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10 小时以前 91c235d583d3f6579d060fac9fa91faa65a1b42c

 src/main/java/com/zy/api/service/impl/WcsApiServiceImpl.java

@@ -1,6 +1,7 @@
package com.zy.api.service.impl;

import com.alibaba.fastjson.JSON;
import com.alibaba.fastjson.JSONArray;
import com.alibaba.fastjson.JSONObject;
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.core.common.Cools;
@@ -38,10 +39,18 @@
    private static final String YES = "Y";
    private static final String NO = "N";

    /** 同一 WCS 路径、同一单号下一组下发的任务条数上限 */
    private static final int WCS_PUB_BATCH_SIZE = 20;

    /** 三方接口统计：本系统调用 WCS 的 namespace 约定 */
    private static final String NS_WMS_TO_WCS = "本系统请求WCS";

    @Autowired
    private LocMastService locMastService;
    @Autowired
    private WrkMastService wrkMastService;
    @Autowired
    private WrkMastLogService wrkMastLogService;
    @Autowired
    private WorkService workService;
    @Autowired
@@ -69,6 +78,8 @@
    private String stopOutTask;
    @Value("${wcs.address.getDeviceStatus:/openapi/getDeviceStatus}")
    private String getDeviceStatus;
    @Value("${wcs.address.queryTask:/openapi/queryTask}")
    private String queryTaskPath;
    @Value("${wcs.status-sync.method:GET}")
    private String deviceStatusMethod;
    @Autowired
@@ -77,6 +88,8 @@
    private BasDevpService basDevpService;
    @Autowired
    private BasCrnpService basCrnpService;
    @Autowired
    private ApiLogService apiLogService;


    /**
@@ -98,8 +111,11 @@
            return R.error(validateMsg);
        }
        String url = resolveTaskPath(params);
        String response;
        String requestJson = JSON.toJSONString(params);
        String response = null;
        R r = R.ok();
        Throwable wcsThrown = null;
        boolean wcsBizOk = false;
        try {
            log.info("下发搬运任务给wcs="+JSON.toJSONString(params));
            response = new HttpHandler.Builder()
@@ -107,12 +123,13 @@
                    .setPath(url)
                    .setHttps(wcs_address != null && wcs_address.startsWith("https://"))
                    .setTimeout(10, TimeUnit.SECONDS)
                    .setJson(JSON.toJSONString(params))
                    .setJson(requestJson)
                    .build()
                    .doPost();
            JSONObject jsonObject = JSON.parseObject(response);
            log.info("下发任务给wcs的返回值="+response);
            Integer code = jsonObject.getInteger("code");
            wcsBizOk = code != null && code == 200;

            if (code==200) {
                updateWrkMastAfterPublish(wrkMast);
@@ -121,7 +138,10 @@
                r =R.error();
            }
        } catch (IOException e) {
            wcsThrown = e;
            throw new RuntimeException(e);
        } finally {
            logWcsToApiLog(url, requestJson, response, wcsThrown, wcsBizOk);
        }
        return r;
    }
@@ -132,9 +152,8 @@
            return R.error("任务不能为空！！");
        }

        // 先一次性把本批任务对应的工作档捞出来，避免循环内重复查库。
        Map<String, WrkMast> wrkMastMap = getWrkMastMap(paramsList);
        Map<String, List<WorkTaskParams>> groupedTasks = new LinkedHashMap<>();
        List<WorkTaskParams> accepted = new ArrayList<>();
        List<String> skipMsgs = new ArrayList<>();

        for (WorkTaskParams params : paramsList) {
@@ -148,58 +167,64 @@
                skipMsgs.add(buildTaskMsg(params, validateMsg));
                continue;
            }

