自动化立体仓库 - WMS系统
#
lty
18 小时以前 a1db2ea6ccdafdffdf2ed4e52844179e72dc77a5
src/main/java/com/zy/asrs/service/impl/WorkServiceImpl.java
@@ -1,5 +1,7 @@
package com.zy.asrs.service.impl;
import com.alibaba.fastjson.JSON;
import com.alibaba.fastjson.JSONObject;
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.baomidou.mybatisplus.mapper.Wrapper;
import com.core.common.BaseRes;
@@ -8,10 +10,9 @@
import com.core.common.SnowflakeIdWorker;
import com.core.exception.CoolException;
import com.zy.asrs.entity.*;
import com.zy.asrs.entity.param.EmptyPlateOutParam;
import com.zy.asrs.entity.param.FullStoreParam;
import com.zy.asrs.entity.param.LocDetlAdjustParam;
import com.zy.asrs.entity.param.StockOutParam;
import com.zy.asrs.entity.param.*;
import com.zy.asrs.entity.result.FindLocNoAttributeVo;
import com.zy.asrs.entity.result.WrkCancel;
import com.zy.asrs.service.*;
import com.zy.asrs.utils.Utils;
import com.zy.common.model.*;
@@ -19,14 +20,19 @@
import com.zy.common.model.enums.WorkNoType;
import com.zy.common.properties.SlaveProperties;
import com.zy.common.service.CommonService;
import com.zy.common.utils.HttpHandler;
import com.zy.common.web.WcsController;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.beans.factory.annotation.Value;
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;
import java.text.DateFormat;
import java.text.SimpleDateFormat;
import java.util.*;
import java.util.concurrent.TimeUnit;
import java.util.concurrent.atomic.AtomicReference;
import java.util.stream.Collectors;
/**
@@ -77,6 +83,14 @@
    private SlaveProperties slaveProperties;
    @Autowired
    private WaitPakinService waitPakinService;
    @Autowired
    private ApiLogService apiLogService;
    @Value("${wcs-slave.cancel}")
    private String cancel;
    @Value("${wcs-slave.url}")
    private String url;
    @Value("${wcs-slave.warehouse}")
    private String warehouse;
    @Override
    @Transactional
@@ -91,7 +105,11 @@
        // 检索库位
        LocTypeDto locTypeDto = new LocTypeDto(sourceStaNo);
        List<String> matnrs = param.getList().stream().map(FullStoreParam.MatCodeStore::getMatnr).distinct().collect(Collectors.toList());
        StartupDto dto = commonService.getLocNo(DEFAULT_ROW_NO_TYPE, 1, param.getDevpNo(), matnrs, locTypeDto, 0);
//        List<String> batchs = param.getList().stream().map(FullStoreParam.MatCodeStore::getBatch).distinct().collect(Collectors.toList());
        StartupDto dto = commonService.getLocNo(1, param.getDevpNo(), matnrs.get(0), null, null,locTypeDto);
        if (Cools.isEmpty(dto)){
            throw new CoolException("查询库位失败!!==》startupFullPutStore ==》 commonService.getLocNo");
        }
        // 生成工作号
        int workNo = dto.getWorkNo();
        // 生成工作档
@@ -174,12 +192,84 @@
            throw new CoolException("库存不存在");
        }
    }
    private boolean isInNormalRule(LocMast lm) {
        List<LocGroupOrder> locGroupAscOrder = slaveProperties.getLocGroupAscOrder();
        if (locGroupAscOrder == null || locGroupAscOrder.isEmpty()) {
            return false;
        }
        Integer row = lm.getRow1();
        if (row == null) return false;
        return locGroupAscOrder.stream()
                .anyMatch(group ->
                        group.getRowList() != null &&
                                group.getRowList().contains(row)
                );
    }
    /**
     * 检查正常库位前方是否堵塞(深库位规则:前方排是否有货或入库任务)
     *
     * 只对属于出库分组规则内的库位进行检查
     * 如果库位不在分组规则内,则视为不需要严格检查(返回 false,不触发补齐)
     *
     * @param normalMasts 需要检查的正常库位列表(已通过 isInNormalRule 过滤)
     * @return true = 前方有堵塞(需要补齐),false = 前方清空或无需检查
     */
    private boolean checkDeepLocationBlocked(List<LocMast> normalMasts) {
        if (normalMasts == null || normalMasts.isEmpty()) {
            return false;
        }
        // 获取出库分组配置(用于确认规则范围)
        List<LocGroupOrder> locGroupAscOrder = slaveProperties.getLocGroupAscOrder();
        if (locGroupAscOrder == null || locGroupAscOrder.isEmpty()) {
            return false; // 无配置时默认不检查
        }
        // 遍历每个正常库位
        for (LocMast lm : normalMasts) {
            Integer currentRow = lm.getRow1();
            Integer bay1 = lm.getBay1();
            Integer lev1 = lm.getLev1();
            if (currentRow == null || bay1 == null || lev1 == null) {
                continue;
            }
            // 深库位检查方向:假设 row 越大越深(前方是更大 row 的位置)
            // 你可以根据实际出库方向调整循环条件(例如从小 row 到大 row 或反之)
            for (int row = currentRow + 1; row <= 5; row++) { // 假设深库位范围到 5 排,可调整
                LocMast front = getLocMastByRow(row, bay1, lev1);
                if (front == null) {
                    continue;
                }
                // 有货(F状态) → 堵塞
                if ("F".equals(front.getLocSts())) {
                    return true;
                }
                // 有入库任务 → 堵塞
                WrkMast frontTask = wrkMastService.selectOne(
                        new EntityWrapper<WrkMast>()
                                .eq("source_loc_no", front.getLocNo())
                                .eq("io_type", 100) // 假设 100 为入库类型,可调整
                );
                if (frontTask != null) {
                    return true;
                }
            }
        }
        // 所有正常库位前方都清空(或无前方)
        return false;
    }
    @Override
    @Transactional
    public void stockOut(BasDevp staNo, List<LocDetlDto> locDetlDtos, IoWorkType ioWorkType, Long userId) {
        Date now = new Date();
        // 合并同类项
        // 保留:合并同类项(同一库位合并明细)
        Set<String> locNos = new HashSet<>();
        List<OutLocDto> dtos = new ArrayList<>();
        for (LocDetlDto locDetlDto : locDetlDtos) {
@@ -196,82 +286,316 @@
                dtos.add(new OutLocDto(locNo, locDetlDto));
            }
        }
