自动化立体仓库 - WMS系统
skyouc
1 天以前 90aea4830974e3687222aa266952923d59aa088f
src/main/java/com/zy/asrs/service/impl/MobileServiceImpl.java
@@ -8,10 +8,7 @@
import com.core.exception.CoolException;
import com.zy.asrs.entity.*;
import com.zy.asrs.entity.param.*;
import com.zy.asrs.entity.result.FindLocNoAttributeVo;
import com.zy.asrs.entity.result.ForwardAGVTaskDTO;
import com.zy.asrs.entity.result.HIKApiDTO;
import com.zy.asrs.entity.result.HIKResultDTO;
import com.zy.asrs.entity.result.*;
import com.zy.asrs.enums.*;
import com.zy.asrs.enums.LocAreaType;
import com.zy.asrs.enums.LocStsType;
@@ -601,6 +598,12 @@
        if (Objects.isNull(param.getBarcode())) {
            throw new CoolException("托盘码不能为空!!");
        }
        BasContainer container = basContainerService
                .selectOne(new EntityWrapper<BasContainer>().eq("barcode", param.getBarcode()));
        if (Objects.isNull(container)) {
            throw new CoolException("数据错误:容器码不存在!!");
        }
        // if (param.getBarcode().length() != 8) {
        // throw new CoolException("条码长度不是8位===>>" + param.getBarcode());
@@ -1537,7 +1540,7 @@
            station.setModiTime(new Date());
            station.setModiUser(userId);
            if (!basStationService.updateById(station)) {
                throw new CoolException("更新目标库位状态失败");
                throw new CoolException("更新目标站点状态失败");
            }
        } else {
            throw new CoolException("移转失败,目标库位状态:" + station.getLocSts());
@@ -1607,6 +1610,7 @@
        if (Objects.isNull(param.getBarcode())) {
            throw new CoolException("托盘码不能为空!!");
        }
        if (Objects.isNull(param.getCombMats()) || param.getCombMats().isEmpty()) {
            throw new CoolException("组托明细不能为空!!");
        }
@@ -1737,6 +1741,7 @@
                    throw new CoolException("数据错误,站点不存在!!");
                }
                station.setLocSts(LocStsType.LOC_STS_TYPE_O.type);
                station.setBarcode("");
                if (!basStationService.updateById(station)) {
                    throw new CoolException("站点状态更新失败!!");
                }
@@ -1781,6 +1786,7 @@
        }
        station.setLocSts(LocStsType.LOC_STS_TYPE_O.type);
        station.setBarcode("");
        if (!basStationService.updateById(station)) {
            throw new CoolException("站点状态修改失败!");
        }
@@ -1802,6 +1808,13 @@
        generateCrnInTask(waitPakins, station, param.getLocType1(), userId);
    }
    /**
     * SO/EO 区组托
     * @author Ryan
     * @date 2025/12/18 15:19
     * @param params
     * @return com.core.common.R
     */
    @Override
    @Transactional(rollbackFor = Exception.class)
    public R collectionPakin(CollectionPakinParams params, Long userId) {
@@ -2118,7 +2131,7 @@
        }
        Collections.shuffle(devps);
        BasDevp basDevp = devps.stream().findFirst().get();
        List<LocMast> locMasts = new ArrayList<>();
        List<CrnTaskDetlDTO> locMasts = new ArrayList<>();
        Map<String, List<LocDetl>> listMap = locDetls.stream().collect(Collectors.groupingBy(LocDetl::getMatnr));
        //获取查库存总数量
        AtomicReference<Double> totalOut = new AtomicReference<>(0.0);
@@ -2162,7 +2175,8 @@
                            if (sum.compareTo(v) <= 0 && sum.compareTo(itemed.get()) > 0) {
                                itemed.set(Math.round((itemed.get() + v) * 10000) / 10000.0);
                                // 可放下
                                locMasts.add(locMast);
                                CrnTaskDetlDTO crnTaskDetlDTO = new CrnTaskDetlDTO().setLocNo(locMast.getLocNo()).setLocDetlList(adetls);
                                locMasts.add(crnTaskDetlDTO);
                                totalOut.set(Math.round((totalOut.get() + itemed.get()) * 10000) / 10000.0);
                            }
                        }
@@ -2173,17 +2187,18 @@
        // 判断根据分拣出库后,还需要出多少托盘或料箱;如果余料大于0, 出新托盘或料箱
        if (totalOut.get().compareTo(0.0) > 0) {
            generateTask(locMasts, TaskIOType.MERGE_OUT.type, basDevp, userId);
            //TODO 细化区分,当前出库托盘是滞满足拣货数量
