
import com.zy.common.model.DetlDto;
import com.zy.common.model.LocDetlDto;
import com.zy.common.model.LocDto;
@@ -33,6 +34,8 @@
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;
import java.math.BigDecimal;
import java.text.SimpleDateFormat;
import java.util.*;
import java.util.stream.Collectors;
@@ -42,6 +45,15 @@
@Slf4j
@Service
public class OpenServiceImpl implements OpenService {
    private static final Map<Integer, BigDecimal> INBOUND_WEIGHT_FACTOR_BY_SOURCE_STA;
    private static final String DATE_TIME_PATTERN = "yyyy-MM-dd HH:mm:ss";
    static {
        Map<Integer, BigDecimal> factorMap = new HashMap<>();
        factorMap.put(112, new BigDecimal("0.98"));
        INBOUND_WEIGHT_FACTOR_BY_SOURCE_STA = Collections.unmodifiableMap(factorMap);
    }
    @Autowired
    private OrderService orderService;
@@ -89,12 +101,22 @@
    private String stationAddress;
    @Value("${erp.address.URL:}")
    private String erpUrl;
    @Value("${erp.switch.ErpReportOld}")
    private boolean erpReportOld;
    @Value("${erp.address.Inaddress:}")
    private String erpInAddress;
    @Value("${erp.address.OutErroraddress:}")
    private String erpOutErrorAddress;
    @Autowired
    private WaitPakinService waitPakinService;
    @Autowired
    private WaitPakinLogService waitPakinLogService;
    @Autowired
    private WrkMastService wrkMastService;
    @Autowired
    private WrkMastLogService wrkMastLogService;
    @Autowired
    private WrkDetlLogService wrkDetlLogService;
    @Autowired
    private WcsApiService wcsApiService;
    @Autowired
@@ -659,6 +681,117 @@
    @Transactional
    public List<StockVo> queryStock() {
        return locDetlService.queryStockTotal();
    }
    @Override
    public R reportPakinHistoryToErp(List<String> barcodes) {
        List<String> normalizedBarcodes = normalizeBarcodes(barcodes);
        if (normalizedBarcodes.isEmpty()) {
            return R.error("托盘码集合不能为空");
        }
        if (!isErpReportEnabled()) {
            return R.error("ERP reporting is disabled");
        }
        if (Cools.isEmpty(erpInAddress)) {
            return R.error("ERP入库上报地址未配置");
        }
        Map<String, WrkMastLog> latestInboundLogMap = loadLatestInboundHistoryLogMap(normalizedBarcodes);
        Map<Integer, List<WrkDetlLog>> wrkDetlLogMap = loadWrkDetlLogMap(latestInboundLogMap.values());
        Map<String, WaitPakinLog> waitPakinLogMap = loadWaitPakinLogMap(normalizedBarcodes);
        String requestUrl = buildErpInboundRequestUrl();
        List<Map<String, Object>> rows = new ArrayList<>();
        int successCount = 0;
        int failCount = 0;
        for (String barcode : normalizedBarcodes) {
            Map<String, Object> row = new LinkedHashMap<>();
            row.put("barcode", barcode);
            WrkMastLog wrkMastLog = latestInboundLogMap.get(barcode);
            if (wrkMastLog == null) {
                row.put("success", false);
                row.put("message", "未找到最新入库历史记录");
                rows.add(row);
                failCount++;
                continue;
            }
            WaitPakinLog waitPakinLog = waitPakinLogMap.get(barcode);
            List<WrkDetlLog> wrkDetlLogs = wrkDetlLogMap.getOrDefault(wrkMastLog.getWrkNo(), Collections.emptyList());
            ErpPakinReportParam param = buildInboundErpParam(barcode, wrkMastLog, wrkDetlLogs, waitPakinLog);
            if (Cools.isEmpty(param.getPalletId())) {
                row.put("success", false);
                row.put("message", "托盘码缺少上报字段[palletId]");
                rows.add(row);
                failCount++;
                continue;
            }
            if (Cools.isEmpty(param.getLocId())) {
                row.put("success", false);
                row.put("message", "托盘码缺少上报字段[locId]");
                rows.add(row);
                failCount++;
                continue;
            }
            String request = JSON.toJSONString(param);
            String response = "";
            boolean success = false;
            String errorMsg = null;
            try {
                response = new HttpHandler.Builder()
                        .setUri(erpUrl)
