自动化立体仓库 - WMS系统
lty
2025-01-07 9c699c554f021930ee3598261f43e6dfd9cccb9c
src/main/java/com/zy/common/service/CommonService.java
@@ -128,7 +128,7 @@
             */
            switch (rowLastnoType.getType()) {
                case 4:
                    return getLocNoRun4(whsType, staDescId, sourceStaNo, matnr, batch, grade, 4, locTypeDto, 0);
                    return getLocNoRun4(whsType, staDescId, sourceStaNo, matnr, batch, grade, 4, locTypeDto, 2);
            }
        } catch (CoolException ex) {
            log.error("入库失败,错误信息: {}", ex.getMessage(), ex);
@@ -450,138 +450,144 @@
        RowLastno rowLastno = rowLastnoService.selectById(4);
        LocMast locMast = null;     // 目标库位
        StartupDto startupDto = new StartupDto();
        int MaxBay = rowLastno.getCurrentRow();
        int curRow = rowLastno.getCurrentRow();
        int sRow = rowLastno.getsRow();
        int eRow = rowLastno.geteRow();
        //满版空板入库规则
        switch (staDescId){
            //全板
            case 1:
                // 从第 3 列开始 轮询每一列
                int currentBay = 1;
                while (currentBay <= MaxBay) { //
                    locMast = locMastService.selectOne(new EntityWrapper<LocMast>()
                            .ge("row1", sRow) // 排范围:起始到结束
                            .le("row1", eRow)
                            .ne("row1", 8) // 排除第8排
                            .eq("loc_sts", "O") // 空库位
                            .eq("bay1", currentBay) // 当前列
                            .eq("loc_type1", locTypeDto.getLocType1())
                            .orderBy("row1 ASC, lev1 ASC")); // 按排和层排序
                    if (!Cools.isEmpty(locMast)) {
                        // 检查是否符合商品编号和批号规则
                        LocDetl locDetl = locDetlService.selectOne(new EntityWrapper<LocDetl>()
                                .eq("loc_no", locMast.getLocNo())
                                .andNew()
                                .eq("matnr", matnr)
                                .eq("batch", batch));
                        if (Cools.isEmpty(locDetl) || (matnr.equals(locDetl.getMatnr()) && batch.equals(locDetl.getBatch()))) {
                            // 找到符合条件的库位,跳出循环
                            break;
                        }
                    }
                    // 当前列无空位,检查下一列
                    currentBay++;
        int nearRow = 8;//特殊单排
        int orbit = 7;//轨道
        // 相似工作档案 --- 同天同规格物料
        if (!Cools.isEmpty(matnr) && (staDescId == 1 || staDescId == 11 || staDescId == 111) ) {
            //查询相似工作档案
            List<WrkMast> wrkMasts = wrkMastService.selectWrkMastWrkDetlMatnrBatch(1, matnr, batch,null, crnNo);
            for (WrkMast wrkMast:wrkMasts){
                if (Cools.isEmpty(wrkMast.getLocNo())){
                    continue;
                }
                // ③ 如果第一排全满,检索第8排
                if (Cools.isEmpty(locMast)) {
                    for (int bay = 1; bay <= MaxBay; bay++) {
                        locMast = locMastService.selectOne(new EntityWrapper<LocMast>()
                                .eq("row1", 8) // 第8排
                                .eq("loc_sts", "O") // 空库位状态
                                .eq("bay1", bay) // 当前列
                                .orderBy("lev1 ASC")); // 按层排序
                        if (!Cools.isEmpty(locMast)) {
                            break; // 找到符合条件的库位,退出循环
                        }
                    }
                //目标排为轨道外排
                if (Utils.getRow(wrkMast.getLocNo()) == orbit || Utils.getRow(wrkMast.getLocNo()) == nearRow){
                    continue;
                }
                // 如果没有找到符合条件的库位
                if (Cools.isEmpty(locMast)) {
                    log.error("系统没有空库位!!! 尺寸规格: {},", JSON.toJSONString(locTypeDto));
                    throw new CoolException("没有空库位");
                //查找此库位的浅库位是否为空
                int value = Integer.valueOf(wrkMast.getLocNo().substring(0, 2)) + 1;
                String loc="0"+value+wrkMast.getLocNo().substring(2);
                LocMast locMast1=locMastService.selectOne(new EntityWrapper<LocMast>()
                        .eq("loc_no",loc)
                        .eq("loc_sts","O")
                        .eq("loc_type1", locTypeDto.getLocType1())
                );
                if(Cools.isEmpty(locMast1)){
                    continue;
                }
                locMast=locMast1;
                break;
            // 空板规则
            case 10:
                // ① 优先检索第1排所有列状态为 "D" 的库位
                // 标签,用于跳出外层循环
                outerLoop:
                for (int bay = 1; bay <= MaxBay; bay++) {