            generateTask(locMasts, TaskIOType.MERGE_OUT.type, basDevp, userId, station);
            //TODO 细化区分,当前出库托盘是满足拣货数量
        } else {
            LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>()
                    // todo 根据物料种类,区分库区类型
                    .eq("loc_sts", LocStsType.LOC_STS_TYPE_D.type)
                    .orderAsc(Arrays.asList("row1", "bay1", "lev1"))
                    .last("OFFSET 0 ROWS FETCH NEXT 1 ROWS ONLY"));
            locMasts.add(locMast);
            CrnTaskDetlDTO crnTaskDetlDTO = new CrnTaskDetlDTO().setLocNo(locMast.getLocNo()).setLocDetlList(locDetls);
            locMasts.add(crnTaskDetlDTO);
            // 空板出库
            generateTask(locMasts, TaskIOType.EMPTY_OUT.type, basDevp, userId);
            generateTask(locMasts, TaskIOType.MERGE_OUT.type, basDevp, userId, station);
        }
    }
@@ -2191,56 +2206,66 @@
     * 生成堆垛机出库任务
     *
     * @param locMasts
     * @param station
     * @author Ryan
     * @date 2025/12/6 14:44
     */
    @Transactional(rollbackFor = Exception.class)
    public void generateTask(List<LocMast> locMasts, Integer ioType, BasDevp devp, Long userId) {
    public void generateTask(List<CrnTaskDetlDTO> locMasts, Integer ioType, BasDevp devp, Long userId, BasStation station) {
        Date now = new Date();
        for (LocMast locMast : locMasts) {
        for (CrnTaskDetlDTO crnTaskDetlDTO : locMasts) {
            LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no", crnTaskDetlDTO.getLocNo()));
            if (Objects.isNull(ioType)) {
                continue;
            }
            Integer outSta = devp.getDevNo();
            // 获取路径
            StaDesc staDesc = staDescService.queryCrnStn(ioType, locMast.getCrnNo(), outSta);
            WrkMast wrkMast1 = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("source_loc_no", locMast.getLocNo()));
            // 生成工作号
            int workNo = commonService.getWorkNo(WorkNoType.getWorkNoType(ioType));
            // 生成工作档
            WrkMast wrkMast = new WrkMast();
            wrkMast.setWrkNo(workNo);
            wrkMast.setIoTime(now);
            wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID
            wrkMast.setIoType(ioType); // 入出库类型
            wrkMast.setIoPri(13D); // 优先级:13
            wrkMast.setCrnNo(locMast.getCrnNo());
            wrkMast.setSourceStaNo(staDesc.getCrnStn() + ""); // 源站
            wrkMast.setStaNo(staDesc.getStnNo() + ""); // 目标站
            wrkMast.setSourceLocNo(locMast.getLocNo()); // 源库位
            wrkMast.setFullPlt("Y"); // 满板:Y
            wrkMast.setPicking("N"); // 拣料
            wrkMast.setExitMk("N"); // 退出
            wrkMast.setEmptyMk("N"); // 空板
            wrkMast.setLinkMis("N");
            wrkMast.setBarcode(locMast.getBarcode());
            wrkMast.setAppeUser(userId); // 操作人员数据
            wrkMast.setAppeTime(now);
            wrkMast.setModiUser(userId);
            wrkMast.setModiTime(now);
            if (!wrkMastService.insert(wrkMast)) {
                throw new CoolException("保存工作档失败,出库库位号:" + locMast.getLocNo());
            if (Cools.isEmpty(wrkMast1)){
                Integer outSta = devp.getDevNo();
                // 获取路径
                StaDesc staDesc = staDescService.queryCrnStn(ioType, locMast.getCrnNo(), outSta);
                // 生成工作档
                WrkMast wrkMast = new WrkMast();
                wrkMast.setWrkNo(workNo);
                wrkMast.setIoTime(now);
                wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID
                wrkMast.setIoType(ioType); // 入出库类型
                wrkMast.setIoPri(13D); // 优先级:13
                wrkMast.setCrnNo(locMast.getCrnNo());
                wrkMast.setSourceStaNo(staDesc.getCrnStn() + ""); // 源站
                wrkMast.setStaNo(staDesc.getStnNo() + ""); // 目标站
                wrkMast.setSourceLocNo(locMast.getLocNo()); // 源库位
                //小松项目,缓存出库AGV站点,用于清空缓存区库存
                wrkMast.setPauseMk(station.getDevNo());
//                wrkMast.setAvgSta(station.getDevNo());;