                        .setPath(erpInAddress)
                        .setJson(request)
                        .build()
                        .doPost();
                success = isErpCallSuccess(response);
                if (!success) {
                    errorMsg = extractErpCallError(response);
                }
            } catch (Exception e) {
                errorMsg = e.getMessage();
            } finally {
                try {
                    apiLogService.save(
                            "Inbound ERP Report",
                            requestUrl,
                            null,
                            "127.0.0.1",
                            request,
                            response,
                            success,
                            "barcode=" + barcode + ",workNo=" + wrkMastLog.getWrkNo()
                    );
                } catch (Exception logEx) {
                    log.error("save inbound erp api log failed", logEx);
                }
            }
            row.put("workNo", wrkMastLog.getWrkNo());
            Integer sourceStaNo = resolveInboundSourceStaNo(wrkMastLog);
            row.put("sourceStaNo", sourceStaNo);
            row.put("weightFactor", resolveInboundWeightFactor(sourceStaNo));
            row.put("erpWeight", param.getWeight());
            row.put("success", success);
            row.put("message", success ? "OK" : errorMsg);
            rows.add(row);
            if (success) {
                successCount++;
            } else {
                failCount++;
            }
        }
        Map<String, Object> result = new LinkedHashMap<>();
        result.put("total", normalizedBarcodes.size());
        result.put("successCount", successCount);
        result.put("failCount", failCount);
        result.put("rows", rows);
        return R.ok().add(result);
    }
    @Override
@@ -1337,6 +1470,7 @@
        waitPakin.setIoStatus("N");     // 入出状态
        waitPakin.setAnfme(param.getAnfme());  // 数量
        waitPakin.setFreqType(param.getFreqType());
        waitPakin.setStatus("Y");    // 状态
        waitPakin.setAppeUser(9995L);
        waitPakin.setAppeTime(now);
@@ -1366,6 +1500,10 @@
     */
    @Override
    public R outOrder(OutTaskParam param,int count) {
        return outOrder(param, count, 1);
    }
    private R outOrder(OutTaskParam param, int count, int teu) {
        LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_sts", "F").eq("barcode", param.getPalletId()));
        if (locMast == null) {
            throw new CoolException("没有找到托盘码=" + param.getPalletId() + "对应的库位");
@@ -1412,6 +1550,7 @@
        wrkMast.setEmptyMk("N"); // 空板
        wrkMast.setLinkMis("N");
        wrkMast.setPdcType("N");
        wrkMast.setContainerNo(param.getContainerNo());
        // 7.11:orderId 存 userNo,batchSeq 存批次标识,seq 存批次内顺序。
        wrkMast.setUserNo(param.getOrderId());//订单号
        wrkMast.setBatchSeq(param.getBatchSeq());//订单内批次标识
@@ -1441,6 +1580,7 @@
            wrkDetl.setAppeUser(9995L);
            wrkDetl.setModiTime(now);
            wrkDetl.setModiUser(9995L);
            wrkDetl.setTeu(teu);
            // 7.11:entryWmsCode、outDoorNo 复用明细备用字段。
            wrkDetl.setStandby1(param.getEntryWmsCode());
            wrkDetl.setStandby2(param.getOutDoorNo());
@@ -1474,12 +1614,14 @@
    public R outOrderBatch(List<OutTaskParam> params) {
        int n = params.size();
        Map<String, Integer> batchLineCounts = new HashMap<>();
        Map<String, Integer> batchTeuCounts = buildOutOrderBatchTeuCounts(params);
        for (OutTaskParam outTaskParam : params) {
            batchLineCounts.merge(buildOutOrderBatchKey(outTaskParam), 1, Integer::sum);
        }
        for (OutTaskParam outTaskParam : params) {
            int count = batchLineCounts.getOrDefault(buildOutOrderBatchKey(outTaskParam), n);
            R r = outOrder(outTaskParam, count);
            int teu = batchTeuCounts.getOrDefault(outTaskParam.getBatchSeq(), 1);
            R r = outOrder(outTaskParam, count, teu);
            if (!Objects.equals(r.get("code"), 200)) {