        Integer ioType = null;
        // 生成工作档
        for (OutLocDto dto : dtos) {
            // 判断入出库类型:101.全板出库 or 103.拣料出库
            if (ioWorkType == null) {
                ioType = dto.isAll() ? 101 : 103;
            } else if (ioWorkType.equals(IoWorkType.CHECK_OUT)) {
                ioType = 107;
            }
            assert ioType != null;
            // 获取库位
            LocMast locMast = locMastService.selectById(dto.getLocNo());
        // 使用出库专用分组配置
        List<LocGroupOrder> locGroupAscOrder = slaveProperties.getLocGroupAscOrder();
        // 确定正常出库类型(和原来保持类似)
        int ioTypeNormal = 101; // 默认整托出库
        if (ioWorkType != null && ioWorkType.equals(IoWorkType.CHECK_OUT)) {
            ioTypeNormal = 107;
        } else if (!dtos.isEmpty() && !dtos.get(0).isAll()) {
            ioTypeNormal = 103; // 部分出库
        }
        // 1. 查询所有选中的库位主信息
        List<LocMast> allSelectedMasts = locMastService.selectList(
                new EntityWrapper<LocMast>().in("loc_no", locNos)
        );
        if (allSelectedMasts.size() != locNos.size()) {
            throw new CoolException("部分选中库位不存在或数据异常");
        }
        // 2. 区分正常库位(需要严格深库位检查)与补充库位
        List<LocMast> normalMasts = new ArrayList<>();
        List<LocMast> supplementMasts = new ArrayList<>();
        // 假设我们有某种“分组规则”(如按列层或排范围),这里简化用一个示例判断
        // 你可以替换成实际的规则(如 getLocGroupOrderOut() 或其他)
        for (LocMast lm : allSelectedMasts) {
            boolean isNormal = isInNormalRule(lm); // ← 你需要实现这个判断方法
            if (isNormal) {
                normalMasts.add(lm);
            } else {
                supplementMasts.add(lm);
            }
        }
        // 3. 对正常库位进行深库位前方检查(类似之前的连续段 + 清空)
        AtomicReference<Boolean> isLeftSideSupplement = new AtomicReference<>(false);
        if (!normalMasts.isEmpty()) {
            // 这里模拟深库位前方检查(你可以替换成你实际的检查方法)
            boolean hasBlockage = checkDeepLocationBlocked(normalMasts);
            if (hasBlockage) {
                // 前方堵塞 → 自动补充最少一侧
                supplementBothSidesBlocked(normalMasts, locGroupAscOrder, supplementMasts, isLeftSideSupplement);
            }
        }
        // 4. 合并所有要出库的库位
        List<LocMast> allMasts = new ArrayList<>();
        allMasts.addAll(normalMasts);
        allMasts.addAll(supplementMasts);
        if (allMasts.isEmpty()) {
            throw new CoolException("没有有效的出库库位");
        }
        // 5. 统一按排号(row)倒序排序(高排先出)
        List<LocMast> sortedAll = allMasts.stream()
                .sorted(Comparator.comparing(LocMast::getRow1, Comparator.reverseOrder()))
                .collect(Collectors.toList());
        // 6. 生成任务(从后往前遍历)
        double basePriority = 100.0;
        for (int index = sortedAll.size() - 1; index >= 0; index--) {
            LocMast locMast = sortedAll.get(index);
            String locNo = locMast.getLocNo();
            boolean isSupplement = supplementMasts.contains(locMast);
            int ioType = isSupplement ? 11 : ioTypeNormal;
            // 优先级计算
            double priority;
            if (isSupplement) {
                if (Boolean.TRUE.equals(isLeftSideSupplement.get())) {
                    // 左侧补充 → 晚出
                    priority = basePriority - index * 1.0;
                } else {
                    // 右侧补充 → 早出
                    priority = basePriority + index * 1.0;
                }
            } else {
                priority = basePriority - index * 1.0;
            }
            OutLocDto dto;
            Integer outSta = staNo.getDevNo();
            //2号堆垛机全板出库站指定为204站,拣料站指定为202
            if(locMast.getCrnNo()==2){
                outSta = ioType == 101 ? 204 : 202;
            StaDesc staDesc = null;
            if(ioType != 11){
                staDesc = staDescService.queryCrnStn(ioType, locMast.getCrnNo(), outSta);
            }
            // 获取路径
            StaDesc staDesc = staDescService.queryCrnStn(ioType, locMast.getCrnNo(), outSta);
            // 生成工作号
            int workNo = commonService.getWorkNo(WorkNoType.getWorkNoType(ioType));
            // 生成工作档
            LocMast locMastNew = null;
            WrkMast wrkMast = new WrkMast();
            wrkMast.setWrkNo(workNo);
            wrkMast.setIoTime(now);
            wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID
            wrkMast.setIoType(ioType); // 入出库状态
            wrkMast.setIoPri(13D); // 优先级:13
            wrkMast.setCrnNo(locMast.getCrnNo());
            wrkMast.setSourceStaNo(staDesc.getCrnStn()); // 源站
            wrkMast.setStaNo(staDesc.getStnNo()); // 目标站
            wrkMast.setSourceLocNo(dto.getLocNo()); // 源库位
            wrkMast.setFullPlt("Y"); // 满板:Y
            wrkMast.setPicking("N"); // 拣料
            wrkMast.setExitMk("N"); // 退出
            wrkMast.setEmptyMk("N"); // 空板
            wrkMast.setLinkMis("N");
            wrkMast.setBarcode(locMast.getBarcode());
            wrkMast.setAppeUser(userId); // 操作人员数据
            wrkMast.setAppeTime(now);
            wrkMast.setModiUser(userId);
            wrkMast.setModiTime(now);
            if (!wrkMastService.insert(wrkMast)) {
                throw new CoolException("保存工作档失败,出库库位号:"+dto.getLocNo());
            }
            // 生成工作档明细
            for (LocDetlDto detlDto : dto.getLocDetlDtos()) {
                if (detlDto.getCount()==null || detlDto.getCount() <= 0.0D) {continue;}
                WrkDetl wrkDetl = new WrkDetl();
                wrkDetl.sync(detlDto.getLocDetl());
                wrkDetl.setOrderNo(""); // 手动出库不需要带出库存中的单据编号
                wrkDetl.setWrkNo(workNo);
                wrkDetl.setIoTime(now);
                Double anfme = ioType==101?detlDto.getLocDetl().getAnfme():detlDto.getCount();
                wrkDetl.setAnfme(anfme); // 数量