                wrkMast.setFullPlt("Y"); // 满板:Y
                wrkMast.setPicking("N"); // 拣料
                wrkMast.setExitMk("N"); // 退出
                wrkMast.setEmptyMk("N"); // 空板
                wrkMast.setLinkMis("N");
                wrkMast.setBarcode(locMast.getBarcode());
                wrkMast.setAppeUser(userId); // 操作人员数据
                wrkMast.setAppeTime(now);
                wrkMast.setModiUser(userId);
                wrkMast.setModiTime(now);
                if (!wrkMastService.insert(wrkMast)) {
                    throw new CoolException("保存工作档失败,出库库位号:" + locMast.getLocNo());
                }
            }else {
                workNo = wrkMast1.getWrkNo();
            }
            List<LocDetl> locDetls = locDetlService
                    .selectList(new EntityWrapper<LocDetl>().eq("loc_no", locMast.getLocNo()));
            // 生成工作档明细
            for (LocDetl detlDto : locDetls) {
            for (LocDetl detlDto : crnTaskDetlDTO.getLocDetlList()) {
                WrkDetl wrkDetl = new WrkDetl();
                BeanUtils.copyProperties(detlDto, wrkDetl);
                wrkDetl.setOrderNo(""); // 手动出库不需要带出库存中的单据编号
                wrkDetl.setWrkNo(workNo);
                wrkDetl.setIoTime(now);
                wrkDetl.setZpallet(null);
                wrkDetl.setBarcode(null);
                wrkDetl.setAppeTime(now);
                wrkDetl.setAppeUser(userId);
                wrkDetl.setModiTime(now);
@@ -2279,7 +2304,7 @@
        Task task = new Task();
        task.setWrkNo(workNo)
                .setIoTime(new Date())
                .setWrkSts(11L) // 工作状态:11.生成出库ID
                .setWrkSts(301L) // 工作状态:11.生成出库ID
                .setIoType(loc.getLocSts().equals("D") ? 110 : 101) // 入出库状态: 11.库格移载
                .setTaskType("agv")
                .setIoPri(10D)
@@ -2356,11 +2381,6 @@
     */
    @Transactional(rollbackFor = Exception.class)
    public void generateAgvTask(String type, LocCache loc, String orgSite, String barcode, Long userId) {
        List<WaitPakin> pakins = waitPakinService.selectList(new EntityWrapper<WaitPakin>().eq("zpallet", barcode));
        if (Objects.isNull(pakins) || pakins.isEmpty()) {
            throw new CoolException("组托信息不存在!!");
        }
        List<Task> tasks = taskService.selectList(new EntityWrapper<Task>().eq("barcode", barcode));
        if (!tasks.isEmpty()) {
            throw new CoolException("托盘已在任务执行中..");
@@ -2371,7 +2391,7 @@
        Task task = new Task();
        task.setWrkNo(workNo)
                .setIoTime(new Date())
                .setWrkSts(1L) // 工作状态:11.生成出库ID
                .setWrkSts(201L) // 工作状态:11.生成出库ID
                .setIoType(1) // 入出库状态: 11.库格移载
                .setTaskType("agv")
                .setIoPri(10D)
@@ -2391,32 +2411,39 @@
            throw new CoolException("保存工作档失败");
        }
        for (WaitPakin pakin : pakins) {
            TaskDetl wrkDetl = new TaskDetl();
            BeanUtils.copyProperties(pakin, wrkDetl);
            wrkDetl.setId(null).setWrkNo(workNo)
                    .setIoTime(new Date())
                    .setOrderNo(pakin.getOrderNo())
                    .setAnfme(pakin.getAnfme())
                    .setZpallet(pakin.getZpallet())
                    .setBatch(pakin.getBatch())
                    .setMatnr(pakin.getMatnr())
                    .setMaktx(pakin.getMaktx())
                    .setAppeUser(userId)
                    .setUnit(pakin.getUnit())
                    .setModel(pakin.getModel())
                    .setAppeTime(new Date())
                    .setModiUser(userId);
            if (!taskDetlService.insert(wrkDetl)) {
                throw new CoolException("保存工作档明细失败");
        if (!type.equals("agv_back")) {
            List<WaitPakin> pakins = waitPakinService.selectList(new EntityWrapper<WaitPakin>().eq("zpallet", barcode));
            if (Objects.isNull(pakins) || pakins.isEmpty()) {
                throw new CoolException("组托信息不存在!!");
            }
        }
            for (WaitPakin pakin : pakins) {