                    locMast = locMastService.selectOne(new EntityWrapper<LocMast>()
                            .eq("row1", sRow) // 第一排
                            .eq("loc_sts", "D") // 空板状态
                            .eq("bay1", bay) // 当前列
                            .ne("row1", 8) // 排除第8排
                            .orderBy("lev1 ASC")); // 按层排序
                    if (!Cools.isEmpty(locMast)) {
                        // 从当前列找到状态为 "D" 的库位后,向外依次检索排
                        for (int row = sRow + 1; row <= eRow; row++) { // 从第二排开始
                            LocMast potentialLoc = locMastService.selectOne(new EntityWrapper<LocMast>()
                                    .eq("row1", row) // 当前排
                                    .eq("loc_sts", "O") // 空库位状态
                                    .eq("bay1", bay) // 当前列
                                    .ne("row1", 8) // 排除第8排
                                    .eq("lev1",locMast.getLev1())); //当前层
                            if (!Cools.isEmpty(potentialLoc)) {
                                locMast = potentialLoc; // 更新为找到的空库位
                                break outerLoop; // 找到符合条件的库位,跳出外层循环
                            }
                        }
                    }
                }
                // ② 如果第1排没有找到 "D",检索状态为 "O" 的库位
                if (Cools.isEmpty(locMast)) {
                    for (int bay = 1; bay <= MaxBay; bay++) {
                        locMast = locMastService.selectOne(new EntityWrapper<LocMast>()
                                .eq("row1", sRow) // 第一排
                                .eq("loc_sts", "O") // 空库位状态
                                .eq("bay1", bay) // 当前列
                                .orderBy("lev1 ASC")); // 按层排序
                        if (!Cools.isEmpty(locMast)) {
                            break; // 找到符合条件的库位,退出循环
                        }
                    }
                }
                // ③ 如果第一排全满,检索第8排
                if (Cools.isEmpty(locMast)) {
                    for (int bay = 1; bay <= MaxBay; bay++) {
                        locMast = locMastService.selectOne(new EntityWrapper<LocMast>()
                                .eq("row1", 8) // 第8排
                                .eq("loc_sts", "O") // 空库位状态
                                .eq("bay1", bay) // 当前列
                                .orderBy("lev1 ASC")); // 按层排序
                        if (!Cools.isEmpty(locMast)) {
                            break; // 找到符合条件的库位,退出循环
                        }
                    }
                }
                // 如果仍然没有找到符合条件的库位
                if (Cools.isEmpty(locMast)) {
                    log.error("系统没有空库位!!! 尺寸规格: {},", JSON.toJSONString(locTypeDto));
                    throw new CoolException("没有空库位");
                }
                break;
            default:
                throw new CoolException("不支持的库位规则类型: " + staDescId);
            }
        }
        // 返回找到的库位
        // 靠近摆放规则 --- 同天同规格物料
        if (Cools.isEmpty(locMast)) {
            List<LocDetl> locNos = locDetlService.getSameDetlToday(matnr, batch,sRow, eRow);
            for (LocDetl locNo : locNos) {
                //目标排为最外层排
                if (Utils.getRow(locNo.getLocNo()) == nearRow || Utils.getRow(locNo.getLocNo()) == orbit){
                    continue;
                }
                LocMast locMast2=locMastService.selectOne(new EntityWrapper<LocMast>()
                        .eq("loc_no",locNo.getLocNo())
                        .eq("loc_sts","F"));
                if(Cools.isEmpty(locMast2)){
                    continue;
                }
                int value = Integer.valueOf(locNo.getLocNo().substring(0, 2)) + 1;
                String loc="0"+value+locNo.getLocNo().substring(2);
                LocMast locMast1=locMastService.selectOne(new EntityWrapper<LocMast>()
                        .eq("loc_no",loc)
                        .eq("loc_sts","O")
                        .eq("loc_type1", locTypeDto.getLocType1())
                );
                if(Cools.isEmpty(locMast1)){
                    continue;
                }
                locMast=locMast1;
                break;
            }
        }
        // 靠近摆放规则 --- 空托
        if (staDescId == 10) {
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow));
            if (locMasts.size() > 0) {
                for (LocMast loc : locMasts) {
                    if (Utils.isShallowLoc(slaveProperties, loc.getLocNo())) {
                        continue;
                    }
                    String shallowLocNo = Utils.getShallowLoc(slaveProperties,  loc.getLocNo());
                    // 检测目标库位是否为空库位