                wrkDetl.setAppeTime(now);
                wrkDetl.setAppeUser(userId);
                wrkDetl.setModiTime(now);
                wrkDetl.setModiUser(userId);
                if (!wrkDetlService.insert(wrkDetl)) {
                    throw new CoolException("保存工作档明细失败");
            String locSts;
            int workNo = commonService.getWorkNo(WorkNoType.getWorkNoType(ioType));
            String pick = (ioType == 101) ? "N" : "Y";
            if((ioType == 101 || ioType == 103 || ioType == 107) && staDesc != null) {
                // 找到对应的 OutLocDto
                dto = dtos.stream()
                        .filter(d -> d.getLocNo().equals(locNo))
                        .findFirst()
                        .orElseThrow(() -> new CoolException("找不到对应的出库明细:" + locNo));
                // 生成工作档
                wrkMast.setWrkNo(workNo);
                wrkMast.setIoTime(now);
                wrkMast.setWrkSts(0L);
                wrkMast.setIoType(ioType);
                wrkMast.setIoPri(priority);
                wrkMast.setCrnNo(locMast.getCrnNo());
                wrkMast.setSourceStaNo(staDesc.getCrnStn());
                wrkMast.setStaNo(staDesc.getStnNo());
                wrkMast.setSourceLocNo(locNo);
                wrkMast.setFullPlt("Y");
                wrkMast.setPicking(pick);
                wrkMast.setExitMk("N");
                wrkMast.setEmptyMk("N");
                wrkMast.setLinkMis("N");
                wrkMast.setBarcode(locMast.getBarcode());
                wrkMast.setAppeUser(userId);
                wrkMast.setAppeTime(now);
                wrkMast.setModiUser(userId);
                wrkMast.setModiTime(now);
                locSts = ioType != 101? "R" : "P";
                // 生成工作档明细(保留原逻辑)
                for (LocDetlDto detlDto : dto.getLocDetlDtos()) {
                    if (detlDto.getCount() == null || detlDto.getCount() <= 0.0D) {
                        continue;
                    }
                    WrkDetl wrkDetl = new WrkDetl();
                    wrkDetl.sync(detlDto.getLocDetl());
                    wrkDetl.setOrderNo("");
                    wrkDetl.setWrkNo(workNo);
                    wrkDetl.setIoTime(now);
                    Double anfme = ioType == 101 ? detlDto.getLocDetl().getAnfme() : detlDto.getCount();
                    wrkDetl.setAnfme(anfme);
                    wrkDetl.setAppeTime(now);
                    wrkDetl.setAppeUser(userId);
                    wrkDetl.setModiTime(now);
                    wrkDetl.setModiUser(userId);
                    if (!wrkDetlService.insert(wrkDetl)) {
                        throw new CoolException("保存工作档明细失败");
                    }
                }
            }else{
                List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no",locNo));
                FindLocNoAttributeVo findLocNoAttributeVo = new FindLocNoAttributeVo();
                findLocNoAttributeVo.setMatnr(locDetls.get(0).getMatnr());
                findLocNoAttributeVo.setBatch(locDetls.get(0).getBatch());
                LocTypeDto locTypeDto = new LocTypeDto();
                locTypeDto.setLocType1(locMast.getLocType1());
                locMastNew = commonService.searchMaxPallet(findLocNoAttributeVo,locTypeDto);
                // 生成工作档
                wrkMast.setWrkNo(workNo);
                wrkMast.setIoTime(now);
                wrkMast.setWrkSts(0L);
                wrkMast.setIoType(ioType);
                wrkMast.setIoPri(priority);
                wrkMast.setCrnNo(locMast.getCrnNo());
                wrkMast.setSourceStaNo(null);
                wrkMast.setStaNo(null);
                wrkMast.setSourceLocNo(locNo);
                wrkMast.setLocNo(locMastNew.getLocNo());
                wrkMast.setFullPlt("Y");
                wrkMast.setPicking(pick);
                wrkMast.setExitMk("N");
                wrkMast.setEmptyMk("N");
                wrkMast.setLinkMis("N");
                wrkMast.setBarcode(locMast.getBarcode());
                wrkMast.setAppeUser(userId);
                wrkMast.setAppeTime(now);
                wrkMast.setModiUser(userId);
                wrkMast.setModiTime(now);
                locSts = "R";
                // 生成工作档明细(保留原逻辑)
                if(locDetls != null && locDetls.size() > 0) {
                    for (LocDetl locDetl : locDetls) {
                        WrkDetl wrkDetl = new WrkDetl();
                        wrkDetl.sync(locDetl);
                        wrkDetl.setWrkNo(workNo);
                        wrkDetl.setIoTime(now);
                        wrkDetl.setAppeTime(now);
                        wrkDetl.setAppeUser(userId);
                        wrkDetl.setModiTime(now);
                        wrkDetl.setModiUser(userId);
                        if (!wrkDetlService.insert(wrkDetl)) {
                            throw new CoolException("保存工作档明细失败");
                        }
                    }
                }
            }
            // 修改库位状态:   F.在库 ====>>> R.出库预约/P.拣料/盘点/并板出库中
            locMast = locMastService.selectById(dto.getLocNo());
            if (locMast.getLocSts().equals("F")) {
                locMast.setLocSts(ioType==101?"R":"P");
            if (!wrkMastService.insert(wrkMast)) {
                throw new CoolException("保存工作档失败,库位:" + locNo);
            }
            if(locMastNew != null){
                if ("O".equals(locMastNew.getLocSts())) {
                    locMastNew.setLocSts("S");
                    locMastNew.setModiUser(userId);
                    locMastNew.setModiTime(now);
                    if (!locMastService.updateById(locMastNew)) {
                        throw new CoolException("更新库位状态失败,库位:" + locNo);
                    }
                } else {
