自动化立体仓库 - WMS系统
#1
dubin
2025-12-17 96c5a749f14c3dea75ff774e5eed2921ba0f2555
src/main/java/com/zy/common/service/CommonService.java
@@ -6,6 +6,7 @@
import com.core.common.Cools;
import com.core.exception.CoolException;
import com.zy.asrs.entity.*;
import com.zy.asrs.entity.result.FindLocNoAttributeVo;
import com.zy.asrs.service.*;
import com.zy.asrs.utils.Utils;
import com.zy.asrs.utils.VersionUtils;
@@ -17,7 +18,9 @@
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;
import javax.sql.rowset.WebRowSet;
import java.util.Arrays;
import java.util.Collections;
import java.util.List;
import java.util.concurrent.atomic.AtomicReference;
@@ -134,6 +137,208 @@
            log.error("入库失败,错误信息: {}", ex.getMessage(), ex);
        }
        return null;
    }
    @Transactional
    public StartupDto getLocNoNew(Integer staDescId, Integer sourceStaNo,FindLocNoAttributeVo findLocNoAttributeVo,LocTypeDto locTypeDto,String barcode){
        StartupDto startupDto = null;
        StringBuilder builder = new StringBuilder();
        try {
            startupDto = searchLocNoByCrnNo(staDescId,sourceStaNo,findLocNoAttributeVo,locTypeDto);
        }catch (Exception e){
            builder.append(e.getMessage()).append(",");
        }
        if (startupDto == null){
            builder.append("找不到空库位");
            throw new CoolException(builder.toString());
        }
        return startupDto;
    }
    @Transactional
    public StartupDto searchLocNoByCrnNo(Integer staDescId,Integer sourceStaNo,FindLocNoAttributeVo findLocNoAttributeVo,LocTypeDto locTypeDto){
        LocMast locMast = null;
        if (staDescId == 10){
            //搜索空托盘
            locMast = searchEmptyPallet(locTypeDto);
        }else {
            //满托盘
            locMast = searchMaxPallet(findLocNoAttributeVo,locTypeDto);
        }
        if (locMast == null){
            throw new CoolException("找不到符合尺寸的空库位");
        }
        StartupDto startupDto = new StartupDto();
        String locNo = locMast.getLocNo();
        //生成工作号
        int workNo = getWorkNo(0);
        //返回dto
        startupDto.setWorkNo(workNo);
        startupDto.setCrnNo(locMast.getCrnNo());
        startupDto.setSourceStaNo(sourceStaNo);
        startupDto.setLocNo(locNo);
        return startupDto;
    }
    //搜索满托盘库位
    public LocMast searchMaxPallet(FindLocNoAttributeVo findLocNoAttributeVo, LocTypeDto locTypeDto){
        LocMast targetLocMast = null;
        List<String> locNos = locDetlService.getSameDetlList(findLocNoAttributeVo.getMatnr());
        for (String locNo : locNos) {
            //获取通道组
            List<Integer> locRowGroupDesc = Utils.getLocGroupDesc(slaveProperties,locNo);
            for (Integer row : locRowGroupDesc) {
                String deepLocNo = Utils.getLocNo(row,Utils.getBay(locNo),Utils.getLev(locNo));
                LocMast deepLoc = locMastService.selectById(deepLocNo);
                if (deepLoc == null){
                    continue;
                }
                if (deepLoc.getLocSts().equals("F")){
                    continue;
                }else if (deepLoc.getLocSts().equals("O")){
                    targetLocMast = deepLoc;
                    break;
                }else {
                    break;
                }
            }
        }
        if (targetLocMast == null){
            //相近物料匹配失败,搜索可用空库位组
            //获取设备楼层
//            List<Integer> levList = basCrnpService.getLevList();
//            Collections.shuffle(levList);
            List<Integer> locLevList = locMastService.getLevList();
//            levList.addAll(locLevList);
            for (Integer lev : locLevList) {
                List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "O").eq("lev1", lev).orderBy("bay1", true).orderBy("row1",true));
                for (LocMast locMast : locMasts) {
                    String locNo = locMast.getLocNo();
                    //获取通道组
                    List<Integer> locRowGroupDesc = Utils.getLocGroupDesc(slaveProperties,locNo);
                    boolean flag = true;
                    for (Integer row : locRowGroupDesc) {
                        String deepLocNo = Utils.getLocNo(row,Utils.getBay(locNo),Utils.getLev(locNo));
                        LocMast deepLoc = locMastService.selectById(deepLocNo);
                        if (deepLoc == null){
                            continue;
                        }
                        if (!deepLoc.getLocSts().equals("O")){
                            flag = false;
                            break;
                        }
                    }
                    if (flag){
                        for (Integer row : locRowGroupDesc) {
                            String deepLocNo = Utils.getLocNo(row,Utils.getBay(locNo),Utils.getLev(locNo));
                            LocMast deepLoc = locMastService.selectById(deepLocNo);
                            if (deepLoc == null){
                                continue;
                            }