                    LocMast shallowLoc = locMastService.selectById(shallowLocNo);
                    if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
                        if (shallowLoc.getLocType1()<locTypeDto.getLocType1()){
                            continue;
                        }
                        if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) {
                            locMast = shallowLoc;
                            crnNo = locMast.getCrnNo();
                            break;
                        }
                    }
                }
            }
        }
        // 获取目标站
        Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
                .eq("type_no", staDescId)
                .eq("stn_no", sourceStaNo)
                .eq("crn_no", 1);
        StaDesc staDesc = staDescService.selectOne(wrapper);
        if (Cools.isEmpty(staDesc)) {
            log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo);
            throw new CoolException("入库路径不存在");
        }
        BasDevp staNo = basDevpService.selectById(staDesc.getStnNo());
        if (!staNo.getAutoing().equals("Y")) {
            throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
        }
        // 如果没有相近物料,则按规则轮询货架
        if (null == locMast) {
            LocMast locMast1 = new LocMast();
            if(times != 0){
                locMast1=locMastService.selectOne(new EntityWrapper<LocMast>()
                        .eq("row1", 1)
                        .eq("loc_sts","O")
                        .eq("loc_type1", locTypeDto.getLocType1())
                        .orderBy("lev1,bay1 ASC"));
            } else {
                locMast1=locMastService.selectOne(new EntityWrapper<LocMast>()
                        .eq("row1", 8)
                        .eq("loc_sts","O")
                        .eq("loc_type1", locTypeDto.getLocType1())
                        .orderBy("lev1,bay1 ASC"));
            }
            if(!Cools.isEmpty(locMast1)){
                locMast=locMast1;
            }
        }
        // 更新库位排号
        rowLastno.setCurrentRow(curRow);
        rowLastnoService.updateById(rowLastno);
        // 2.库位当前所属尺寸无空库位时,调整尺寸参数,向上兼容检索库位
        if (Cools.isEmpty(locMast)) {
            times = times - 1;
            if (times >= 0) {
                return getLocNoRun4(whsType,staDescId, sourceStaNo, matnr, batch, grade,moveCrnNo,locTypeDto,times);
            }
            log.error("系统没有空库位!!! 尺寸规格: {},", JSON.toJSONString(locTypeDto));
            throw new CoolException("没有空库位");
        }
        String locNo = locMast.getLocNo();
        // 返回找到的库位
        int workNo = getWorkNo(0);
        startupDto.setWorkNo(workNo);
        startupDto.setCrnNo(locMast.getCrnNo());
@@ -591,6 +597,157 @@
        return startupDto;
    }
    public StartupDto getLocNoRunPick(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, Integer moveCrnNo, LocTypeDto locTypeDto, int times) {
        int crnNo = 1;//小车编号备用
        RowLastno rowLastno = rowLastnoService.selectById(4);
        LocMast locMast = null;     // 目标库位
        StartupDto startupDto = new StartupDto();
        int curRow = rowLastno.getCurrentRow();
        int sRow = rowLastno.getsRow();
        int eRow = rowLastno.geteRow();
        int nearRow = 8;//特殊单排
        int orbit = 7;//轨道
        // 相似工作档案 --- 同天同规格物料
        if (!Cools.isEmpty(matnr) && (staDescId == 1 || staDescId == 11 || staDescId == 111) ) {
            //查询相似工作档案
            List<WrkMast> wrkMasts = wrkMastService.selectWrkMastWrkDetlMatnrBatch(1, matnr, batch,null, crnNo);
            for (WrkMast wrkMast:wrkMasts){
                if (Cools.isEmpty(wrkMast.getLocNo())){
                    continue;
                }
                //目标排为轨道外排
                if (Utils.getRow(wrkMast.getLocNo()) == orbit || Utils.getRow(wrkMast.getLocNo()) == nearRow){
                    continue;
                }
                //查找此库位的浅库位是否为空
                int value = Integer.valueOf(wrkMast.getLocNo().substring(0, 2)) + 1;
                String loc="0"+value+wrkMast.getLocNo().substring(2);
                LocMast locMast1=locMastService.selectOne(new EntityWrapper<LocMast>()
                        .eq("loc_no",loc)
                        .eq("loc_sts","O")
                        .eq("loc_type1", locTypeDto.getLocType1())
                );
                if(Cools.isEmpty(locMast1)){
                    continue;
                }
                locMast=locMast1;
                break;
            }
        }
        // 靠近摆放规则 --- 同天同规格物料
        if (Cools.isEmpty(locMast)) {