                    throw new CoolException("库位状态异常,非空板状态:" + locNo);
                }
            }
            // 更新库位状态
            locMast = locMastService.selectById(locNo);
            if ("F".equals(locMast.getLocSts())) {
                locMast.setLocSts(locSts);
                locMast.setModiUser(userId);
                locMast.setModiTime(now);
                if (!locMastService.updateById(locMast)) {
                    throw new CoolException("预约库位状态失败,库位号:"+dto.getLocNo());
                    throw new CoolException("预约库位状态失败,库位号:" + locNo);
                }
            } else {
                throw new CoolException(dto.getLocNo() + "库位不是在库状态");
                throw new CoolException(locNo + " 库位不是在库状态");
            }
        }
    }
    private void supplementBothSidesBlocked(
            List<LocMast> normalMasts,
            List<LocMast> supplementMasts,
            AtomicReference<Boolean> isLeftSideSupplement) {
        if (normalMasts.isEmpty()) {
            isLeftSideSupplement.set(true); // 默认左侧
            return;
        }
        // 假设所有 normalMasts 在同一 bay/lev(多组情况可循环处理)
        LocMast rep = normalMasts.get(0);
        Integer bay1 = rep.getBay1();
        Integer lev1 = rep.getLev1();
        if (bay1 == null || lev1 == null) {
            throw new CoolException("库位 bay1 或 lev1 为空,无法补齐前方");
        }
        // 找出选中段的最小/最大排号
        int minRow = normalMasts.stream()
                .mapToInt(LocMast::getRow1)
                .min()
                .orElseThrow(() -> new CoolException("正常库位列表为空,无法获取最小排号"));
        int maxRow = normalMasts.stream()
                .mapToInt(LocMast::getRow1)
                .max()
                .orElseThrow(() -> new CoolException("正常库位列表为空,无法获取最大排号"));
        // 假设深库位范围:1~5 排(可根据实际调整)
        final int MIN_ROW = 1;
        final int MAX_ROW = 5;
        // ---------------- 计算左侧(小排号方向,较浅位置)需要补多少 ----------------
        int leftCount = 0;
        List<LocMast> leftToAdd = new ArrayList<>();
        for (int r = minRow - 1; r >= MIN_ROW; r--) {
            LocMast loc = getLocMastByRow(r, bay1, lev1);
            if (loc == null) continue;
            // 只补空板(D状态)
            if ("D".equals(loc.getLocSts())) {
                leftCount++;
                leftToAdd.add(loc);
            }
            // 可选:遇到其他阻塞状态可停止(视业务需求)
            // else if ("F".equals(loc.getLocSts()) || "其他阻塞".equals(...)) break;
        }
        // ---------------- 计算右侧(大排号方向,更深位置)需要补多少 ----------------
        int rightCount = 0;
        List<LocMast> rightToAdd = new ArrayList<>();
        for (int r = maxRow + 1; r <= MAX_ROW; r++) {
            LocMast loc = getLocMastByRow(r, bay1, lev1);
            if (loc == null) continue;
            if ("D".equals(loc.getLocSts())) {
                rightCount++;
                rightToAdd.add(loc);
            }
            // else if (阻塞状态) break;
        }
        // ---------------- 选择补哪一边 ----------------
        List<LocMast> chosen;
        boolean chooseLeft;
        if (leftCount == 0 && rightCount == 0) {
            // 两侧都没空板可补 → 无法打通
            throw new CoolException("前方两侧均无空板可补充,无法打通出库路径");
        }
        if (leftCount <= rightCount) {
            // 左侧补更少(或相等默认左侧)
            chosen = leftToAdd;
            chooseLeft = true;
            log.info("选择补充左侧(小排方向),共 {} 个空板库位", leftCount);
        } else {
            chosen = rightToAdd;
            chooseLeft = false;
            log.info("选择补充右侧(大排方向),共 {} 个空板库位", rightCount);
        }
        // 设置标记(用于后续优先级调整)
        isLeftSideSupplement.set(chooseLeft);
        // 加入补充列表(去重)
        for (LocMast supp : chosen) {
            if (!supplementMasts.contains(supp) && !normalMasts.contains(supp)) {
                supplementMasts.add(supp);
            }
        }
    }
@@ -340,7 +664,7 @@
                throw new CoolException("保存工作档明细失败");
            }
            // 修改订单明细
            if (!orderDetlService.increase(orderDetl.getOrderId(), orderDetl.getMatnr(), orderDetl.getBatch(), locDto.getAnfme())) {
            if (!orderDetlService.increaseWorkQty(orderDetl.getOrderId(), orderDetl.getMatnr(), orderDetl.getBatch(), locDto.getAnfme())) {
                throw new CoolException("修改订单明细数量失败");
            }
            orderService.updateSettle(orderDetl.getOrderId(), 2L, userId);
@@ -366,7 +690,7 @@
        BasDevp sourceStaNo = basDevpService.checkSiteStatus(devpNo, true);
        // 检索库位
        LocTypeDto locTypeDto = new LocTypeDto(sourceStaNo);
        StartupDto dto = commonService.getLocNo(DEFAULT_ROW_NO_TYPE, 10, devpNo, null, locTypeDto, 0);
        StartupDto dto = commonService.getLocNo( 10, devpNo, null,null,null, locTypeDto);
        int workNo = dto.getWorkNo();
        Date now = new Date();
        // 生成工作档
@@ -417,15 +741,420 @@
        return dto.getLocNo();
    }
    /**
     * 检查空板出库分组内选中连续段的双向前方清空情况,并返回出库方向与排序后的库位列表
     *
     * @param selectedLocNos 选中的库位号列表
     * @param locGroupAscOrder 出库分组配置
     * @return LockingCheckResultParam 包含校验结果、方向、排序后库位列表
     */
    private LockingCheckResultParam checkEmptyPlateBlocking(
            List<String> selectedLocNos,
            List<LocGroupOrder> locGroupAscOrder) {
        if (Cools.isEmpty(selectedLocNos)) {
            return LockingCheckResultParam.success(Collections.emptyList());
        }
        // 1. 查询所有选中的库位信息
        List<LocMast> selectedMasts = locMastService.selectList(
                new EntityWrapper<LocMast>().in("loc_no", selectedLocNos)
        );
        if (selectedMasts.size() != selectedLocNos.size()) {
            return LockingCheckResultParam.fail("部分选中库位不存在或数据异常");
        }
        // 2. 按分组聚合选中的库位(支持多分组)
        Map<LocGroupOrder, List<LocMast>> groupSelected = new HashMap<>();
