自动化立体仓库 - WMS系统
dubin
2025-09-24 9c08f3ae419992dda4f4f3ff4650fafd6585ebae
src/main/java/com/zy/common/service/CommonService.java
@@ -123,7 +123,13 @@
    @Transactional
    public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, LocTypeDto locTypeDto) {
         whsType = Utils.GetWhsType(sourceStaNo);
        return getLocNoRun(whsType,staDescId,sourceStaNo,matnr,batch,grade,0,locTypeDto,0);
        return getLocNo(whsType,staDescId,sourceStaNo,matnr,batch,grade,0,locTypeDto,0);
    }
    @Transactional
    public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, LocTypeDto locTypeDto,String barcode) {
        whsType = Utils.GetWhsType(sourceStaNo);
        return getLocNo1(whsType,staDescId,sourceStaNo,matnr,batch,grade,0,locTypeDto,0,barcode);
    }
    /**
@@ -136,7 +142,7 @@
     * @return locNo 检索到的库位号
     */
    @Transactional
    public StartupDto getLocNoRun(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, Integer moveCrnNo, LocTypeDto locTypeDto, int times) {
    public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, Integer moveCrnNo, LocTypeDto locTypeDto, int times) {
        if (Cools.isEmpty(matnr)) {  //物料号
            matnr = "";
        }
@@ -160,7 +166,6 @@
        int eRow = rowLastno.geteRow();
        int crnNumber = rowLastno.getCrnQty();
        int tagId = matService.getTagIdByMatnr(matnr);
        if (Cools.isEmpty(rowLastno)) {
            throw new CoolException("数据异常,请联系管理员");
        }
@@ -169,71 +174,65 @@
        if (!Cools.isEmpty(moveCrnNo) && moveCrnNo!=0){
            crnNumber = moveCrnNo;
            curRow = eRow;
            if (times==0){
                curRow = moveCrnNo*4-1;
            }else {
                curRow = moveCrnNo*4-2;
            }
        }
        //此程序用于优化堆垛机异常时的运行时间
        for (int i = times; i < crnNumber*2; i++) {
        for (int i = times; i < crnNumber; i++) {
            int[] locNecessaryParameters = Utils.LocNecessaryParameters(whsType, curRow, crnNumber);
            curRow = locNecessaryParameters[1];
            crnNo = locNecessaryParameters[2];
            if (basCrnpService.checkSiteError(crnNo, true)) {
                rowCount =  locNecessaryParameters[0];
                nearRow = locNecessaryParameters[3];
                List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O"));
                int crnCountO = wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("crn_no", crnNo).le("io_type",100));
                if (locMasts.size()-crnCountO<=0){
                    times++;
                    continue;
                }
                break;
            } else {
                times++;
            }
        }
//        if (nearRow == 0) {
//            throw new CoolException("无可用堆垛机");
//        }
        if (nearRow == 0) {
            throw new CoolException("无可用堆垛机");
        }
        boolean signRule1 = false;
        boolean signRule2 = false;
        if (Utils.BooleanWhsTypeStaIoType(whsType)){
            // 靠近摆放规则 --- 同天同规格物料 //分离版
            if (!Cools.isEmpty(matnr) &&  staDescId == 1){
                signRule1 = false;
            }
            // 靠近摆放规则 --- 同天同规格物料 //互通版
            if (!Cools.isEmpty(matnr) && staDescId == 1) {
                signRule2 = true;
            }
        // 靠近摆放规则 --- 同天同规格物料 //分离版
//        if (!Cools.isEmpty(matnr) &&  (staDescId == 1)){
//            signRule1 = true;
//        }
        // 靠近摆放规则 --- 同天同规格物料 //互通版
        if (!Cools.isEmpty(matnr) && staDescId == 1) {
            signRule2 = true;
        }
            if (!Cools.isEmpty(matnr) &&  (staDescId == 11 || staDescId == 111)) {
                signRule1 = true;
            }
        if (!Cools.isEmpty(matnr) &&  (staDescId == 11 || staDescId == 111)) {
            signRule1 = true;
        }
        if (signRule1){
            if (nearRow!=curRow){
                List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O"));
                for (LocMast locMast1:locMasts){
                    //获取巷道
                    List<String> groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,locMast1.getLocNo(), curRow>nearRow);
                    //获取目标库位所在巷道最浅非空库位
                    LocMast locMastF = locMastService.selectLocByLocStsPakInF(curRow,nearRow,groupOutsideLocCrn);
                    if (!Cools.isEmpty(locMastF) && locMastF.getLocSts().equals("F")){
                        LocDetl locDetl = locDetlService.selectOne(new EntityWrapper<LocDetl>().eq("loc_no", locMastF.getLocNo()));
                        if (!Cools.isEmpty(locDetl) && matnr.equals(locDetl.getMatnr()) && batch.equals(Cools.isEmpty(locDetl.getBatch()) ? "" : locDetl.getBatch()) && grade.equals(Cools.isEmpty(locDetl.getBrand()) ? "" : locDetl.getBrand())) {
                            //获取目标库位所在巷道最浅非空库位