            List<LocDetl> locNos = locDetlService.getSameDetlToday(matnr, batch,sRow, eRow);
            for (LocDetl locNo : locNos) {
                //目标排为最外层排
                if (Utils.getRow(locNo.getLocNo()) == nearRow || Utils.getRow(locNo.getLocNo()) == orbit){
                    continue;
                }
                LocMast locMast2=locMastService.selectOne(new EntityWrapper<LocMast>()
                        .eq("loc_no",locNo.getLocNo())
                        .eq("loc_sts","F"));
                if(Cools.isEmpty(locMast2)){
                    continue;
                }
                int value = Integer.valueOf(locNo.getLocNo().substring(0, 2)) + 1;
                String loc="0"+value+locNo.getLocNo().substring(2);
                LocMast locMast1=locMastService.selectOne(new EntityWrapper<LocMast>()
                        .eq("loc_no",loc)
                        .eq("loc_sts","O")
                        .eq("loc_type1", locTypeDto.getLocType1())
                );
                if(Cools.isEmpty(locMast1)){
                    continue;
                }
                locMast=locMast1;
                break;
            }
        }
        // 靠近摆放规则 --- 空托
        if (staDescId == 10) {
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow));
            if (locMasts.size() > 0) {
                for (LocMast loc : locMasts) {
                    if (Utils.isShallowLoc(slaveProperties, loc.getLocNo())) {
                        continue;
                    }
                    String shallowLocNo = Utils.getShallowLoc(slaveProperties,  loc.getLocNo());
                    // 检测目标库位是否为空库位
                    LocMast shallowLoc = locMastService.selectById(shallowLocNo);
                    if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
                        if (shallowLoc.getLocType1()<locTypeDto.getLocType1()){
                            continue;
                        }
                        if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) {
                            locMast = shallowLoc;
                            crnNo = locMast.getCrnNo();
                            break;
                        }
                    }
                }
            }
        }
        // 获取目标站
        Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
                .eq("type_no", staDescId)
                .eq("stn_no", sourceStaNo)
                .eq("crn_no", 1);
        StaDesc staDesc = staDescService.selectOne(wrapper);
        if (Cools.isEmpty(staDesc)) {
            log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo);
            throw new CoolException("入库路径不存在");
        }
        BasDevp staNo = basDevpService.selectById(staDesc.getStnNo());
        if (!staNo.getAutoing().equals("Y")) {
            throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
        }
        // 如果没有相近物料,则按规则轮询货架
        if (null == locMast) {
            LocMast locMast1 = new LocMast();
            if(times != 0){
                locMast1=locMastService.selectOne(new EntityWrapper<LocMast>()
                        .eq("row1", 1)
                        .eq("loc_sts","O")
                        .eq("loc_type1", locTypeDto.getLocType1())
                        .orderBy("lev1,bay1 ASC"));
            } else {
                locMast1=locMastService.selectOne(new EntityWrapper<LocMast>()
                        .eq("row1", 8)
                        .eq("loc_sts","O")
                        .eq("loc_type1", locTypeDto.getLocType1())
                        .orderBy("lev1,bay1 ASC"));
            }
            if(!Cools.isEmpty(locMast1)){
                locMast=locMast1;
            }
        }
        // 更新库位排号
        rowLastno.setCurrentRow(curRow);
        rowLastnoService.updateById(rowLastno);
        // 2.库位当前所属尺寸无空库位时,调整尺寸参数,向上兼容检索库位
        if (Cools.isEmpty(locMast)) {
            times = times - 1;
            if (times >= 0) {
                return getLocNoRun4(whsType,staDescId, sourceStaNo, matnr, batch, grade,moveCrnNo,locTypeDto,times);
            }
            log.error("系统没有空库位!!! 尺寸规格: {},", JSON.toJSONString(locTypeDto));
            throw new CoolException("没有空库位");
        }
        String locNo = locMast.getLocNo();
        // 返回找到的库位
        startupDto.setWorkNo(0);
        startupDto.setCrnNo(locMast.getCrnNo());
        startupDto.setSourceStaNo(sourceStaNo);
        startupDto.setLocNo(locNo);
        return startupDto;
    }
    public StartupDto getLocNoRun5(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, Integer moveCrnNo, LocTypeDto locTypeDto, int times) {
        if (Cools.isEmpty(matnr)) {  //物料号
            matnr = "";