自动化立体仓库 - WMS系统
luxiaotao1123
2022-03-23 9b50ae798149b64f9e3413897ff96d4084a9a7aa
src/main/java/com/zy/asrs/service/impl/WorkServiceImpl.java
@@ -1,30 +1,40 @@
package com.zy.asrs.service.impl;
import com.alibaba.fastjson.JSON;
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.baomidou.mybatisplus.mapper.Wrapper;
import com.core.common.BaseRes;
import com.core.common.Cools;
import com.core.common.DateUtils;
import com.core.common.SnowflakeIdWorker;
import com.core.exception.CoolException;
import com.zy.asrs.entity.*;
import com.zy.asrs.entity.param.EmptyPlateOutParam;
import com.zy.asrs.entity.param.FullStoreParam;
import com.zy.asrs.entity.param.LocDetlAdjustParam;
import com.zy.asrs.entity.param.StockOutParam;
import com.zy.asrs.entity.result.PakoutVo;
import com.zy.asrs.service.*;
import com.zy.asrs.utils.VersionUtils;
import com.zy.common.model.LocDetlDto;
import com.zy.common.model.OutLocDto;
import com.zy.common.model.StartupDto;
import com.zy.common.model.*;
import com.zy.common.model.enums.WorkNoType;
import com.zy.common.service.CommonService;
import com.zy.common.service.wms.Result;
import com.zy.common.service.wms.WmsService;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.jdbc.core.JdbcTemplate;
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;
import java.util.*;
import java.util.concurrent.TimeUnit;
import java.util.stream.Collectors;
/**
 * Created by vincent on 2020/6/11
 */
@Slf4j
@Service
public class WorkServiceImpl implements WorkService {
@@ -53,6 +63,12 @@
    private AdjDetlService adjDetlService;
    @Autowired
    private WrkMastLogService wrkMastLogService;
    @Autowired
    private WrkDetlLogService wrkDetlLogService;
    @Autowired
    private WmsService wmsService;
    @Autowired
    private SnowflakeIdWorker snowflakeIdWorker;
    @Override
    @Transactional
@@ -62,11 +78,15 @@
            throw new CoolException(BaseRes.PARAM);
        }
        // 源站点状态检测
        BasDevp sourceStaNo = basDevpService.checkSiteStatus(param.getDevpNo());
        // 生成工作号
        int workNo = commonService.getWorkNo(DEFAULT_WORK_NO_TYPE);
        BasDevp sourceStaNo = basDevpService.checkSiteStatus(param.getDevpNo(), true);
        // 检索库位
        StartupDto dto = commonService.getLocNo(DEFAULT_ROW_NO_TYPE, 1, param.getDevpNo());
        LocTypeDto locTypeDto = new LocTypeDto(sourceStaNo);
        log.info(JSON.toJSONString(locTypeDto));
        log.info("{}入库口尺寸检测:{}", param.getDevpNo(), locTypeDto.getLocType1()==1?"低规格库位":"高规格库位");
        List<String> matNos = param.getList().stream().map(FullStoreParam.MatCodeStore::getMatNo).distinct().collect(Collectors.toList());
        StartupDto dto = commonService.getLocNo(DEFAULT_ROW_NO_TYPE, 1, param.getDevpNo(), matNos, locTypeDto, 0);
        // 生成工作号
        int workNo = dto.getWorkNo();
        // 生成工作档
        WrkMast wrkMast = new WrkMast();
        wrkMast.setWrkNo(workNo);
@@ -140,7 +160,7 @@
        }
        if (!locDetlDtos.isEmpty()) {
            // 启动出库开始 101.出库
            stockOut(staNo, locDetlDtos, null, userId);
            stockOut(staNo, locDetlDtos, null, userId, null, false, null);
        } else {
            throw new CoolException("库位物料不存在");
        }
@@ -148,7 +168,7 @@
    @Override
    @Transactional
    public void stockOut(BasDevp staNo, List<LocDetlDto> locDetlDtos, Integer ioType, Long userId) {
    public void stockOut(BasDevp staNo, List<LocDetlDto> locDetlDtos, Integer ioType, Long userId, String allotNo, Boolean sell, Double more) {
        // 合并同类项
        Set<String> locNos = new HashSet<>();
        locDetlDtos.forEach(dto -> locNos.add(dto.getLocDetl().getLocNo()));
@@ -183,7 +203,7 @@
                throw new CoolException("出库路径不存在");
            }
            // 生成工作号
            int workNo = commonService.getWorkNo(DEFAULT_WORK_NO_TYPE);
            int workNo = commonService.getWorkNo(WorkNoType.getWorkNoType(ioType));
            // 生成工作档
            WrkMast wrkMast = new WrkMast();
            wrkMast.setWrkNo(workNo);
@@ -200,6 +220,9 @@
            wrkMast.setExitMk("N"); // 退出
            wrkMast.setEmptyMk("N"); // 空板
            wrkMast.setLinkMis("N");
            wrkMast.setPacked(allotNo); // 平仓补仓单号
