自动化立体仓库 - WMS系统
#
luxiaotao1123
2022-11-03 88ed8d1da9f9d19d2b83a88bbf0d08f74540c38e
src/main/java/com/zy/asrs/service/impl/WorkServiceImpl.java
@@ -1,5 +1,6 @@
package com.zy.asrs.service.impl;
import com.alibaba.fastjson.JSON;
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.baomidou.mybatisplus.mapper.Wrapper;
import com.core.common.BaseRes;
@@ -19,6 +20,7 @@
import com.zy.common.model.enums.WorkNoType;
import com.zy.common.properties.SlaveProperties;
import com.zy.common.service.CommonService;
import com.zy.common.web.BaseController;
import com.zy.common.web.WcsController;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Autowired;
@@ -98,8 +100,9 @@
        wrkMast.setIoTime(new Date());
        wrkMast.setWrkSts(1L); // 工作状态:生成入库ID
        wrkMast.setIoType(1); // 入出库状态:1.入库
        wrkMast.setIoPri(13D); // 优先级:13
        wrkMast.setOutMost(locMastService.isOutMost(dto.getLocNo())?1:0);;
        Double ioPri = wrkMastService.getIoPri(1, dto.getLocNo());
        wrkMast.setIoPri(ioPri); // 优先级:13
        wrkMast.setOutMost(locMastService.isOutMost(dto.getLocNo(), true)?1:0);;
        wrkMast.setCrnNo(dto.getCrnNo());
        wrkMast.setSourceStaNo(dto.getSourceStaNo());
        wrkMast.setStaNo(dto.getStaNo());
@@ -196,6 +199,7 @@
            }
        }
        Integer ioType = null;
        List<String> excludeLocNos = dtos.stream().map(OutLocDto::getLocNo).distinct().collect(Collectors.toList());
        // 生成工作档
        for (OutLocDto dto : dtos) {
            // 如果为深库位,且对应浅库位为X.禁用,则略过此库位
@@ -225,8 +229,9 @@
            wrkMast.setIoTime(now);
            wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID
            wrkMast.setIoType(ioType); // 入出库状态
            wrkMast.setIoPri(13D); // 优先级:13
            wrkMast.setOutMost(locMastService.isOutMost(dto.getLocNo())?1:0);;
            Double ioPri = wrkMastService.getIoPri(ioType, dto.getLocNo());
            wrkMast.setIoPri(ioPri); // 优先级:13
            wrkMast.setOutMost(locMastService.isOutMost(dto.getLocNo(), false)?1:0);;
            wrkMast.setCrnNo(locMast.getCrnNo());
            wrkMast.setSourceStaNo(staDesc.getCrnStn()); // 源站
            wrkMast.setStaNo(staDesc.getStnNo()); // 目标站
@@ -274,6 +279,7 @@
            } else {
                throw new CoolException(dto.getLocNo() + "库位不是在库状态");
            }
            locMastService.breakUp(dto.getLocNo(), excludeLocNos);
        }
    }
@@ -300,8 +306,9 @@
        wrkMast.setIoTime(now);
        wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID
        wrkMast.setIoType(ioType); // 入出库状态
        wrkMast.setIoPri(13D); // 优先级:13
        wrkMast.setOutMost(locMastService.isOutMost(taskDto.getLocNo())?1:0);;
        Double ioPri = wrkMastService.getIoPri(ioType, taskDto.getLocNo());
        wrkMast.setIoPri(ioPri); // 优先级:13
        wrkMast.setOutMost(locMastService.isOutMost(taskDto.getLocNo(), false)?1:0);;
        wrkMast.setCrnNo(locMast.getCrnNo());
        wrkMast.setSourceStaNo(staDesc.getCrnStn()); // 源站
        wrkMast.setStaNo(staDesc.getStnNo()); // 目标站
@@ -322,12 +329,14 @@
        // 生成工作档明细
        for (LocDto locDto : taskDto.getLocDtos()) {
            if (locDto.getAnfme()==null || locDto.getAnfme() <= 0.0D) { continue; }
            OrderDetl orderDetl = orderDetlService.selectItem(locDto.getOrderNo(), locDto.getMatnr(), locDto.getBatch());
            if (orderDetl == null) {
                orderDetl = orderDetlService.selectItem(locDto.getOrderNo(), locDto.getMatnr(), null);
            LocDetl locDetl = locDetlService.selectItem(locDto.getLocNo(), locDto.getMatnr(), locDto.getBatch());
            if (locDetl == null || locDetl.getAnfme() < locDto.getAnfme()) {