            // 分组主键 = 接口路径 + userNo。
            // 这样既能保证入库/出库/移库不会混发，也能保证相同 userNo 的任务会打包到同一次 WCS 请求中。
            String groupKey = buildBatchGroupKey(params, wrkMast);
            groupedTasks.computeIfAbsent(groupKey, key -> new ArrayList<>()).add(params);
            accepted.add(params);
        }

        if (groupedTasks.isEmpty()) {
        if (accepted.isEmpty()) {
            return R.error(skipMsgs.isEmpty() ? "无可下发任务" : skipMsgs.get(0)).add(skipMsgs);
        }

        accepted = filterOutboundByContiguousPlt(accepted, wrkMastMap, skipMsgs);
        if (accepted.isEmpty()) {
            return R.error(skipMsgs.isEmpty() ? "无可下发任务" : skipMsgs.get(0)).add(skipMsgs);
        }

        accepted.sort(pubWcsSortComparator(wrkMastMap));
        List<List<WorkTaskParams>> chunks = buildPubChunks(accepted, wrkMastMap);

        int successCount = 0;
        List<String> failMsgs = new ArrayList<>();
        for (List<WorkTaskParams> group : groupedTasks.values()) {
            if (group == null || group.isEmpty()) {
        List<WorkTaskParams> lastSentChunk = null;
        String skipGroupKey = null;

        for (List<WorkTaskParams> chunk : chunks) {
            if (chunk == null || chunk.isEmpty()) {
                continue;
            }
            WorkTaskParams head = chunk.get(0);
            WrkMast headMast = wrkMastMap.get(head.getTaskNo());
            String key = buildBatchGroupKey(head, headMast);

            if (skipGroupKey != null && skipGroupKey.equals(key)) {
                continue;
            }

            // 同一组内的任务类型一致，因此取第一条即可确定本组应该调用哪个 WCS 接口。
            String path = resolveTaskPath(group.get(0));
            Map<String, Object> payload = new HashMap<>();
            // WCS 批量下发报文统一使用 {"tasks":[...]} 结构。
            payload.put("taskList", buildTaskPayloads(group));
            String response = null;
            try {
                log.info("批量下发搬运任务给wcs={}", JSON.toJSONString(payload));
                response = new HttpHandler.Builder()
                        .setUri(wcs_address)
                        .setPath(path)
//                        .setHttps(wcs_address != null && wcs_address.startsWith("https://"))
                        .setTimeout(10, TimeUnit.SECONDS)
                        .setJson(JSON.toJSONString(payload))
                        .build()
                        .doPost();
                JSONObject jsonObject = JSON.parseObject(response == null ? "{}" : response);
                log.info("批量下发任务给wcs的返回值={}", response);
                Integer code = jsonObject.getInteger("code");
                if (code != null && code == 200) {
                    successCount += group.size();
                    // 只有整组下发成功，才回写本地工作档状态，避免 WMS/WCS 状态分叉。
                    for (WorkTaskParams params : group) {
                        updateWrkMastAfterPublish(wrkMastMap.get(params.getTaskNo()));
                    }
                } else {
                    String msg = jsonObject.getString("msg");
                    failMsgs.add("path=" + path + ", msg=" + (Cools.isEmpty(msg) ? "WCS下发任务失败" : msg));
                    log.error("批量下发任务给wcs失败, path:{}, request:{}, response:{}", path, JSON.toJSONString(payload), response);
                }
            } catch (IOException e) {
                failMsgs.add("path=" + path + ", msg=" + e.getMessage());
                log.error("批量下发任务给wcs异常, path:{}, request:{}, response:{}", path, JSON.toJSONString(payload), response, e);
            if (!outboundChunkPredecessorPltReady(chunk, wrkMastMap)) {
                skipGroupKey = key;
                continue;
            }

            if (lastSentChunk != null) {
                WorkTaskParams lastHead = lastSentChunk.get(0);
                String lastKey = buildBatchGroupKey(lastHead, wrkMastMap.get(lastHead.getTaskNo()));
                if (lastKey.equals(key)) {
                    if (!sameOrderNextChunkAllowed(lastSentChunk)) {
                        skipGroupKey = key;
                        continue;
                    }
                }
                if (!sleepOneMinuteBeforeNextChunk()) {
                    break;
                }
            }

            int ok = postWcsBatchChunk(chunk, wrkMastMap, failMsgs);
            if (ok <= 0) {
                skipGroupKey = key;
                continue;
            }
            successCount += ok;
            lastSentChunk = chunk;
        }