            wrkMast.setPdcType(sell?"Y":"N"); // ERP销售订单出库任务
            wrkMast.setRefWrkno(more==null?0.0D:more);
            wrkMast.setAppeUser(userId); // 操作人员数据
            wrkMast.setAppeTime(new Date());
            wrkMast.setModiUser(userId);
@@ -244,23 +267,23 @@
    @Transactional
    public String emptyPlateIn(Integer devpNo, Long userId) {
        // 源站点状态检测
        BasDevp sourceStaNo = basDevpService.checkSiteStatus(devpNo);
        // 生成工作号
        int workNo = commonService.getWorkNo(DEFAULT_WORK_NO_TYPE);
        BasDevp sourceStaNo = basDevpService.checkSiteStatus(devpNo, true);
        // 检索库位
        StartupDto dto = commonService.getLocNo(DEFAULT_ROW_NO_TYPE, 10, devpNo);
        LocTypeDto locTypeDto = new LocTypeDto(sourceStaNo);
        StartupDto dto = commonService.getLocNo(DEFAULT_ROW_NO_TYPE, 10, devpNo, null, locTypeDto, 0);
        int workNo = dto.getWorkNo();
        // 生成工作档
        WrkMast wrkMast = new WrkMast();
        wrkMast.setWrkNo(workNo);
        wrkMast.setIoTime(new Date());
        wrkMast.setWrkSts(1L); // 工作状态:生成入库ID
        wrkMast.setIoType(10); // 入出库状态:10.空板入库
        wrkMast.setIoPri(13D); // 优先级:10
        wrkMast.setIoPri(10D); // 优先级:10
        wrkMast.setCrnNo(dto.getCrnNo());
        wrkMast.setSourceStaNo(dto.getSourceStaNo());
        wrkMast.setStaNo(dto.getStaNo());
        wrkMast.setLocNo(dto.getLocNo());
        wrkMast.setFullPlt("N"); // 满板:Y
        wrkMast.setFullPlt("N"); // 满板
        wrkMast.setPicking("N"); // 拣料
        wrkMast.setExitMk("N"); // 退出
        wrkMast.setEmptyMk("Y"); // 空板
@@ -305,7 +328,7 @@
        }
        for (String locNo : param.getLocNos()) {
            // 获取工作号
            int workNo = commonService.getWorkNo(DEFAULT_WORK_NO_TYPE);
            int workNo = commonService.getWorkNo(WorkNoType.PAKOUT.type);
            // 获取库位
            LocMast locMast = locMastService.selectById(locNo);
            if (Cools.isEmpty(locMast)) {
@@ -376,7 +399,7 @@
        }
        if (!locDetlDtos.isEmpty()) {
            // 启动出库开始 107.盘点出库
            stockOut(staNo, locDetlDtos, 107, userId);
            stockOut(staNo, locDetlDtos, 107, userId, null, false, null);
        } else {
            throw new CoolException("库位物料不存在");
        }
@@ -397,7 +420,7 @@
            throw new CoolException("移转库位属于不同堆垛机");
        }
        // 获取工作号
        int workNo = commonService.getWorkNo(DEFAULT_WORK_NO_TYPE);
        int workNo = commonService.getWorkNo(WorkNoType.PICK.type);
        // 保存工作档
        WrkMast wrkMast = new WrkMast();
        wrkMast.setWrkNo(workNo);
@@ -479,8 +502,13 @@
        } else if (wrkMast.getWrkSts() > 10) {
            wrkMast.setWrkSts(14L);
        }
        wrkMast.setModiTime(new Date());
        Date now = new Date();
        wrkMast.setCrnStrTime(DateUtils.calculate(now, 1L, TimeUnit.SECONDS, true));
        wrkMast.setCrnEndTime(now);
        wrkMast.setModiTime(now);
        wrkMast.setModiUser(userId);
        // 完成操作人员记录
        wrkMast.setManuType("手动完成");
        if (!wrkMastService.updateById(wrkMast)) {
            throw new CoolException("修改工作档失败");
        }
@@ -525,12 +553,37 @@
                adjDetl.setOriQty(0.0D);
                adjDetl.setAdjQty(adjust.getCount());
                adjDetlService.save(adjDetl, userId);
                // 上报erp
                String docNum = "CS-" + String.valueOf(snowflakeIdWorker.nextId()).substring(0, 15);
                Integer docId = 14; // 报溢单
                List<BillDto> dtos = new ArrayList<>();
                BillDto billDto = new BillDto();
                billDto.setMatnr(adjust.getMatnr());
                billDto.setQty(Math.abs(adjust.getCount()));
                dtos.add(billDto);
                Result result = wmsService.erpUpload(dtos, docId, docNum);
                if (result.getCode() != 200) {
                    throw new CoolException("库存调整失败,原因:无法上报至ERP");
                }
            // 修改原库存明细
            } else {
                // 如果数量修改,则更新库存明细
                if (!adjust.getCount().equals(one.getAnfme())) {
                    // 当数量被修改为 0 时,直接清除库存明细
                    if (adjust.getCount() == 0) {
                        // 上报erp