                throw new CoolException("出库建单失败");
            }
@@ -1573,6 +1715,18 @@
        return param.getOrderId() + "#" + param.getBatchSeq();
    }
    private Map<String, Integer> buildOutOrderBatchTeuCounts(List<OutTaskParam> params) {
        Map<String, Set<String>> batchOrderIds = new HashMap<>();
        for (OutTaskParam param : params) {
            batchOrderIds.computeIfAbsent(param.getBatchSeq(), k -> new LinkedHashSet<>()).add(param.getOrderId());
        }
        Map<String, Integer> batchTeuCounts = new HashMap<>();
        for (Map.Entry<String, Set<String>> entry : batchOrderIds.entrySet()) {
            batchTeuCounts.put(entry.getKey(), entry.getValue().size());
        }
        return batchTeuCounts;
    }
    private String resolveOutboundOrderId(String palletId) {
        List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>()
                .eq("io_type", 101)
@@ -1662,6 +1816,306 @@
        return response;
    }
    private boolean isErpReportEnabled() {
        if (!erpReportOld) {
            return false;
        }
        String erpReport = Parameter.get().getErpReport();
        return Cools.isEmpty(erpReport) || "true".equalsIgnoreCase(erpReport);
    }
    private List<String> normalizeBarcodes(List<String> barcodes) {
        if (barcodes == null || barcodes.isEmpty()) {
            return Collections.emptyList();
        }
        LinkedHashSet<String> normalized = new LinkedHashSet<>();
        for (String barcode : barcodes) {
            if (barcode == null) {
                continue;
            }
            String value = barcode.trim();
            if (!value.isEmpty()) {
                normalized.add(value);
            }
        }
        return new ArrayList<>(normalized);
    }
    private Map<String, WrkMastLog> loadLatestInboundHistoryLogMap(List<String> barcodes) {
        Map<String, WrkMastLog> latestInboundLogMap = new LinkedHashMap<>();
        if (barcodes == null || barcodes.isEmpty()) {
            return latestInboundLogMap;
        }
        List<WrkMastLog> wrkMastLogs = wrkMastLogService.selectList(new EntityWrapper<WrkMastLog>()
                .in("barcode", barcodes)
                .orderBy("barcode", true)
                .orderBy("io_time", false)
                .orderBy("wrk_no", false));
        if (Cools.isEmpty(wrkMastLogs)) {
            return latestInboundLogMap;
        }
        for (WrkMastLog wrkMastLog : wrkMastLogs) {
            if (wrkMastLog == null || Cools.isEmpty(wrkMastLog.getBarcode())) {
                continue;
            }
            if (!isInboundHistoryLog(wrkMastLog.getIoType())) {
                continue;
            }
            latestInboundLogMap.putIfAbsent(wrkMastLog.getBarcode(), wrkMastLog);
        }
        return latestInboundLogMap;
    }
    private boolean isInboundHistoryLog(Integer ioType) {
        if (ioType == null) {
            return false;
        }
        // 历史表里既有入库完成,也有库存调整;这里只取真正的入库类记录。
        return ioType < 19 || ioType == 53 || ioType == 54 || ioType == 57;
    }
    private Map<Integer, List<WrkDetlLog>> loadWrkDetlLogMap(Collection<WrkMastLog> wrkMastLogs) {
        Map<Integer, List<WrkDetlLog>> wrkDetlLogMap = new HashMap<>();
        if (wrkMastLogs == null || wrkMastLogs.isEmpty()) {
            return wrkDetlLogMap;
        }
        LinkedHashSet<Integer> wrkNos = new LinkedHashSet<>();
        for (WrkMastLog wrkMastLog : wrkMastLogs) {
            if (wrkMastLog != null && wrkMastLog.getWrkNo() != null) {
                wrkNos.add(wrkMastLog.getWrkNo());
            }
        }
        if (wrkNos.isEmpty()) {
            return wrkDetlLogMap;
        }
        List<WrkDetlLog> wrkDetlLogs = wrkDetlLogService.selectList(new EntityWrapper<WrkDetlLog>().in("wrk_no", wrkNos));
        if (Cools.isEmpty(wrkDetlLogs)) {
            return wrkDetlLogMap;
        }
        for (WrkDetlLog wrkDetlLog : wrkDetlLogs) {
            if (wrkDetlLog == null || wrkDetlLog.getWrkNo() == null) {
                continue;
            }
            wrkDetlLogMap.computeIfAbsent(wrkDetlLog.getWrkNo(), k -> new ArrayList<>()).add(wrkDetlLog);