        for (LocMast lm : selectedMasts) {
            LocGroupOrder group = locGroupAscOrder.stream()
                    .filter(g -> g.getRowList().contains(lm.getRow1()))
                    .findFirst()
                    .orElseThrow(() -> new CoolException("排不在出库分组配置中: row=" + lm.getRow1()));
            groupSelected.computeIfAbsent(group, k -> new ArrayList<>()).add(lm);
        }
        // 由于通常一次请求在一个分组内,这里取第一个分组的结果
        // 如果需要支持多分组同时出库,可改为返回 Map<LocGroupOrder, LockingCheckResultParam>
        LockingCheckResultParam result = null;
        for (Map.Entry<LocGroupOrder, List<LocMast>> entry : groupSelected.entrySet()) {
            LocGroupOrder group = entry.getKey();
            List<LocMast> selected = entry.getValue();
            List<Integer> fullRows = group.getRowList();  // 如 [3,4,5,6,7,8,9,10]
            // 获取选中的 row,并按分组顺序排序
            List<Integer> selectedRows = selected.stream()
                    .map(LocMast::getRow1)
                    .distinct()
                    .sorted(Comparator.comparingInt(fullRows::indexOf))
                    .collect(Collectors.toList());
            // 检查是否重复或无效
            if (selectedRows.size() != selected.size()) {
                return LockingCheckResultParam.fail("选中库位存在重复或无效排");
            }
            int minIndex = fullRows.indexOf(selectedRows.get(0));
            int maxIndex = fullRows.indexOf(selectedRows.get(selectedRows.size() - 1));
            // 1. 必须是连续段(无缺口)
            if (maxIndex - minIndex + 1 != selectedRows.size()) {
                return LockingCheckResultParam.fail(
                        "选中排必须连续,无缺口。从 " + fullRows.get(minIndex) + " 到 " + fullRows.get(maxIndex)
                );
            }
            // 2. 检查左前方(正序方向:从左到右,前方是索引小的位置)
            boolean leftClear = true;
            for (int i = 0; i < minIndex; i++) {
                LocMast prev = getLocMastByRow(fullRows.get(i), selected.get(0).getBay1(), selected.get(0).getLev1());
                if (prev != null && ("D".equals(prev.getLocSts()) || "F".equals(prev.getLocSts()))) {
                    leftClear = false;
                    break;
                }
            }
//            // 3. 检查右前方(倒序方向:从右到左,前方是索引大的位置)
//            boolean rightClear = true;
//            for (int i = maxIndex + 1; i < fullRows.size(); i++) {
//                LocMast prev = getLocMastByRow(fullRows.get(i), selected.get(0).getBay1(), selected.get(0).getLev1());
//                if (prev != null && ("D".equals(prev.getLocSts()) || "F".equals(prev.getLocSts()))) {
//                    rightClear = false;
//                    break;
//                }
//            }
            // 4. 至少有一侧清空才允许出库(修改:放宽,如果两侧都堵,返回特定错误码或继续)
//            if (!leftClear && !rightClear) {
//                return LockingCheckResultParam.fail(
//                        "选中段 " + fullRows.get(minIndex) + "~" + fullRows.get(maxIndex) +
//                                " 两侧前方都有空板/故障,无法出库(正序或倒序方向都堵塞)"
//                );
//            }
            if (!leftClear ) {
                return LockingCheckResultParam.fail(
                        "选中段 " + fullRows.get(minIndex) + "~" + fullRows.get(maxIndex) +
                                " 两侧前方都有空板/故障,无法出库(正序或倒序方向都堵塞)"
                );
            }
            // 5. 选中段内所有库位必须是 D 状态
            for (LocMast lm : selected) {
                if (!"D".equals(lm.getLocSts())) {
                    return LockingCheckResultParam.fail("选中库位非空板状态: " + lm.getLocNo());
                }
            }
            // 6. 决定出库方向和排序顺序
            String direction;
            List<LocMast> sortedSelected;
            // 优先选择正序(如果两侧都清空,默认正序)
            if (leftClear) {
                direction = "ASC";
                sortedSelected = selected.stream()
                        .sorted(Comparator.comparingInt(m -> fullRows.indexOf(m.getRow1())))
                        .collect(Collectors.toList());
            } else {
                direction = "DESC";
                sortedSelected = selected.stream()
                        .sorted(Comparator.comparingInt(m -> -fullRows.indexOf(m.getRow1()))) // 倒序
                        .collect(Collectors.toList());
            }
            result = LockingCheckResultParam.success(direction, sortedSelected);
        }
        // 如果没有分组(理论上不会发生),返回默认成功
        return result != null ? result : LockingCheckResultParam.success(Collections.emptyList());
    }
    // 辅助方法:根据 row 获取 LocMast
    private LocMast getLocMastByRow(Integer row, Integer bay1, Integer lev1) {
        return locMastService.selectOne(new EntityWrapper<LocMast>()
                .eq("bay1", bay1)
                .eq("lev1", lev1)
                .eq("row1", row));
    }
    /**
     * 当选中段两侧前方都堵塞时,判断补哪一侧需要的空板最少,并把那些库位加入补充列表
     */
    private void supplementBothSidesBlocked(
            List<LocMast> normalMasts,
            List<LocGroupOrder> locGroupAscOrder,
            List<LocMast> supplementMasts,
            AtomicReference<Boolean> isLeftSideSupplement) {
        // 假设所有 normalMasts 在同一个分组(如果多分组,可循环处理每个分组)
        LocGroupOrder group = locGroupAscOrder.stream()
                .filter(g -> g.getRowList().contains(normalMasts.get(0).getRow1()))
                .findFirst()
                .orElseThrow(() -> new CoolException("分组异常"));
        List<Integer> fullRows = group.getRowList();
        // 取选中段的 min/max row
        Set<Integer> selectedRowSet = normalMasts.stream()
                .map(LocMast::getRow1)
                .collect(Collectors.toSet());
        int minRow = Collections.min(selectedRowSet);
        int maxRow = Collections.max(selectedRowSet);
        int minIndex = fullRows.indexOf(minRow);
        int maxIndex = fullRows.indexOf(maxRow);