                        String docNum = "CD-" + String.valueOf(snowflakeIdWorker.nextId()).substring(0, 15);
                        Integer docId = 9; // 报损单
                        List<BillDto> dtos = new ArrayList<>();
                        BillDto billDto = new BillDto();
                        billDto.setMatnr(adjust.getMatnr());
                        billDto.setQty(Math.abs(one.getAnfme()));
                        dtos.add(billDto);
                        Result result = wmsService.erpUpload(dtos, docId, docNum);
                        if (result.getCode() != 200) {
                            throw new CoolException("库存调整失败,原因:无法上报至ERP");
                        }
                        // 删除库存
                        if (!locDetlService.delete(new EntityWrapper<>(one))) {
                            throw new CoolException("清除库存明细失败");
                        }
@@ -544,6 +597,27 @@
                                .eq("matnr", adjust.getMatnr()))) {
                            throw new CoolException("修改库存明细失败");
                        }
                        // 上报erp
                        String docNum;
                        Integer docId;
                        if (one.getAnfme() > adjust.getCount()) {
                            // 报损
                            docNum = "CD-" + String.valueOf(snowflakeIdWorker.nextId()).substring(0, 15);
                            docId = 9;
                        } else {
                            // 报溢
                            docNum = "CS-" + String.valueOf(snowflakeIdWorker.nextId()).substring(0, 15);
                            docId = 14;
                        }
                        List<BillDto> dtos = new ArrayList<>();
                        BillDto billDto = new BillDto();
                        billDto.setMatnr(adjust.getMatnr());
                        billDto.setQty(Math.abs(one.getAnfme() - adjust.getCount()));
                        dtos.add(billDto);
                        Result result = wmsService.erpUpload(dtos, docId, docNum);
                        if (result.getCode() != 200) {
                            throw new CoolException("库存调整失败,原因:无法上报至ERP");
                        }
                    }
                    // 保存调整记录
                    AdjDetl adjDetl = new AdjDetl();
@@ -553,6 +627,15 @@
                    adjDetl.setAdjQty(adjust.getCount());
                    adjDetlService.save(adjDetl, userId);
                }
            }
        }
        List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", param.getLocNo()));
        if (locDetls.isEmpty()) {
            locMast.setLocSts("D");
            locMast.setModiUser(userId);
            locMast.setModiTime(new Date());
            if (!locMastService.updateById(locMast)) {
                throw new CoolException("更新库位状态失败");
            }
        }
    }
@@ -592,6 +675,18 @@
            // 出库 ===>> F.在库
            if (wrkMast.getIoType() > 100 && wrkMast.getIoType() != 110) {
                locSts = "F";
                // 销售单关联,则生成新的出库任务
                if (wrkMast.getPdcType().equals("Y")) {
                    List<WrkDetl> wrkDetls = wrkDetlService.selectList(new EntityWrapper<WrkDetl>().eq("wrk_no", workNo));
                    for (WrkDetl wrkDetl : wrkDetls) {
                        Double sumAnfme = Optional.ofNullable(locDetlService.getSumAnfme(wrkDetl.getMatnr())).orElse(0.0D);
                        if (sumAnfme < wrkDetl.getAnfme()) {
                            throw new CoolException("取消失败!库存不足以重新生成出库作业");
                        }
                    }
                    // 生成新的出库作业
                    stockOutRe(wrkMast, wrkDetls);
                }
            // 空板出库 ===>> D.空桶/空栈板
            } else if (wrkMast.getIoType() == 110) {
                locSts = "D";
@@ -611,10 +706,29 @@
        } else {
            throw new CoolException("当前工作状态无法取消");
        }
        // 删除工作档
        // 取消操作人员记录
        wrkMast.setManuType("手动取消");
        wrkMast.setModiUser(userId);
        wrkMast.setModiTime(new Date());
        if (!wrkMastService.updateById(wrkMast)) {
            throw new CoolException("取消工作档失败");
        }
        // 保存工作主档历史档
        if (!wrkMastLogService.save(wrkMast.getWrkNo())) {
