空闲理货

pang.jiabao

2024-10-12 906378a251838ab4d4f3b7f7ecc461764ea7090f

 src/main/java/com/zy/asrs/task/handler/GhjtHandler.java

@@ -11,7 +11,9 @@
import com.zy.asrs.service.WrkDetlService;
import com.zy.asrs.utils.Utils;
import com.zy.common.constant.MesConstant;
import com.zy.common.model.StartupDto;
import com.zy.common.properties.SlaveProperties;
import com.zy.common.service.CommonService;
import com.zy.common.utils.HttpHandler;
import com.zy.system.entity.Config;
import com.zy.system.mapper.ConfigMapper;
@@ -31,6 +33,7 @@
 */
@Slf4j
@Service
@Transactional
public class GhjtHandler {

    @Resource
@@ -63,7 +66,12 @@
    @Autowired
    private SlaveProperties slaveProperties;

    @Transactional
    @Resource
    private CommonService commonService;

    // 堆垛机对应一楼出库站点
    private static final int[] oneFloorOutSite = new int[]{0,3002,3003,3006,3008,3009,3012};

    public void startCkrwPushGwcs(WrkMast wrkMast) {

        // 获取请求头
@@ -166,11 +174,6 @@
        } else if (wrkMast.getIoType() == 103 && (wrkMast.getStaNo() == 3077 || wrkMast.getStaNo() == 3106)) { // 两箱出一箱，需桁架理货
            // 都要先去理货
            flag = 2;
//            if (wrkDetls.size() == 1) { // 一卷贴标出库
//                flag = 4;
//            } else { // 多卷直接出库
//
//            }
        }
        return flag;
    }
@@ -178,7 +181,6 @@
    /**
     * 自动备货处理
     */
    @Transactional
    public void autoStockUpHandler(List<String> list,int columnNum) {

        // 根据包装组号获取所在库位
@@ -269,7 +271,6 @@

    }

    @Transactional
    public void autoMoveLoc(List<OrderDetl> orderDetlList) {

        // 判断是否已经有执行的移库任务
@@ -373,4 +374,180 @@
        orderMapper.updatePendingSettleByOrderNo(detl.getOrderNo(),2L);
    }

    /**
     * 给指定桁架生成理货任务,按规则寻找到能理货的两个库位
     * 1.能理货的都是一箱一卷的
     * 2.规则：木箱型号相同-管芯类型相同-实测宽幅相同-生箔厚度相同-分切下料时间相近
     */
    public void autoTallyGoods(int flag) {

        // 获取备货区配置
        Config config = configMapper.selectConfigByCode("auto_stock_up");
        if (config == null) {
            throw new CoolException("理货获取备货区配置错误！！！");
        }
        // 前几列是备货区
        int columnNum = Integer.parseInt(config.getValue());

        // 寻找一箱一卷的，没有理货的，不在备货区的物料明细
        List<LocDetl> tallyGoosList = locDetlMapper.selectTallyGoosList(columnNum);

        // 寻找满足理货条件的两个木箱
        LocDetl leftLocDetl = null;
        LocDetl rightLocDetl = null;
        for (int i = 0; i < tallyGoosList.size(); i++) {
            leftLocDetl = tallyGoosList.get(i);
            for (int j = i + 1; j < tallyGoosList.size(); j++) {
                LocDetl tempLocDetl = tallyGoosList.get(j);
                if (leftLocDetl.getColor().equals(tempLocDetl.getColor()) && leftLocDetl.getManu().equals(tempLocDetl.getManu()) &&
                        leftLocDetl.getSku().equals(tempLocDetl.getSku()) && leftLocDetl.getItemNum().equals(tempLocDetl.getItemNum())) {
                    rightLocDetl = tempLocDetl;
                    break;
                }
            }
            if (rightLocDetl != null) {
                break;
            }
        }

        if (leftLocDetl == null || rightLocDetl == null) {
//            log.warn("没有找到两个能理货的木箱");
            return;
        }

        // 找到的两个木箱刚好在一个托盘上，直接更改理货状态为2
        if (leftLocDetl.getLocNo().equals(rightLocDetl.getLocNo())) {
            locDetlMapper.updateLhStsByLocNo(leftLocDetl.getLocNo(), 2);
        } else {

            // 判断是去哪套桁架的哪个站点 t0组盘点,t1左换盘点,t2右换盘点
            int t0 = 3046, t1 = 3045, t2 = 3044;
            if (flag == 2) {
                t0 = 3042;
                t1 = 3041;
                t2 = 3040;
            }

            // 生成空闲理货任务
            WrkDetl wrkDetl1 = tallyGoodsGenerate(t1, leftLocDetl);
            WrkDetl wrkDetl2 = tallyGoodsGenerate(t2, rightLocDetl);

            Date now = new Date();