                throw new CoolException(locDto.getLocNo() + "库位中" + locDto.getMatnr() + "商品库存不足!");
            }
            Mat mat = matService.selectByMatnr(locDto.getMatnr());
            assert mat != null;
            WrkDetl wrkDetl = new WrkDetl();
            wrkDetl.sync(orderDetl);
            wrkDetl.sync(mat);
            wrkDetl.setZpallet(wrkMast.getBarcode());
            wrkDetl.setIoTime(now);
            wrkDetl.setWrkNo(workNo);
@@ -342,10 +351,29 @@
                throw new CoolException("保存工作档明细失败");
            }
            // 修改订单明细
            if (!orderDetlService.increase(orderDetl.getOrderId(), orderDetl.getMatnr(), orderDetl.getBatch(), locDto.getAnfme())) {
                throw new CoolException("修改订单明细数量失败");
            if (!BaseController.isJSON(locDto.getOrderNo())) {
                OrderDetl orderDetl = orderDetlService.selectItem(locDto.getOrderNo(), locDto.getMatnr(), locDto.getBatch());
                if (orderDetl == null) {
                    orderDetl = orderDetlService.selectItem(locDto.getOrderNo(), locDto.getMatnr(), null);
                }
                if (!orderDetlService.increase(orderDetl.getOrderId(), orderDetl.getMatnr(), orderDetl.getBatch(), locDto.getAnfme())) {
                    throw new CoolException("修改订单明细数量失败");
                }
                orderService.updateSettle(orderDetl.getOrderId(), 2L, userId);
            } else {
                // 订单合并出库
                List<OrderDto> orderDtoList = JSON.parseArray(locDto.getOrderNo(), OrderDto.class);
                for (OrderDto orderDto : orderDtoList) {
                    OrderDetl orderDetl = orderDetlService.selectItem(orderDto.getOrderNo(), locDto.getMatnr(), locDto.getBatch());
                    if (orderDetl == null) {
                        orderDetl = orderDetlService.selectItem(orderDto.getOrderNo(), locDto.getMatnr(), null);
                    }
                    if (!orderDetlService.increase(orderDetl.getOrderId(), orderDetl.getMatnr(), orderDetl.getBatch(), orderDto.getAnfme())) {
                        throw new CoolException("修改订单明细数量失败");
                    }
                    orderService.updateSettle(orderDetl.getOrderId(), 2L, userId);
                }
            }
            orderService.updateSettle(orderDetl.getOrderId(), 2L, userId);
        }
        // 修改库位状态:   F.在库 ====>>> R.出库预约/P.拣料/盘点/并板出库中
        locMast = locMastService.selectById(taskDto.getLocNo());
@@ -376,8 +404,9 @@
        wrkMast.setIoTime(new Date());
        wrkMast.setWrkSts(1L); // 工作状态:生成入库ID
        wrkMast.setIoType(10); // 入出库状态:10.空板入库
        wrkMast.setIoPri(10D); // 优先级:10
        wrkMast.setOutMost(locMastService.isOutMost(dto.getLocNo())?1:0);;
        Double ioPri = wrkMastService.getIoPri(10, dto.getLocNo());
        wrkMast.setIoPri(ioPri); // 优先级:10
        wrkMast.setOutMost(locMastService.isOutMost(dto.getLocNo(), true)?1:0);;
        wrkMast.setCrnNo(dto.getCrnNo());
        wrkMast.setSourceStaNo(dto.getSourceStaNo());
        wrkMast.setStaNo(dto.getStaNo());
@@ -446,6 +475,9 @@
                    .eq("stn_no", param.getOutSite())
                    .eq("crn_no", locMast.getCrnNo());
            StaDesc staDesc = staDescService.selectOne(wrapper);
            if (Cools.isEmpty(staDesc)) {
                throw new CoolException("非法路径!");
            }
            Integer sourceStaNo = staDesc.getCrnStn();
            if (Cools.isEmpty(sourceStaNo)) {
                throw new CoolException("检索源站失败");
@@ -456,10 +488,11 @@
            wrkMast.setIoTime(new Date());
            wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID
            wrkMast.setIoType(110); // 入出库状态: 110.空板出库