                            locMast = locMastService.selectLocByLocStsPakInO(curRow,nearRow,groupOutsideLocCrn);
                            break;
                        }
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O"));
            for (LocMast locMast1:locMasts){
                if (VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
                    continue;
                }
                String shallowLoc = Utils.getDeepLoc(slaveProperties,locMast1.getLocNo());
                LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no",shallowLoc));
                if (!Cools.isEmpty(locMast2) && locMast2.getLocSts().equals("F")){
                    LocDetl locDetl = locDetlService.selectOne(new EntityWrapper<LocDetl>().eq("loc_no", locMast2.getLocNo()));
                    if (!Cools.isEmpty(locDetl) && matnr.equals(locDetl.getMatnr())) {
                        locMast = locMast1;
                        break;
                    }
                }
            }
        }else if (signRule2){
            List<String> locNos = locDetlService.getSameDetlToday(matnr, sRow, eRow);
            List<String> locNos = locDetlService.getSameDetlToday(matnr,batch, sRow, eRow);
            for (String locNo : locNos) {
                if (Utils.isShallowLoc(slaveProperties, locNo)) {
                    continue;
@@ -254,7 +253,7 @@
        }
//        // 靠近摆放规则 --- 空托  //分离版
//        if (staDescId == 10 && Utils.BooleanWhsTypeStaIoType(whsType)) {
//       if (staDescId == 10) {
//            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O"));
//            for (LocMast locMast1:locMasts){
//                if (VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
@@ -270,7 +269,7 @@
//        }
        // 靠近摆放规则 --- 空托 //互通版
        if (staDescId == 10  && Utils.BooleanWhsTypeStaIoType(whsType)) {
        if (staDescId == 10) {
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow));
            if (locMasts.size() > 0) {
                for (LocMast loc : locMasts) {
@@ -308,19 +307,17 @@
                log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo);
//                throw new CoolException("入库路径不存在");
                crnNo = 0;
            }else {
                staNo = basDevpService.selectById(staDesc.getCrnStn());
                if (!staNo.getAutoing().equals("Y")) {
                    log.error("目标站"+staDesc.getCrnStn()+"不可用");
//                throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
                    crnNo = 0;
                }
                startupDto.setStaNo(staNo.getDevNo());
            }
            staNo = basDevpService.selectById(staDesc.getCrnStn());
            if (!staNo.getAutoing().equals("Y")) {
//                throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
                crnNo = 0;
            }
            startupDto.setStaNo(staNo.getDevNo());
        }
        // 更新库位排号
        if (Utils.BooleanWhsTypeSta(whsType, staDescId) && Cools.isEmpty(locMast)) {
        if (Utils.BooleanWhsTypeSta(whsType, staDescId)) {
            rowLastno.setCurrentRow(curRow);
            rowLastnoService.updateById(rowLastno);
        }
@@ -329,87 +326,30 @@
        // 1.按规则查找库位
        if (Cools.isEmpty(locMast) && crnNo != 0) {
            List<LocMast> locMasts = null;
            if(sourceStaNo % 100 > 10){
                locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                        .eq("row1", nearRow)
                        .eq("loc_sts", "O")
                        .orderBy("lev1",true).orderBy("bay1",false));
            }else{
                 locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                        .eq("row1", nearRow)
                        .eq("loc_sts", "O")
                        .orderBy("lev1",true).orderBy("bay1",true));
            }
//            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
//                    .eq("row1", nearRow)
//                    .eq("loc_sts", "O")
//                    .orderBy("lev1",true).orderBy("bay1",true));
//            for (LocMast locMast1 : locMasts) {
//                if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
//                    continue;
//                }
//                if (Utils.BooleanWhsTypeStaIoType(whsType)){
////                    String shallowLoc = Utils.getDeepLoc(slaveProperties, locMast1.getLocNo());
//                    LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>()
//                            .eq("loc_sts", "O"));
//                    if (!Cools.isEmpty(locMast2)) {
//                        locMast = locMast2;
//                        break;
//                    }
//                } else {
//                    if (!Cools.isEmpty(locMast1)) {