        }
        return wrkDetlLogMap;
    }
    private Map<String, WaitPakinLog> loadWaitPakinLogMap(List<String> barcodes) {
        Map<String, WaitPakinLog> waitPakinLogMap = new LinkedHashMap<>();
        if (barcodes == null || barcodes.isEmpty()) {
            return waitPakinLogMap;
        }
        List<WaitPakinLog> waitPakinLogs = waitPakinLogService.selectList(new EntityWrapper<WaitPakinLog>()
                .in("zpallet", barcodes)
                .orderBy("zpallet", true)
                .orderBy("appe_time", false)
                .orderBy("modi_time", false));
        if (Cools.isEmpty(waitPakinLogs)) {
            return waitPakinLogMap;
        }
        for (WaitPakinLog waitPakinLog : waitPakinLogs) {
            if (waitPakinLog == null || Cools.isEmpty(waitPakinLog.getZpallet())) {
                continue;
            }
            waitPakinLogMap.putIfAbsent(waitPakinLog.getZpallet(), waitPakinLog);
        }
        return waitPakinLogMap;
    }
    private ErpPakinReportParam buildInboundErpParam(String barcode,
                                                     WrkMastLog wrkMastLog,
                                                     List<WrkDetlLog> wrkDetlLogs,
                                                     WaitPakinLog waitPakinLog) {
        ErpPakinReportParam param = new ErpPakinReportParam();
        param.setPalletId(resolvePalletId(barcode, wrkMastLog, wrkDetlLogs, waitPakinLog));
        param.setAnfme(resolveInboundAnfme(wrkDetlLogs, waitPakinLog));
        param.setLocId(transformInboundLocId(resolveInboundLocNo(wrkMastLog, waitPakinLog)));
        param.setWeight(resolveInboundWeight(wrkMastLog, waitPakinLog));
        param.setCreateTime(formatDate(resolveInboundCreateTime(wrkMastLog)));
        param.setBizNo(resolveInboundBizNo(wrkDetlLogs, waitPakinLog));
        param.setStartTime(formatDate(resolveInboundStartTime(wrkMastLog, waitPakinLog)));
        return param;
    }
    private String resolvePalletId(String barcode,
                                   WrkMastLog wrkMastLog,
                                   List<WrkDetlLog> wrkDetlLogs,
                                   WaitPakinLog waitPakinLog) {
        if (wrkMastLog != null && !Cools.isEmpty(wrkMastLog.getBarcode())) {
            return wrkMastLog.getBarcode();
        }
        if (wrkDetlLogs != null) {
            for (WrkDetlLog wrkDetlLog : wrkDetlLogs) {
                if (wrkDetlLog != null && !Cools.isEmpty(wrkDetlLog.getZpallet())) {
                    return wrkDetlLog.getZpallet();
                }
            }
        }
        if (waitPakinLog != null && !Cools.isEmpty(waitPakinLog.getZpallet())) {
            return waitPakinLog.getZpallet();
        }
        return barcode;
    }
    private Double resolveInboundAnfme(List<WrkDetlLog> wrkDetlLogs, WaitPakinLog waitPakinLog) {
        double total = 0D;
        boolean hasDetail = false;
        if (wrkDetlLogs != null) {
            for (WrkDetlLog wrkDetlLog : wrkDetlLogs) {
                if (wrkDetlLog == null || wrkDetlLog.getAnfme() == null) {
                    continue;
                }
                total += wrkDetlLog.getAnfme();
                hasDetail = true;
            }
        }
        if (hasDetail) {
            return total;
        }
        if (waitPakinLog != null && waitPakinLog.getAnfme() != null) {
            return waitPakinLog.getAnfme();
        }
        return total;
    }
    private BigDecimal resolveInboundWeight(WrkMastLog wrkMastLog, WaitPakinLog waitPakinLog) {
        BigDecimal baseWeight = BigDecimal.ZERO;
        if (wrkMastLog != null && wrkMastLog.getScWeight() != null) {
            baseWeight = BigDecimal.valueOf(wrkMastLog.getScWeight());
        } else if (waitPakinLog != null && waitPakinLog.getWeight() != null) {
            baseWeight = BigDecimal.valueOf(waitPakinLog.getWeight());
        }
        Integer sourceStaNo = resolveInboundSourceStaNo(wrkMastLog);
        return baseWeight.multiply(resolveInboundWeightFactor(sourceStaNo));
    }
    private Integer resolveInboundSourceStaNo(WrkMastLog wrkMastLog) {