            wrkMast.setIoPri(10D);
            Double ioPri = wrkMastService.getIoPri(110, locNo);
            wrkMast.setIoPri(ioPri);
            wrkMast.setSourceStaNo(sourceStaNo); // 源站
            wrkMast.setStaNo(param.getOutSite()); // 目标站
            wrkMast.setOutMost(locMastService.isOutMost(locNo)?1:0);;
            wrkMast.setOutMost(locMastService.isOutMost(locNo, false)?1:0);;
            wrkMast.setCrnNo(locMast.getCrnNo());
            wrkMast.setSourceLocNo(locNo); // 源库位
            wrkMast.setFullPlt("N"); // 满板:Y
@@ -521,18 +554,19 @@
            throw new CoolException("未找到库位");
        }
        if (!sourceLoc.getCrnNo().equals(loc.getCrnNo())) {
            throw new CoolException("移转库位属于不同堆垛机");
//            throw new CoolException("移转库位属于不同堆垛机");   todo:luxiaotao
        }
        Date now = new Date();
        // 获取工作号
        int workNo = commonService.getWorkNo(WorkNoType.PICK.type);
        // 保存工作档
        WrkMast wrkMast = new WrkMast();
        wrkMast.setWrkNo(workNo);
        wrkMast.setIoTime(new Date());
        wrkMast.setIoTime(now);
        wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID
        wrkMast.setIoType(11); // 入出库状态: 11.库格移载
        wrkMast.setIoPri(10D);
        wrkMast.setOutMost(locMastService.isOutMost(locNo)?1:0);;
        wrkMast.setOutMost(locMastService.isOutMost(locNo, false)?1:0);;
        wrkMast.setCrnNo(sourceLoc.getCrnNo());
        wrkMast.setSourceLocNo(sourceLocNo); // 源库位
        wrkMast.setLocNo(locNo); // 目标库位
@@ -543,9 +577,9 @@
        wrkMast.setBarcode(sourceLoc.getBarcode()); // 托盘码
        wrkMast.setLinkMis("N");
        wrkMast.setAppeUser(userId);
        wrkMast.setAppeTime(new Date());
        wrkMast.setAppeTime(now);
        wrkMast.setModiUser(userId);
        wrkMast.setModiTime(new Date());
        wrkMast.setModiTime(now);
        boolean res = wrkMastService.insert(wrkMast);
        if (!res) {
            throw new CoolException("保存工作档失败");
@@ -555,11 +589,11 @@
            WrkDetl wrkDetl = new WrkDetl();
            wrkDetl.sync(locDetl);
            wrkDetl.setWrkNo(workNo);
            wrkDetl.setIoTime(new Date());
            wrkDetl.setIoTime(now);
            wrkDetl.setAnfme(locDetl.getAnfme());
            wrkDetl.setAppeTime(new Date());
            wrkDetl.setAppeTime(now);
            wrkDetl.setAppeUser(userId);
            wrkDetl.setModiTime(new Date());
            wrkDetl.setModiTime(now);
            wrkDetl.setModiUser(userId);
            if (!wrkDetlService.insert(wrkDetl)) {
                throw new CoolException("保存工作档明细失败");
@@ -569,17 +603,17 @@
        if (sourceLoc.getLocSts().equals("D") || sourceLoc.getLocSts().equals("F")) {
            sourceLoc.setLocSts("R"); // R.出库预约
            sourceLoc.setModiUser(userId);
            sourceLoc.setModiTime(new Date());
            sourceLoc.setModiTime(now);
            if (!locMastService.updateById(sourceLoc)){
                throw new CoolException("更新源库位状态失败");
            }
        } else {
            throw new CoolException("源库位出库失败,状态:"+sourceLoc.getLocSts$());
            throw new CoolException(sourceLoc.getLocNo() + "源库位出库失败,状态:"+sourceLoc.getLocSts$());
        }
        // 修改目标库位状态
        if (loc.getLocSts().equals("O")) {
            loc.setLocSts("S"); // S.入库预约
            loc.setModiTime(new Date());
            loc.setModiTime(now);
            loc.setModiUser(userId);
            if (!locMastService.updateById(loc)) {
                throw new CoolException("更新目标库位状态失败");
@@ -749,7 +783,7 @@
        String locNo = ""; // 待修改目标库位
        String locSts = ""; // 待修改目标库位状态
        // 入库取消(修改目标库位)
        if (wrkMast.getWrkSts() < 4) {