                            targetLocMast = deepLoc;
                            break;
                        }
                        break;
                    }
                }
                if (targetLocMast != null){
                    break;
                }
            }
        }
        return targetLocMast;
    }
    //搜索空托盘库位
    public LocMast searchEmptyPallet(LocTypeDto locTypeDto){
        LocMast targetLocMast = null;
        List<LocMast> locMastsD = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "D"));
        for (LocMast locMast : locMastsD) {
            String locNo = locMast.getLocNo();
            //获取通道组
            List<Integer> locGroupDesc = Utils.getLocGroupDesc(slaveProperties, locNo);
            for (Integer row : locGroupDesc) {
                String deepLocNo = Utils.getLocNo(row, Utils.getBay(locNo), Utils.getLev(locNo));
                LocMast deepLoc = locMastService.selectById(deepLocNo);
                if (deepLoc == null){
                    continue;
                }
                if (deepLoc.getLocSts().equals("F")){
                    continue;
                }else if (deepLoc.getLocSts().equals("O")){
                    targetLocMast = deepLoc;
                    break;
                }else {
                    break;
                }
            }
        }
        if (targetLocMast == null){
            //获取设备楼层
//            List<Integer> levList = basCrnpService.getLevList();
//            Collections.shuffle(levList);
            List<Integer> locLevList = locMastService.getLevList();
//            levList.addAll(locLevList);
            for (Integer lev : locLevList) {
                //相近物料匹配失败,搜索可用空库位组
                List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "O").eq("lev1", lev).orderBy("bay1", true).orderBy("row1",true));
                for (LocMast locMast : locMasts) {
                    String locNo = locMast.getLocNo();
                    //获取通道组
                    List<Integer> locGroupDesc = Utils.getLocGroupDesc(slaveProperties, locNo);
                    boolean flag = true;
                    for (Integer row : locGroupDesc) {
                        String deepLocNo = Utils.getLocNo(row, Utils.getBay(locNo), Utils.getLev(locNo));
                        LocMast deepLoc = locMastService.selectById(deepLocNo);
                        if (deepLoc == null){
                            continue;
                        }
                        if (!deepLoc.getLocSts().equals("O")){
                            flag = false;
                            break;
                        }
                    }
                    if (flag){
                        for (Integer row : locGroupDesc) {
                            String deepLocNo = Utils.getLocNo(row, Utils.getBay(locNo), Utils.getLev(locNo));
                            LocMast deepLoc = locMastService.selectById(deepLocNo);
                            if (deepLoc == null){
                                continue;
                            }
                            targetLocMast = deepLoc;
                            break;
                        }
                        break;
                    }
                }
                if (targetLocMast != null){
                    break;
                }
            }
        }
        return targetLocMast;
    }
    /**
@@ -597,6 +802,157 @@
        return startupDto;
    }
    public StartupDto getLocNoRunPick(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, Integer moveCrnNo, LocTypeDto locTypeDto, int times) {
        int crnNo = 1;//小车编号备用
        RowLastno rowLastno = rowLastnoService.selectById(4);
        LocMast locMast = null;     // 目标库位
        StartupDto startupDto = new StartupDto();
        int curRow = rowLastno.getCurrentRow();
        int sRow = rowLastno.getsRow();
        int eRow = rowLastno.geteRow();
        int nearRow = 8;//特殊单排
        int orbit = 7;//轨道
        // 相似工作档案 --- 同天同规格物料
        if (!Cools.isEmpty(matnr) && (staDescId == 1 || staDescId == 11 || staDescId == 111) ) {
            //查询相似工作档案
            List<WrkMast> wrkMasts = wrkMastService.selectWrkMastWrkDetlMatnrBatch(1, matnr, batch,null, crnNo);
            for (WrkMast wrkMast:wrkMasts){
                if (Cools.isEmpty(wrkMast.getLocNo())){
                    continue;
                }
                //目标排为轨道外排
                if (Utils.getRow(wrkMast.getLocNo()) == orbit || Utils.getRow(wrkMast.getLocNo()) == nearRow){
                    continue;
                }
                //查找此库位的浅库位是否为空
                int value = Integer.valueOf(wrkMast.getLocNo().substring(0, 2)) + 1;
                String loc="0"+value+wrkMast.getLocNo().substring(2);
                LocMast locMast1=locMastService.selectOne(new EntityWrapper<LocMast>()
                        .eq("loc_no",loc)
                        .eq("loc_sts","O")
                        .eq("loc_type1", locTypeDto.getLocType1())