        Map<String, Object> result = new HashMap<>();
@@ -218,6 +243,268 @@
            return R.error(msg).add(result);
        }
        return R.ok(failMsgs.isEmpty() && skipMsgs.isEmpty() ? "操作成功" : "部分任务下发成功").add(result);
    }

    private int postWcsBatchChunk(List<WorkTaskParams> chunk, Map<String, WrkMast> wrkMastMap, List<String> failMsgs) {
        if (chunk == null || chunk.isEmpty()) {
            return 0;
        }
        String path = resolveTaskPath(chunk.get(0));
        Map<String, Object> payload = new HashMap<>();
        payload.put("taskList", buildTaskPayloads(chunk));
        String requestJson = JSON.toJSONString(payload);
        String response = null;
        Throwable wcsThrown = null;
        boolean wcsBizOk = false;
        try {
            log.info("批量下发搬运任务给wcs={}", requestJson);
            response = new HttpHandler.Builder()
                    .setUri(wcs_address)
                    .setPath(path)
                    .setTimeout(60, TimeUnit.SECONDS)
                    .setJson(requestJson)
                    .build()
                    .doPost();
            JSONObject jsonObject = JSON.parseObject(response == null ? "{}" : response);
            log.info("批量下发任务给wcs的返回值={}", response);
            Integer code = jsonObject.getInteger("code");
            wcsBizOk = code != null && code == 200;
            if (wcsBizOk) {
                for (WorkTaskParams params : chunk) {
                    updateWrkMastAfterPublish(wrkMastMap.get(params.getTaskNo()));
                }
                return chunk.size();
            }
            String msg = jsonObject.getString("msg");
            failMsgs.add("path=" + path + ", msg=" + (Cools.isEmpty(msg) ? "WCS下发任务失败" : msg));
            log.error("批量下发任务给wcs失败, path:{}, request:{}, response:{}", path, requestJson, response);
        } catch (IOException e) {
            wcsThrown = e;
            failMsgs.add("path=" + path + ", msg=" + e.getMessage());
            log.error("批量下发任务给wcs异常, path:{}, request:{}, response:{}", path, requestJson, response, e);
        } finally {
            logWcsToApiLog(path, requestJson, response, wcsThrown, wcsBizOk);
        }
        return 0;
    }

    /**
     * 出库：仅当单号、序号均有效时做跳号校验；单号空或序号无效仍下发。入库/移库不处理。
     */
    private List<WorkTaskParams> filterOutboundByContiguousPlt(List<WorkTaskParams> accepted, Map<String, WrkMast> wrkMastMap, List<String> skipMsgs) {
        Map<String, Integer> reachCache = new HashMap<>();
        List<WorkTaskParams> kept = new ArrayList<>();
        for (WorkTaskParams p : accepted) {
            if (!"out".equalsIgnoreCase(p.getType())) {
                kept.add(p);
                continue;
            }
            WrkMast w = wrkMastMap.get(p.getTaskNo());
            String userNo = sortUserNoForPub(p, w);
            Integer plt = sortPltForPub(p, w);
            if (Cools.isEmpty(userNo) || plt == null || plt <= 0) {
                kept.add(p);
                continue;
            }
            int maxReach = reachCache.computeIfAbsent(userNo, wrkMastService::outboundSeqMaxContiguousPlt);
            if (plt > maxReach) {
                skipMsgs.add(buildTaskMsg(p, "出库序号跳号，跳过"));
                continue;
            }
            kept.add(p);
        }
        return kept;
    }