        // 假设所有库位在同 bay 和 lev
        Integer bay1 = normalMasts.get(0).getBay1();
        Integer lev1 = normalMasts.get(0).getLev1();
        // 计算左侧前方需要补充的 D 状态库位数量(从 0 到 minIndex-1 的 D 状态库位)
        int leftSupplementCount = 0;
        List<LocMast> leftSupplementLocs = new ArrayList<>();
        for (int i = 0; i < minIndex; i++) {
            LocMast loc = getLocMastByRow(fullRows.get(i), bay1, lev1);
            if (loc != null && ("D".equals(loc.getLocSts()) || "F".equals(loc.getLocSts()))) {
                leftSupplementCount++;
                leftSupplementLocs.add(loc);
            }
        }
//        // 计算右侧前方需要补充的 D 状态库位数量(从 maxIndex+1 到 end 的 D 状态库位)
//        int rightSupplementCount = 0;
//        List<LocMast> rightSupplementLocs = new ArrayList<>();
//        for (int i = maxIndex + 1; i < fullRows.size(); i++) {
//            LocMast loc = getLocMastByRow(fullRows.get(i), bay1, lev1);
//            if (loc != null && "D".equals(loc.getLocSts())) {
//                rightSupplementCount++;
//                rightSupplementLocs.add(loc);
//            }
//        }
        // 选择需要补充最少的一侧(如果相等,优先左侧)
        List<LocMast> chosenSupplementLocs;
        boolean isLeft = false;
        if (true) {
            chosenSupplementLocs = leftSupplementLocs;
            isLeft = true;
            log.info("选择补充左侧前方,共 {} 个库位", leftSupplementCount);
        }
//        else {
//            chosenSupplementLocs = rightSupplementLocs;
//            isLeft = false;
//            log.info("选择补充右侧前方,共 {} 个库位", rightSupplementCount);
//        }
        // 记录选择的侧
        isLeftSideSupplement.set(isLeft);
        // 添加到 supplementMasts(避免重复添加)
        for (LocMast supp : chosenSupplementLocs) {
            if (!supplementMasts.contains(supp) && !normalMasts.contains(supp)) {
                supplementMasts.add(supp);
            }
        }
    }
    @Override
    @Transactional
    public void emptyPlateOut(EmptyPlateOutParam param, Long userId) {
        if (Cools.isEmpty(param.getOutSite())) {
            throw new CoolException("站点不存在");
        }
        for (String locNo : param.getLocNos()) {
        // 使用出库专用分组配置
        List<LocGroupOrder> locGroupAscOrder = slaveProperties.getLocGroupAscOrder();
        // 1. 查询所有选中的库位信息
        List<LocMast> selectedMasts = locMastService.selectList(
                new EntityWrapper<LocMast>().in("loc_no", param.getLocNos())
        );
        if (selectedMasts.size() != param.getLocNos().size()) {
            throw new CoolException("部分选中库位不存在或数据异常");
        }
        // 2. 区分正常分组内的库位 和 需要补充的库位(规则外的)
        List<LocMast> normalMasts = new ArrayList<>();
        List<LocMast> supplementMasts = new ArrayList<>();
        for (LocMast lm : selectedMasts) {
            boolean inAnyGroup = locGroupAscOrder.stream()
                    .anyMatch(g -> g.getRowList().contains(lm.getRow1()));
            if (inAnyGroup) {
                normalMasts.add(lm);
            } else {
                supplementMasts.add(lm);
            }
        }
        // 新增:记录是否因为左侧前方被补充
        AtomicReference<Boolean> isLeftSideSupplement = new AtomicReference<>(false);
        // 3. 对正常分组内的库位进行检查(放宽两侧堵塞规则)
        if (!normalMasts.isEmpty()) {
            List<String> normalLocNos = normalMasts.stream()
                    .map(LocMast::getLocNo)
                    .collect(Collectors.toList());
            LockingCheckResultParam checkResult = checkEmptyPlateBlocking(
                    normalLocNos,
                    locGroupAscOrder
            );
            if (!checkResult.isSuccess()) {
                String errMsg = checkResult.getErrorMessage();
                if (errMsg.contains("两侧前方都有空板/故障")) {
                    // 两侧都堵 → 进入补齐逻辑
                    supplementBothSidesBlocked(normalMasts, locGroupAscOrder, supplementMasts, isLeftSideSupplement);
                } else {
                    // 其他错误(如不连续、非D状态)抛出
                    throw new CoolException(errMsg);
                }
            }
            // 如果有一侧清空,则正常继续
        }
        // 4. 合并所有库位(正常 + 补充的,包括规则外的和前方补的)
        List<LocMast> allMasts = new ArrayList<>();
        allMasts.addAll(normalMasts);
        allMasts.addAll(supplementMasts);
        if (allMasts.isEmpty()) {
            throw new CoolException("没有有效的空板库位可出库");
        }
        // 5. 统一按 row → bay → lev 排序(从小到大)
        List<LocMast> sortedAll = allMasts.stream()
                .sorted(Comparator.comparing(LocMast::getRow1)
                        .thenComparing(LocMast::getBay1)
                        .thenComparing(LocMast::getLev1))
                .collect(Collectors.toList());
        Date now = new Date();
        // 6. 按排序后的顺序生成出库任务(从后往前生成)
        for (int index = 0; index <sortedAll.size() ; index ++) {
            LocMast locMast = sortedAll.get(index);
            String locNo = locMast.getLocNo();
            // 判断是否为补充库位(规则外的 或 前方补的)
            boolean isSupplement = supplementMasts.contains(locMast);
            int ioType = isSupplement ? 11 : 110;
            // 获取工作号
            int workNo = commonService.getWorkNo(WorkNoType.PAKOUT.type);
            // 获取源站
            Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
                    .eq("type_no", 110)
                    .eq("stn_no", param.getOutSite())
                    .eq("crn_no", locMast.getCrnNo());
            StaDesc staDesc = staDescService.selectOne(wrapper);
            Integer sourceStaNo = staDesc != null ? staDesc.getCrnStn() : null;
            if (Cools.isEmpty(sourceStaNo)) {
                throw new CoolException("检索源站失败,库位:" + locNo);
            }
            // 计算优先级(示例:补充的优先级稍低)
            double BASE_PRI = 200.0;
            double ioPri;
            WrkMast wrkMast = new WrkMast();