        if (wrkMastLog == null) {
            return null;
        }
        if (wrkMastLog.getSourceStaNo() != null) {
            return wrkMastLog.getSourceStaNo();
        }
        return wrkMastLog.getStaNo();
    }
    private BigDecimal resolveInboundWeightFactor(Integer sourceStaNo) {
        if (sourceStaNo == null) {
            return BigDecimal.ONE;
        }
        BigDecimal factor = INBOUND_WEIGHT_FACTOR_BY_SOURCE_STA.get(sourceStaNo);
        return factor == null ? BigDecimal.ONE : factor;
    }
    private String resolveInboundLocNo(WrkMastLog wrkMastLog, WaitPakinLog waitPakinLog) {
        if (wrkMastLog != null && !Cools.isEmpty(wrkMastLog.getLocNo())) {
            return wrkMastLog.getLocNo();
        }
        if (waitPakinLog != null && !Cools.isEmpty(waitPakinLog.getLocNo())) {
            return waitPakinLog.getLocNo();
        }
        return null;
    }
    private Date resolveInboundCreateTime(WrkMastLog wrkMastLog) {
        if (wrkMastLog == null) {
            return new Date();
        }
        if (wrkMastLog.getCrnEndTime() != null) {
            return wrkMastLog.getCrnEndTime();
        }
        if (wrkMastLog.getModiTime() != null) {
            return wrkMastLog.getModiTime();
        }
        if (wrkMastLog.getIoTime() != null) {
            return wrkMastLog.getIoTime();
        }
        return new Date();
    }
    private Date resolveInboundStartTime(WrkMastLog wrkMastLog, WaitPakinLog waitPakinLog) {
        if (waitPakinLog != null && waitPakinLog.getAppeTime() != null) {
            return waitPakinLog.getAppeTime();
        }
        if (wrkMastLog == null) {
            return new Date();
        }
        if (wrkMastLog.getAppeTime() != null) {
            return wrkMastLog.getAppeTime();
        }
        if (wrkMastLog.getIoTime() != null) {
            return wrkMastLog.getIoTime();
        }
        if (wrkMastLog.getModiTime() != null) {
            return wrkMastLog.getModiTime();
        }
        return new Date();
    }
    private String resolveInboundBizNo(List<WrkDetlLog> wrkDetlLogs, WaitPakinLog waitPakinLog) {
        if (wrkDetlLogs != null) {
            for (WrkDetlLog wrkDetlLog : wrkDetlLogs) {
                if (wrkDetlLog != null && !Cools.isEmpty(wrkDetlLog.getThreeCode())) {
                    return wrkDetlLog.getThreeCode();
                }
            }
        }
        if (waitPakinLog != null && !Cools.isEmpty(waitPakinLog.getThreeCode())) {
            return waitPakinLog.getThreeCode();
        }
        return null;
    }
    private String transformInboundLocId(String locId) {
        if (Cools.isEmpty(locId)) {
            return null;
        }
        String trimmed = locId.trim();
        if (trimmed.length() < 7) {
            return trimmed;
        }
        String row = trimmed.substring(0, 2);
        String col = trimmed.substring(2, 5);
        String lev = trimmed.substring(5, 7);
        try {
            int rowNo = Integer.parseInt(row);
            if (rowNo >= 37) {
                row = "C" + row;
            } else if (rowNo >= 13) {
                row = "B" + row;
            } else {
                row = "A" + row;
            }
        } catch (Exception ignore) {
            return trimmed;
        }
        return row + "-" + col + "-" + lev;
    }
    private String formatDate(Date date) {
        if (date == null) {
            return null;
        }
        return new SimpleDateFormat(DATE_TIME_PATTERN).format(date);
    }
    private String buildErpInboundRequestUrl() {
        if (Cools.isEmpty(erpUrl)) {
            return erpInAddress;
        }
        if (erpInAddress == null) {
            return erpUrl;
        }
        if (erpUrl.endsWith("/") && erpInAddress.startsWith("/")) {
            return erpUrl + erpInAddress.substring(1);
        }
        if (!erpUrl.endsWith("/") && !erpInAddress.startsWith("/")) {
            return erpUrl + "/" + erpInAddress;
        }
        return erpUrl + erpInAddress;
    }
    private String buildErpOutErrorRequestUrl() {
        if (Cools.isEmpty(erpUrl)) {
            return erpOutErrorAddress;