    private List<List<WorkTaskParams>> buildPubChunks(List<WorkTaskParams> accepted, Map<String, WrkMast> wrkMastMap) {
        List<List<WorkTaskParams>> chunks = new ArrayList<>();
        int index = 0;
        while (index < accepted.size()) {
            WorkTaskParams head = accepted.get(index);
            WrkMast headMast = wrkMastMap.get(head.getTaskNo());
            String headGroupKey = buildBatchGroupKey(head, headMast);
            List<WorkTaskParams> chunk = new ArrayList<>();
            while (index < accepted.size() && chunk.size() < WCS_PUB_BATCH_SIZE) {
                WorkTaskParams cur = accepted.get(index);
                WrkMast curMast = wrkMastMap.get(cur.getTaskNo());
                if (!headGroupKey.equals(buildBatchGroupKey(cur, curMast))) {
                    break;
                }
                chunk.add(cur);
                index++;
            }
            chunks.add(chunk);
        }
        return chunks;
    }

    private boolean sleepOneMinuteBeforeNextChunk() {
        try {
            TimeUnit.MINUTES.sleep(1);
            return true;
        } catch (InterruptedException e) {
            Thread.currentThread().interrupt();
            log.warn("批量下发WCS组间等待被中断", e);
            return false;
        }
    }

    /**
     * 同单下一组：优先 WCS queryTask；失败或无数据则主表已非 11 或已进历史表。
     */
    private boolean sameOrderNextChunkAllowed(List<WorkTaskParams> lastSentChunk) {
        if (lastSentChunk == null || lastSentChunk.isEmpty()) {
            return false;
        }
        if (!Boolean.parseBoolean(String.valueOf(switchValue))) {
            return true;
        }
        WorkTaskParams last = lastSentChunk.get(lastSentChunk.size() - 1);
        if (last != null && !Cools.isEmpty(last.getTaskNo()) && wcsQueryTaskShowsTask(last.getTaskNo())) {
            return true;
        }
        if (last != null && !Cools.isEmpty(last.getTaskNo())) {
            log.info("WCS queryTask 无数据或失败，回退 WMS 主表/历史校验, taskNo={}", last.getTaskNo());
        }
        return previousChunkTasksReleasedInWms(lastSentChunk);
    }

    private boolean wcsQueryTaskShowsTask(String taskNo) {
        Map<String, Object> body = new HashMap<>();
        body.put("taskNo", taskNo);
        try {
            String response = new HttpHandler.Builder()
                    .setUri(wcs_address)
                    .setPath(queryTaskPath)
                    .setHttps(wcs_address != null && wcs_address.startsWith("https://"))
                    .setTimeout(60, TimeUnit.SECONDS)
                    .setJson(JSON.toJSONString(body))
                    .build()
                    .doPost();
            JSONObject jo = JSON.parseObject(response == null ? "{}" : response);
            Integer code = jo.getInteger("code");
            return code != null && code == 200 && queryTaskDataNonEmpty(jo.get("data"));
        } catch (IOException e) {
            log.warn("WCS queryTask 异常, taskNo={}", taskNo, e);
            return false;
        }
    }

    /**
     * 上一组每条：主表无则看历史表；主表有则 wrk_sts 不能仍为 11。
     */
    private boolean previousChunkTasksReleasedInWms(List<WorkTaskParams> chunk) {
        for (WorkTaskParams p : chunk) {
            if (p == null || Cools.isEmpty(p.getTaskNo())) {
                return false;
            }
            Integer wrkNo = Integer.valueOf(p.getTaskNo());
            WrkMast m = wrkMastService.selectById(wrkNo);
            if (m == null) {
                int logCnt = wrkMastLogService.selectCount(new EntityWrapper<WrkMastLog>().eq("wrk_no", wrkNo));
                if (logCnt <= 0) {
                    return false;
                }
            } else if (m.getWrkSts() != null && Objects.equals(m.getWrkSts(), 11L)) {
                return false;
            }
        }
        return true;
    }