                TaskDetl wrkDetl = new TaskDetl();
                BeanUtils.copyProperties(pakin, wrkDetl);
                wrkDetl.setId(null).setWrkNo(workNo)
                        .setIoTime(new Date())
                        .setOrderNo(pakin.getOrderNo())
                        .setAnfme(pakin.getAnfme())
                        .setZpallet(pakin.getZpallet())
                        .setBatch(pakin.getBatch())
                        .setMatnr(pakin.getMatnr())
                        .setMaktx(pakin.getMaktx())
                        .setAppeUser(userId)
                        .setUnit(pakin.getUnit())
                        .setModel(pakin.getModel())
                        .setAppeTime(new Date())
                        .setModiUser(userId);
                if (!taskDetlService.insert(wrkDetl)) {
                    throw new CoolException("保存工作档明细失败");
                }
        for (WaitPakin pakin : pakins) {
            pakin.setIoStatus("Y");
            if (!waitPakinService.updateById(pakin)) {
                throw new CoolException("更新组托信息失败");
            }
            for (WaitPakin pakin : pakins) {
                pakin.setIoStatus("Y");
                if (!waitPakinService.updateById(pakin)) {
                    throw new CoolException("更新组托信息失败");
                }
            }
        }
@@ -2438,7 +2465,7 @@
            throw new CoolException("站点不存在!!");
        }
        if (station.getLocSts().equals(LocStsType.LOC_STS_TYPE_O.type)) {
        if (station.getLocSts().equals(LocStsType.LOC_STS_TYPE_O.type) || station.getLocSts().equals(LocStsType.LOC_STS_TYPE_D.type)) {
            station.setLocSts("R"); // S.入库预约
            station.setBarcode(barcode);
            station.setModiTime(new Date());
@@ -2504,4 +2531,76 @@
        }
        return result;
    }
    /**
     * 呼叫AGV空台车返回
     * @author Ryan
     * @date 2025/9/24
     * @param callAgvBackParam
     * @return com.core.common.R
     */
    @Override
    @Transactional(rollbackFor = Exception.class)
    public R agvCallback(AgvCallParams callAgvBackParam, Long userId) {
        if (Objects.isNull(callAgvBackParam.getOrgSite())) {
            return R.error("参数不能为空!!");
        }
        // 按当前查找库位顺序,查到一个后,不再往下查询
        LocCache locCache = findPriorityLocCache();
        if (Objects.isNull(locCache)) {
            return R.error("未查询到可用库位");
        }
        // 修改目标站点信息
        BasStation station = basStationService.selectOne(new EntityWrapper<BasStation>().eq("dev_no", callAgvBackParam.getOrgSite()));
        if (Objects.isNull(station)) {
            throw new CoolException("站点不存在!!");
        }
        try {
            //空台车回库
            generateAgvTask("agv_back", locCache, callAgvBackParam.getOrgSite(), station.getBarcode(), userId);
        } catch (Exception e) {
            e.printStackTrace();
            return R.error(e.getMessage());
        }
        return R.ok(locCache);
    }
    /**
     * 按优先级查找可用库位
     * 顺序:入库缓存区 -> SO区 -> EO区
     */
    private LocCache findPriorityLocCache() {
        // 1. Try Inbound Cache Area
        LocCache loc = findAvailableLocByAreaType(LocAreaType.LOC_AREA_TYPE_IN_CACHE);
        if (loc != null) return loc;
        // 2. Try SO Area
        loc = findAvailableLocByAreaType(LocAreaType.LOC_AREA_TYPE_SO);
        if (loc != null) return loc;
        // 3. Try EO Area
        loc = findAvailableLocByAreaType(LocAreaType.LOC_AREA_TYPE_EO);
        return loc;
    }
    /**
     * 根据区域类型查找可用库位
     */
    private LocCache findAvailableLocByAreaType(LocAreaType areaType) {
        BasAreas area = basAreasService.selectOne(new EntityWrapper<BasAreas>().eq("whs_type_id", areaType.type));
        if (area == null) {
            return null;
        }
        return locCacheService.selectOne(new EntityWrapper<LocCache>()
                .eq("area_id", area.getId())
                .eq("frozen", 0)
                .eq("loc_sts", LocStsType.LOC_STS_TYPE_O.type)
                .orderAsc(Arrays.asList("loc_no"))
                .last("OFFSET 0 ROWS FETCH NEXT 1 ROWS ONLY"));
    }
}