            LocMast locMastNew = null;
            if(isSupplement){
                // 补充的库位:根据是左侧还是右侧补充,决定优先级方向
                if (Boolean.TRUE.equals(isLeftSideSupplement.get())) {
                    // 左侧补充 → 优先级较低(晚出)
                    ioPri = BASE_PRI + index * 1.0;
                } else {
                    // 右侧补充 → 优先级较高(早出)
                    ioPri = BASE_PRI - index * 1.0;
                }
                locMastNew = commonService.searchEmptyPallet(null);
                wrkMast.setWrkNo(workNo);
                wrkMast.setIoTime(now);
                wrkMast.setWrkSts(0L);
                wrkMast.setIoType(ioType);
                wrkMast.setIoPri(ioPri);
                wrkMast.setSourceStaNo(null);
                wrkMast.setLocNo(locMastNew.getLocNo());
                wrkMast.setStaNo(null);
                wrkMast.setCrnNo(locMast.getCrnNo());
                wrkMast.setSourceLocNo(locNo);
                wrkMast.setFullPlt("N");
                wrkMast.setPicking("N");
                wrkMast.setExitMk("N");
                wrkMast.setEmptyMk("Y");
                wrkMast.setLinkMis("N");
                wrkMast.setAppeUser(userId);
                wrkMast.setAppeTime(now);
                wrkMast.setModiUser(userId);
                wrkMast.setModiTime(now);
            }else{
                ioPri = BASE_PRI + index * 1.0;
                wrkMast.setWrkNo(workNo);
                wrkMast.setIoTime(now);
                wrkMast.setWrkSts(0L);
                wrkMast.setIoType(ioType);
                wrkMast.setIoPri(ioPri);
                wrkMast.setSourceStaNo(sourceStaNo);
                wrkMast.setStaNo(param.getOutSite());
                wrkMast.setCrnNo(locMast.getCrnNo());
                wrkMast.setSourceLocNo(locNo);
                wrkMast.setFullPlt("N");
                wrkMast.setPicking("N");
                wrkMast.setExitMk("N");
                wrkMast.setEmptyMk("Y");
                wrkMast.setLinkMis("N");
                wrkMast.setAppeUser(userId);
                wrkMast.setAppeTime(now);
                wrkMast.setModiUser(userId);
                wrkMast.setModiTime(now);
            }
            if (!wrkMastService.insert(wrkMast)) {
                throw new CoolException("保存工作档失败,库位:" + locNo);
            }
            if(locMastNew != null){
                if ("O".equals(locMastNew.getLocSts())) {
                    locMastNew.setLocSts("S");
                    locMastNew.setModiUser(userId);
                    locMastNew.setModiTime(now);
                    if (!locMastService.updateById(locMastNew)) {
                        throw new CoolException("更新库位状态失败,库位:" + locNo);
                    }
                } else {
                    throw new CoolException("库位状态异常,非空板状态:" + locNo);
                }
            }
            // 更新库位状态 D → R
            if ("D".equals(locMast.getLocSts())) {
                locMast.setLocSts("R");
                locMast.setModiUser(userId);
                locMast.setModiTime(now);
                if (!locMastService.updateById(locMast)) {
                    throw new CoolException("更新库位状态失败,库位:" + locNo);
                }
            } else {
                throw new CoolException("库位状态异常,非空板状态:" + locNo);
            }
        }
    }
    @Override
    @Transactional
    public WrkMast emptyPlateOut(EmptyPlateOutParam param) {
        WrkMast wrkMast = new WrkMast();
        if (Cools.isEmpty(param.getOutSite())) {
            throw new CoolException("站点不存在");
        }
        for (String locNo : param.getLocNos()) {
            // 获取工作号
            int workNo = commonService.getWorkNo(0);
            // 获取库位
            LocMast locMast = locMastService.selectById(locNo);
            if (Cools.isEmpty(locMast)) {
@@ -443,7 +1172,7 @@
            }
            Date now = new Date();
            // 保存工作档
            WrkMast wrkMast = new WrkMast();
            wrkMast.setWrkNo(workNo);
            wrkMast.setIoTime(now);
            wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID
@@ -458,10 +1187,11 @@
            wrkMast.setExitMk("N"); // 退出
            wrkMast.setEmptyMk("Y"); // 空板
            wrkMast.setLinkMis("N");
            wrkMast.setAppeUser(userId);
            wrkMast.setAppeUser(1L);
            wrkMast.setAppeTime(now);
            wrkMast.setModiUser(userId);
            wrkMast.setModiUser(1L);
            wrkMast.setModiTime(now);
            wrkMast.setMemo("生成自动空板出库");
            boolean res = wrkMastService.insert(wrkMast);
            if (!res) {
                throw new CoolException("保存工作档失败");
@@ -469,13 +1199,14 @@
            // 更新库位状态 D.空板 -> R.出库预约
            if (locMast.getLocSts().equals("D")){
                locMast.setLocSts("R");
                locMast.setModiUser(userId);
                locMast.setModiUser(1L);
                locMast.setModiTime(now);
                if (!locMastService.updateById(locMast)) {
                    throw new CoolException("更新库位状态失败");
                }
            }
        }
        return wrkMast;
    }
    @Override
@@ -492,8 +1223,13 @@
            }
        }
        if (!locDetlDtos.isEmpty()) {
            // 启动出库开始 107.盘点出库
            stockOut(staNo, locDetlDtos, IoWorkType.CHECK_OUT, userId);
            LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no", locDetlDtos.get(0).getLocDetl().getLocNo()));
            if (locMast.getLocSts().equals("F")){
                // 启动出库开始 107.盘点出库
                stockOut(staNo, locDetlDtos, IoWorkType.CHECK_OUT, userId);
            }else {
                throw new CoolException("所选库位存在状态不为F的库位,库位号:"+locMast.getLocNo()+" 、当前状态:"+locMast.getLocSts()+"-"+locMast.getLocSts$());
            }