    /**
     * 出库每组下发前：本组有有效最小序号且&gt;1 时，只校验「最小序号-1」一档；序号全无则跳过本条件。
     */
    private boolean outboundChunkPredecessorPltReady(List<WorkTaskParams> chunk, Map<String, WrkMast> wrkMastMap) {
        if (chunk == null || chunk.isEmpty()) {
            return true;
        }
        WorkTaskParams head = chunk.get(0);
        if (!"out".equalsIgnoreCase(head.getType())) {
            return true;
        }
        WrkMast headMast = wrkMastMap.get(head.getTaskNo());
        String userNo = sortUserNoForPub(head, headMast);
        if (Cools.isEmpty(userNo)) {
            return true;
        }
        int minPlt = Integer.MAX_VALUE;
        for (WorkTaskParams p : chunk) {
            if (!"out".equalsIgnoreCase(p.getType())) {
                continue;
            }
            Integer plt = sortPltForPub(p, wrkMastMap.get(p.getTaskNo()));
            if (plt != null && plt > 0 && plt < minPlt) {
                minPlt = plt;
            }
        }
        if (minPlt == Integer.MAX_VALUE || minPlt <= 1) {
            return true;
        }
        return outboundPltSlotReleasedInWms(userNo, minPlt - 1);
    }

    private boolean outboundPltSlotReleasedInWms(String userNo, int pltType) {
        List<WrkMast> rows = wrkMastService.selectList(new EntityWrapper<WrkMast>()
                .eq("user_no", userNo)
                .eq("io_type", 101)
                .eq("plt_type", pltType));
        if (rows != null && !rows.isEmpty()) {
            for (WrkMast m : rows) {
                if (m != null && m.getWrkSts() != null && Objects.equals(m.getWrkSts(), 11L)) {
                    return false;
                }
            }
            return true;
        }
        int logCnt = wrkMastLogService.selectCount(new EntityWrapper<WrkMastLog>()
                .eq("user_no", userNo)
                .eq("io_type", 101)
                .eq("plt_type", pltType));
        return logCnt > 0;
    }

    private static boolean queryTaskDataNonEmpty(Object data) {
        if (data == null) {
            return false;
        }
        if (data instanceof JSONArray) {
            return !((JSONArray) data).isEmpty();
        }
        if (data instanceof Collection) {
            return !((Collection<?>) data).isEmpty();
        }
        if (data instanceof String) {
            String s = (String) data;
            if (Cools.isEmpty(s)) {
                return false;
            }
            JSONArray arr = JSON.parseArray(s);
            return arr != null && !arr.isEmpty();
        }
        return true;
    }

    private Comparator<WorkTaskParams> pubWcsSortComparator(Map<String, WrkMast> wrkMastMap) {
        return Comparator
                .comparing((WorkTaskParams p) -> Optional.ofNullable(p.getType()).orElse(""), String.CASE_INSENSITIVE_ORDER)
                .thenComparing(p -> sortUserNoForPub(p, wrkMastMap.get(p.getTaskNo())), Comparator.nullsLast(String::compareTo))
                .thenComparing(p -> sortPltForPub(p, wrkMastMap.get(p.getTaskNo())), Comparator.nullsLast(Integer::compareTo));
    }

    private static String sortUserNoForPub(WorkTaskParams p, WrkMast wrkMast) {
        String userNo = wrkMast == null ? null : wrkMast.getUserNo();
        if (Cools.isEmpty(userNo)) {
            userNo = p.getBatch();
        }
        return Cools.isEmpty(userNo) ? null : userNo;
    }

    private static Integer sortPltForPub(WorkTaskParams p, WrkMast wrkMast) {
        if (wrkMast != null && wrkMast.getPltType() != null) {
            return wrkMast.getPltType();
        }
        return p.getBatchSeq();
    }