                );
                if(Cools.isEmpty(locMast1)){
                    continue;
                }
                locMast=locMast1;
                break;
            }
        }
        // 靠近摆放规则 --- 同天同规格物料
        if (Cools.isEmpty(locMast)) {
            List<LocDetl> locNos = locDetlService.getSameDetlToday(matnr, batch,sRow, eRow);
            for (LocDetl locNo : locNos) {
                //目标排为最外层排
                if (Utils.getRow(locNo.getLocNo()) == nearRow || Utils.getRow(locNo.getLocNo()) == orbit){
                    continue;
                }
                LocMast locMast2=locMastService.selectOne(new EntityWrapper<LocMast>()
                        .eq("loc_no",locNo.getLocNo())
                        .eq("loc_sts","F"));
                if(Cools.isEmpty(locMast2)){
                    continue;
                }
                int value = Integer.valueOf(locNo.getLocNo().substring(0, 2)) + 1;
                String loc="0"+value+locNo.getLocNo().substring(2);
                LocMast locMast1=locMastService.selectOne(new EntityWrapper<LocMast>()
                        .eq("loc_no",loc)
                        .eq("loc_sts","O")
                        .eq("loc_type1", locTypeDto.getLocType1())
                );
                if(Cools.isEmpty(locMast1)){
                    continue;
                }
                locMast=locMast1;
                break;
            }
        }
        // 靠近摆放规则 --- 空托
        if (staDescId == 10) {
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow));
            if (locMasts.size() > 0) {
                for (LocMast loc : locMasts) {
                    if (Utils.isShallowLoc(slaveProperties, loc.getLocNo())) {
                        continue;
                    }
                    String shallowLocNo = Utils.getShallowLoc(slaveProperties,  loc.getLocNo());
                    // 检测目标库位是否为空库位
                    LocMast shallowLoc = locMastService.selectById(shallowLocNo);
                    if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
                        if (shallowLoc.getLocType1()<locTypeDto.getLocType1()){
                            continue;
                        }
                        if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) {
                            locMast = shallowLoc;
                            crnNo = locMast.getCrnNo();
                            break;
                        }
                    }
                }
            }
        }
        // 获取目标站
        Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
                .eq("type_no", staDescId)
                .eq("stn_no", sourceStaNo)
                .eq("crn_no", 1);
        StaDesc staDesc = staDescService.selectOne(wrapper);
        if (Cools.isEmpty(staDesc)) {
            log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo);
            throw new CoolException("入库路径不存在");
        }
        BasDevp staNo = basDevpService.selectById(staDesc.getStnNo());
        if (!staNo.getAutoing().equals("Y")) {
            throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
        }
        // 如果没有相近物料,则按规则轮询货架
        if (null == locMast) {
            LocMast locMast1 = new LocMast();
            if(times != 0){
                locMast1=locMastService.selectOne(new EntityWrapper<LocMast>()
                        .eq("row1", 1)
                        .eq("loc_sts","O")
                        .eq("loc_type1", locTypeDto.getLocType1())
                        .orderBy("lev1,bay1 ASC"));
            } else {
                locMast1=locMastService.selectOne(new EntityWrapper<LocMast>()
                        .eq("row1", 8)
                        .eq("loc_sts","O")
                        .eq("loc_type1", locTypeDto.getLocType1())
                        .orderBy("lev1,bay1 ASC"));
            }
            if(!Cools.isEmpty(locMast1)){
                locMast=locMast1;
            }
        }
        // 更新库位排号
        rowLastno.setCurrentRow(curRow);
        rowLastnoService.updateById(rowLastno);
        // 2.库位当前所属尺寸无空库位时,调整尺寸参数,向上兼容检索库位
        if (Cools.isEmpty(locMast)) {
            times = times - 1;
            if (times >= 0) {
                return getLocNoRun4(whsType,staDescId, sourceStaNo, matnr, batch, grade,moveCrnNo,locTypeDto,times);
            }
            log.error("系统没有空库位!!! 尺寸规格: {},", JSON.toJSONString(locTypeDto));
            throw new CoolException("没有空库位");
        }
        String locNo = locMast.getLocNo();
        // 返回找到的库位
        startupDto.setWorkNo(0);
        startupDto.setCrnNo(locMast.getCrnNo());
        startupDto.setSourceStaNo(sourceStaNo);
        startupDto.setLocNo(locNo);
        return startupDto;
    }
    public StartupDto getLocNoRun5(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, Integer moveCrnNo, LocTypeDto locTypeDto, int times) {
        if (Cools.isEmpty(matnr)) {  //物料号
            matnr = "";