        } else {
            throw new CoolException("库位物料不存在");
        }
@@ -510,6 +1246,9 @@
        LocMast loc = locMastService.selectById(locNo);
        if (Cools.isEmpty(loc)){
            throw new CoolException("未找到库位");
        }
        if (!loc.getLocSts().equals("O") || (!sourceLoc.getLocSts().equals("F") && !sourceLoc.getLocSts().equals("D"))){
            throw new CoolException("库位状态已改变");
        }
        if (!sourceLoc.getCrnNo().equals(loc.getCrnNo())) {
            throw new CoolException("移转库位属于不同堆垛机");
@@ -590,12 +1329,13 @@
        if (wrkMast.getWrkSts() == 4 || wrkMast.getWrkSts() == 14) {
            throw new CoolException("当前工作档已完成");
        }
        // 入库 + 库位转移
        if (wrkMast.getWrkSts() < 4 || (wrkMast.getWrkSts() > 10 && wrkMast.getIoType()==11)) {
            wrkMast.setWrkSts(4L);
        // 出库
        } else if (wrkMast.getWrkSts() > 10) {
        if (wrkMast.getIoType() > 100) {
            wrkMast.setWrkSts(14L);
            // 入库 + 库位转移
        } else if (wrkMast.getIoType()==1 || wrkMast.getIoType()==10 || wrkMast.getIoType()==11) {
            wrkMast.setWrkSts(4L);
        }
        Date now = new Date();
        wrkMast.setCrnStrTime(DateUtils.calculate(now, 1L, TimeUnit.SECONDS, true));
@@ -741,7 +1481,7 @@
        String locNo = ""; // 待修改目标库位
        String locSts = ""; // 待修改目标库位状态
        // 入库取消(修改目标库位)
        if (wrkMast.getWrkSts() < 4) {
        if (wrkMast.getIoType() < 100) {
            locNo = wrkMast.getLocNo();
            locSts = "O";
@@ -758,10 +1498,10 @@
                locMastService.updateById(locMast);
            }
        // 出库取消(修改源库位)
        } else if (wrkMast.getWrkSts() > 10 && wrkMast.getWrkSts() != 14) {
        } else if (wrkMast.getIoType() > 100 && wrkMast.getWrkSts() != 14) {
            locNo = wrkMast.getSourceLocNo();
            // 出库 ===>> F.在库
            if (wrkMast.getIoType() > 100 && wrkMast.getIoType() != 110) {
            if (wrkMast.getIoType() == 101 || wrkMast.getIoType() == 103 || wrkMast.getIoType() == 107) {
                locSts = "F";
            // 空板出库 ===>> D.空桶/空栈板
            } else if (wrkMast.getIoType() == 110) {
@@ -791,9 +1531,9 @@
                    waitPakin.setIoStatus("N");
                    waitPakin.setLocNo("");
                    waitPakinService.update(waitPakin, new EntityWrapper<WaitPakin>()
                            .eq("order_no", waitPakin.getOrderNo())
                            .eq("matnr", waitPakin.getMatnr())
                            .eq("batch", waitPakin.getBatch()));
//                            .eq("order_no", waitPakin.getOrderNo())
                            .eq("zpallet",waitPakin.getZpallet())
                            .eq("matnr", waitPakin.getMatnr()));
                }
            }
        }
@@ -878,6 +1618,51 @@
        if (!wrkMastRes || !locMastRes) {
            throw new CoolException("保存数据失败");
        }
        //wms取消任务 同时调用wcs任务取消接口通知wcs
        WrkCancel wrkCancel = new WrkCancel();
        Date date = new Date();
        DateFormat dateFormat = new SimpleDateFormat("yyyy-MM-dd HH:mm:ss");
        wrkCancel.setTaskId(workNo); // 任务号
        wrkCancel.setMsgTime(dateFormat.format(date)); // 取消时间
        wrkCancel.setWarehouse(warehouse); // 仓库编码
        String response = "";
        boolean flag = false;
        try {
            response = new HttpHandler.Builder()
                    .setUri(url)
                    .setPath(cancel)
                    .setJson(JSON.toJSONString(wrkCancel))
                    .build()
                    .doPost();
            JSONObject jsonObject = JSON.parseObject(response);
            if (jsonObject.getInteger("returnStatus") == 0){
                flag = true;
            }else {
                log.error("wms取消任务下发wcs失败--->url:{};request:{};response:{}", url+"/"+cancel, JSON.toJSONString(wrkCancel), response);
                throw new CoolException("wms取消任务下发wcs失败");
            }
        }catch (Exception e){
            log.error("fail", e);
        }finally {
            try {
                //保存接口日志
                apiLogService.save(
                        "wms下发任务给wcs",
                        url+"/"+cancel,
                        null,
                        "127.0.0.1",
                        JSON.toJSONString(wrkCancel),
                        response,
                        flag
                );
            }catch (Exception e){
                log.error("",e);
            }
        }
    }
    @Override
@@ -1042,4 +1827,31 @@
        return targetLoc.getLocNo();
    }
    @Override
    @Transactional
    public void turnMatLocDetl(EmptyPlateOutParam param, Long userId) {
        Mat mat = matService.selectOne(new EntityWrapper<Mat>().eq("id", param.getMatId()));
        if (Cools.isEmpty(mat)){
            throw new CoolException("目标库位商品编码有误!");
        }
        List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("matnr", param.getLocDetls().get(0).getMatnr()));
        if (Cools.isEmpty(locDetls) || locDetls.size()<1){
            throw new CoolException("待修改商品无库存,无需修改!  品号:"+param.getLocDetls().get(0).getMatnr());
        }
        try {
            locDetlService.updateMatTurn(param.getLocDetls().get(0).getMatnr(),mat.getMatnr());
        }catch (Exception e){
            throw new CoolException("对数据库修改出错!");
        }
        for (LocDetl locDetl:locDetls){
            // 保存调整记录
            AdjDetl adjDetl = new AdjDetl();
            adjDetl.setLocNo(locDetl.getLocNo());
            adjDetl.setMatnr(mat.getMatnr());
            adjDetl.setMatnrOld(param.getLocDetls().get(0).getMatnr());
            adjDetl.setAdjQty(locDetl.getAnfme());
            adjDetlService.save(adjDetl, userId);
        }
    }
}