    /**
@@ -284,7 +571,7 @@
    }

    @Override
    public R syncDeviceStatusFromWcs() {
    public R syncDeviceStatusFromWcs(boolean logOnFailure) {
        if (!Boolean.parseBoolean(String.valueOf(switchValue))) {
            return R.ok("WCS开关关闭");
        }
@@ -311,7 +598,11 @@
            log.info("同步WCS设备状态成功, stationCount={}, crnCount={}", stationCount, crnCount);
            return R.ok("同步成功").add(result);
        } catch (Exception e) {
            log.error("同步WCS设备状态异常, response={}", response, e);
            if (logOnFailure) {
                log.error("同步WCS设备状态异常, response={}", response, e);
            } else {
                log.debug("同步WCS设备状态异常, response={}", response, e);
            }
            return R.error("同步WCS设备状态失败: " + e.getMessage());
        }
    }
@@ -504,28 +795,46 @@
        }
        HashMap<String,Object> map = new  HashMap<>();
        map.put("taskList", params);
        String response;
        String requestJson = JSON.toJSONString(map);
        String response = null;
        Throwable wcsThrown = null;
        boolean wcsBizOk = false;
        try {
            log.info("调用WCS取消出库任务, request={}", JSON.toJSONString(params));
            log.info("调用WCS取消出库任务, request={}", requestJson);
            response = new HttpHandler.Builder()
                    .setUri(wcs_address)
                    .setPath(stopOutTask)
//                    .setHttps(wcs_address != null && wcs_address.startsWith("https://"))
                    .setTimeout(10, TimeUnit.SECONDS)
                    .setJson(JSON.toJSONString(map))
                    .setJson(requestJson)
                    .build()
                    .doPost();
            JSONObject jsonObject = JSON.parseObject(response == null ? "{}" : response);
            log.info("WCS取消出库任务返回, response={}", response);
            Integer code = jsonObject.getInteger("code");
            if (code == null || !Objects.equals(code, 200)) {
            wcsBizOk = code != null && Objects.equals(code, 200);
            if (!wcsBizOk) {
                String msg = jsonObject.getString("msg");
                throw new CoolException(Cools.isEmpty(msg) ? "WCS取消出库任务失败" : msg);
            }
            return R.ok(Cools.isEmpty(jsonObject.getString("msg")) ? "操作成功" : jsonObject.getString("msg"));
        } catch (IOException e) {
            wcsThrown = e;
            throw new CoolException("调用WCS取消出库任务失败: " + e.getMessage());
        } finally {
            logWcsToApiLog(stopOutTask, requestJson, response, wcsThrown, wcsBizOk);
        }
    }

    private void logWcsToApiLog(String path, String requestJson, String response, Throwable thrown, boolean wcsBizOk) {
        String fullUrl = (wcs_address == null ? "" : wcs_address) + (path == null ? "" : path);
        boolean success = thrown == null && wcsBizOk;
        String resp = response == null ? "" : response;
        if (thrown != null && Cools.isEmpty(resp)) {
            resp = thrown.getMessage() == null ? "" : thrown.getMessage();
        }
        apiLogService.save(NS_WMS_TO_WCS, fullUrl, "-", "-",
                requestJson == null ? "" : requestJson, resp, success);
    }

    private String requestDeviceStatusFromWcs() throws IOException {
@@ -533,7 +842,7 @@
                .setUri(wcs_address)
                .setPath(getDeviceStatus)
                .setTimeout(10, TimeUnit.SECONDS);
        String method = Cools.isEmpty(deviceStatusMethod) ? "GET" : deviceStatusMethod.trim().toUpperCase(Locale.ROOT);
        String method = Cools.isEmpty(deviceStatusMethod) ? "POST" : deviceStatusMethod.trim().toUpperCase(Locale.ROOT);
        if ("POST".equals(method)) {
            return builder.setJson("{}").build().doPost();
        }