            // 寻找一个空库位
            StartupDto dto = commonService.getLocNo(1, t0, null, 0);
            // 生成组盘入库任务
            WrkMast wrkMast = new WrkMast();
            wrkMast.setWrkNo(dto.getWorkNo());
            wrkMast.setIoTime(now);
            wrkMast.setWrkSts(1L); // 工作状态
            wrkMast.setIoType(1); // 入出库类型
            wrkMast.setIoPri(13D); // 优先级：13
            wrkMast.setCrnNo(dto.getCrnNo());
            wrkMast.setSourceStaNo(dto.getSourceStaNo()); // 源站
            wrkMast.setStaNo(dto.getStaNo()); // 目标站
            wrkMast.setSourceLocNo(""); // 源库位
            wrkMast.setLocNo(dto.getLocNo());
            wrkMast.setFullPlt("Y"); // 满板：Y
            wrkMast.setPicking("N"); // 拣料
            wrkMast.setExitMk("N"); // 退出
            wrkMast.setEmptyMk("N"); // 空板
            wrkMast.setLinkMis("N");
            wrkMast.setBarcode(""); // zwcs执行入库时更新托盘码
            wrkMast.setAppeUser(29L); // 操作人员 root
            wrkMast.setAppeTime(now);
            wrkMast.setModiUser(29L);
            wrkMast.setModiTime(now);
            if (wrkMastMapper.insert(wrkMast) != 1) {
                throw new CoolException("空闲理货组盘保存工作档失败，详情：" + wrkMast);
            }

            // 生成工作明细
            wrkDetl1.setWrkNo(wrkMast.getWrkNo());
            wrkDetl1.setOrigin("左"); // 固定拆到左边
            wrkDetl1.setDeadWarn(2); // 已理货标识
            wrkDetl2.setWrkNo(wrkMast.getWrkNo());
            wrkDetl2.setOrigin("右");
            wrkDetl2.setDeadWarn(2);
            wrkDetlService.insert(wrkDetl1); // 入库完成时更新托盘码
            wrkDetlService.insert(wrkDetl2);

            // 更新目标库位状态
            LocMast locMast = locMastMapper.selectById(dto.getLocNo());
            locMast.setLocSts("S");
            locMastMapper.updateById(locMast); // 入库完成时更新托盘码
        }
    }

    /**
     * 生成空闲理货到换盘桁架的任务
     *
     * @param site    换盘点
     * @param locDetl 库存明细
     */
    private WrkDetl tallyGoodsGenerate(int site, LocDetl locDetl) {

        // 判断库位状态
        LocMast locMast = locMastMapper.selectById(locDetl.getLocNo());
        if (!locMast.getLocSts().equals("F")) {
            throw new CoolException("理货库位状态有误，不为F，库位号：" + locMast.getLocNo());
        }

        Date now = new Date();

        // 生成工作档
        WrkMast wrkMast = new WrkMast();
        // 获取工作号
        int workNo = commonService.getWorkNo(5);
        wrkMast.setWrkNo(workNo);
        wrkMast.setIoTime(now);
        wrkMast.setWrkSts(11L); // 工作状态：11.生成出库ID
        wrkMast.setIoType(109); // 入出库状态 109.空闲理货
        wrkMast.setIoPri(13D); // 优先级：13
        wrkMast.setCrnNo(locMast.getCrnNo());
        wrkMast.setSourceStaNo(oneFloorOutSite[locMast.getCrnNo()]); // 源站
        wrkMast.setStaNo(site); // 目标站
        wrkMast.setSourceLocNo(locDetl.getLocNo()); // 源库位
        wrkMast.setFullPlt("Y"); // 满板：Y
        wrkMast.setPicking("N"); // 拣料
        wrkMast.setExitMk("N"); // 退出
        wrkMast.setEmptyMk("N"); // 空板
        wrkMast.setLinkMis("N");
        wrkMast.setSheetNo("0");
        wrkMast.setBarcode(locDetl.getZpallet());
        wrkMast.setAppeUser(29L); // 操作人员 root
        wrkMast.setAppeTime(now);
        wrkMast.setModiUser(29L);
        wrkMast.setModiTime(now);
        if (wrkMastMapper.insert(wrkMast) != 1) {
            throw new CoolException("空闲理货保存工作档失败，详情：" + wrkMast);
        }

        // 生成工作明细
        WrkDetl wrkDetl = new WrkDetl();
        wrkDetl.sync(locDetl);
        wrkDetl.setWrkNo(workNo);
        wrkDetl.setIoTime(now);
        wrkDetl.setAppeTime(now);
        wrkDetl.setAppeUser(29L);
        wrkDetl.setModiTime(now);
        wrkDetl.setModiUser(29L);
        if (!wrkDetlService.insert(wrkDetl)) {
            throw new CoolException("空闲理货保存工作档明细失败,详情：" + wrkDetl);
        }

        // 修改出库状态
        locMast.setLocSts("R");
        locMast.setModiUser(29L);
        locMast.setModiTime(now);
        if (locMastMapper.updateById(locMast) != 1) {
            throw new CoolException("空闲理货预约库位状态失败，库位号：" + locMast.getLocNo());
        }

        // 更新库存明细为理货中
        locDetlMapper.updateLhStsByLocNo(locDetl.getLocNo(), 1);

        return wrkDetl;
    }

}