//                        locMast = locMast1;
//                        break;
//                    }
//                }
//            }
            if (Cools.isEmpty(locMast) && Utils.BooleanWhsTypeStaIoType(whsType)){
                if(tagId == 226){
                    List<LocMast> filteredLocMasts = new ArrayList<>();
                    for (LocMast loc : locMasts) {
                        Integer lev = loc.getLev1();
                        if (lev != null && lev >= 6 && lev <= 10) {
                            filteredLocMasts.add(loc);
                        }
                    }
                    locMasts = filteredLocMasts;
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O"));
            for (LocMast locMast1 : locMasts) {
                if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
                    continue;
                }
//                if(tagId == 226){  //原材料毛胚等
//                    List<LocMast> filteredLocMasts = new ArrayList<>();
//                    for (LocMast loc : locMasts) {
//                        Integer lev = loc.getLev1();
//                        if (lev != null && lev >= 1 && lev <= 5) {
//                            filteredLocMasts.add(loc);
//                        }
//                    }
//                    locMasts = filteredLocMasts;
//                }
                for (LocMast locMast1 : locMasts) {
                    if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
                        continue;
                    }
                    if (!Cools.isEmpty(locMast1)) {
                        locMast = locMast1;
                        break;
                    }
                String shallowLoc = Utils.getDeepLoc(slaveProperties, locMast1.getLocNo());
                LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no", shallowLoc).eq("loc_sts", "O"));
                if (!Cools.isEmpty(locMast2)) {
                    locMast = locMast2;
                    break;
                }
            }
        }
        if (!basCrnpService.checkSiteError(crnNo, true)) {
        if (!Cools.isEmpty(locMast) && !basCrnpService.checkSiteError(crnNo, true)) {
            locMast = null;
        }
        // 递归查询
        if (Cools.isEmpty(locMast) || !locMast.getLocSts().equals("O")) {
            // 当前巷道无空库位时,递归调整至下一巷道,检索全部巷道无果后,跳出递归
            if (times < 1) {
            if (times < rowCount) {
                times = times + 1;
                return getLocNoRun(whsType, staDescId, sourceStaNo, matnr, batch, grade,moveCrnNo+1, locTypeDto, times);
                return getLocNo(1, staDescId, sourceStaNo, matnr, batch, grade,moveCrnNo, locTypeDto, times);
            }
//            // 2.库位当前所属尺寸无空库位时,调整尺寸参数,向上兼容检索库位
//            if (locTypeDto.getLocType1() < 2) {
@@ -431,4 +371,52 @@
        startupDto.setLocNo(locNo);
        return startupDto;
    }
    /*
    * 检索库位号
    * */
    @Transactional
    public StartupDto getLocNo1(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, Integer moveCrnNo, LocTypeDto locTypeDto, int times,String barcode){
        StartupDto startupDto = new StartupDto();
        Wrapper<StaDesc> wrapper = null;
        StaDesc staDesc = null;
        BasDevp staNo = null;
        int crnNo = 1;      //堆垛机号
        if (Utils.BooleanWhsTypeSta(whsType, staDescId)) {
            // 获取目标站
            wrapper = new EntityWrapper<StaDesc>()
                    .eq("type_no", staDescId)
                    .eq("stn_no", sourceStaNo)
                    .eq("crn_no", crnNo);
            staDesc = staDescService.selectOne(wrapper);
            if (Cools.isEmpty(staDesc)) {
                log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo);
                throw new CoolException("入库路径不存在");
//                crnNo = 0;
            }
            staNo = basDevpService.selectById(staDesc.getCrnStn());
            if (!staNo.getAutoing().equals("Y")) {
                throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
//                crnNo = 0;
            }
            startupDto.setStaNo(staNo.getDevNo());
        }
        int workNo = getWorkNo(0);
        startupDto.setWorkNo(workNo);
        startupDto.setSourceStaNo(sourceStaNo);
        startupDto.setCrnNo(1);
        //第一次入库
        //后续入库(托盘和库位已经绑定)
        LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("barcode", barcode));
        if (locMast != null){
            if (!locMast.getLocSts().equals("O")){
                log.error("与该托盘绑定的库位已被占用,托盘码:{},库位号:{}",barcode,locMast.getLocNo());
            } else {
                startupDto.setLocNo(locMast.getLocNo());
            }
        } else {
            //托盘与库位未绑定 走第一次入库逻辑
        }
        return startupDto;
    }
}