            throw new CoolException("保存工作历史档失败, workNo = " + wrkMast.getWrkNo());
        }
        // 删除工作主档
        boolean wrkMastRes = wrkMastService.deleteById(wrkMast);
        // 删除工作档明细
        boolean wrkDetlRes = wrkDetlService.delete(new EntityWrapper<WrkDetl>().eq("wrk_no", workNo));
        if (wrkMast.getIoType() != 10 && wrkMast.getIoType() != 110) {
            // 保存工作明细档历史档
            if (!wrkDetlLogService.save(wrkMast.getWrkNo())) {
                throw new CoolException("保存工作明细历史档失败, workNo = " + wrkMast.getWrkNo());
            }
            // 删除工作档明细
            boolean wrkDetlRes = wrkDetlService.delete(new EntityWrapper<WrkDetl>().eq("wrk_no", workNo));
        }
        // 修改库位状态
        LocMast locMast = locMastService.selectById(locNo);
        if (Cools.isEmpty(locMast)) {
@@ -624,7 +738,7 @@
        locMast.setModiTime(new Date());
        locMast.setModiUser(userId);
        boolean locMastRes = locMastService.updateById(locMast);
        if (!wrkMastRes || !wrkDetlRes || !locMastRes) {
        if (!wrkMastRes || !locMastRes) {
            throw new CoolException("保存数据失败");
        }
    }
@@ -645,9 +759,9 @@
            throw new CoolException("当前工作状态无法进行操作");
        }
        // 保存工作明细档历史档
//        if (!wrkDetlLogService.save(wrkMast.getWrkNo())) {
//            throw new CoolException("保存工作明细档历史档失败");
//        }
        if (!wrkDetlLogService.save(wrkMast.getWrkNo())) {
            throw new CoolException("保存工作明细档历史档失败");
        }
        // 保存工作主档历史档
        if (!wrkMastLogService.save(wrkMast.getWrkNo())) {
            throw new CoolException("保存工作主档历史档失败");
@@ -685,4 +799,54 @@
        }
    }
    @Autowired
    private JdbcTemplate jdbcTemplate;
    private boolean pickSite = false;
    private void stockOutRe(WrkMast wrkMast, List<WrkDetl> wrkDetls) {
        for (WrkDetl wrkDetl : wrkDetls) {
            List<LocDetl> locDetls = locDetlService.selectPakoutByRule(wrkDetl.getMatnr());
            double issued = wrkDetl.getAnfme();
            for (LocDetl locDetl : locDetls) {
                if (issued > 0) {
                    // 生成出库工作档
                    // 全板
                    if (issued>=locDetl.getAnfme()) {
                        BasDevp staNo = basDevpService.checkSiteStatus(103);
                        List<LocDetlDto> detlDtos = new ArrayList<>();
                        LocDetlDto dto = new LocDetlDto();
                        dto.setLocDetl(locDetl);
                        dto.setCount(issued>=locDetl.getAnfme()?locDetl.getAnfme():issued);
                        detlDtos.add(dto);
                        stockOut(staNo, detlDtos, 101, 9527L, null, true, null);
                        // 拣料
                    } else {
                        int priorCount = jdbcTemplate.queryForObject("select isnull(count(*),0) from man_prior where 1=1 and matnr = '" + wrkDetl.getMatnr() + "'", Integer.class);
                        if (priorCount > 0) {
                            BasDevp staNo = basDevpService.checkSiteStatus(103);
                            List<LocDetlDto> detlDtos = new ArrayList<>();
                            LocDetlDto dto = new LocDetlDto();
                            dto.setLocDetl(locDetl);
                            dto.setCount(locDetl.getAnfme());
                            detlDtos.add(dto);
                            stockOut(staNo, detlDtos, 101, 9527L,null, true,locDetl.getAnfme()-issued);
                        } else {
                            BasDevp staNo = basDevpService.checkSiteStatus(pickSite?113:109);
                            List<LocDetlDto> detlDtos = new ArrayList<>();
                            LocDetlDto dto = new LocDetlDto();
                            dto.setLocDetl(locDetl);
                            dto.setCount(issued>=locDetl.getAnfme()?locDetl.getAnfme():issued);
                            detlDtos.add(dto);
                            stockOut(staNo, detlDtos, 103, 9527L, null, true, null);
                        }
                    }
                    // 剩余待出数量递减
                    issued = issued - locDetl.getAnfme();
                }
            }
        }
        pickSite = !pickSite;
    }
}