        if (wrkMast.getWrkSts() < 9) {
            locNo = wrkMast.getLocNo();
            locSts = "O";
@@ -766,7 +800,7 @@
                locMastService.updateById(locMast);
            }
        // 出库取消(修改源库位)
        } else if (wrkMast.getWrkSts() > 10 && wrkMast.getWrkSts() != 14) {
        } else if (wrkMast.getWrkSts() > 10 && wrkMast.getWrkSts() != 19) {
            locNo = wrkMast.getSourceLocNo();
            // 出库 ===>> F.在库
            if (wrkMast.getIoType() > 100 && wrkMast.getIoType() != 110) {
@@ -794,11 +828,19 @@
        List<WrkDetl> wrkDetls = wrkDetlService.selectByWrkNo(wrkMast.getWrkNo());
        for (WrkDetl wrkDetl : wrkDetls) {
            if (!Cools.isEmpty(wrkDetl.getOrderNo())) {
                if (!orderDetlService.decrease(wrkDetl.getOrderNo(), wrkDetl.getMatnr(), wrkDetl.getBatch(), wrkDetl.getAnfme())) {
                    throw new CoolException("订单数据回滚失败");
                if (!BaseController.isJSON(wrkDetl.getOrderNo())) {
                    if (!orderDetlService.decrease(wrkDetl.getOrderNo(), wrkDetl.getMatnr(), wrkDetl.getBatch(), wrkDetl.getAnfme())) {
                        throw new CoolException("订单数据回滚失败");
                    }
                } else {
                    // 订单合并出库
                    List<OrderDto> orderDtoList = JSON.parseArray(wrkDetl.getOrderNo(), OrderDto.class);
                    for (OrderDto orderDto : orderDtoList) {
                        if (!orderDetlService.decrease(orderDto.getOrderNo(), wrkDetl.getMatnr(), wrkDetl.getBatch(), orderDto.getAnfme())) {
                            throw new CoolException("订单数据回滚失败");
                        }
                    }
                }
                // 生成新的出库作业
//                        stockOutRe(wrkMast, wrkDetls);
            }
        }
        // 取消操作人员记录
@@ -913,4 +955,128 @@
        return "";
    }
    @Override
    @Transactional
    public void shuttleTransfer(List<String> locNos) {
        if (Cools.isEmpty(locNos)) {
            return;
        }
        if (true && !Cools.isEmpty(locNos)) {
            throw new CoolException("暂不支持移库任务");    // todo:luxiaotao 移库开关
        }
        LocMast one = locMastService.selectById(locNos.get(0));
        List<Integer> rows = Utils.getGroupLoc(Integer.parseInt(locNos.get(0).substring(0, 2)));
        List<LocMast> locMasts = locMastService.queryFreeLocMast(rows, rows.size(), one.getLocType1());
        if (Cools.isEmpty(locMasts)) {
            throw new CoolException("库位移转失败,已无空库位");
        }
        // 入库排序 深库位 ==> 浅库位
        switch (locMasts.get(0).getRow1()) {
            case 4:
            case 5:
            case 6:
            case 7:
            case 12:
            case 13:
            case 14:
            case 19:
            case 20:
            case 21:
                Collections.reverse(locMasts);
                break;
            default:
                break;
        }
        if (locNos.size() > locMasts.size()) {
            throw new CoolException("服务器错误");
        }
        Date now = new Date();
        // 生成移库工作档
        Iterator<LocMast> iterator = locMasts.iterator();
        for (String sourceLocNo : locNos) {
            while (iterator.hasNext()) {
                LocMast sourceLoc = locMastService.selectById(sourceLocNo);
                List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", sourceLocNo));
                if (Cools.isEmpty(sourceLoc)){
                    throw new CoolException("未找到库位");
                }
                LocMast loc = iterator.next();
                if (Cools.isEmpty(loc)){
                    throw new CoolException("未找到库位");
                }
                if (!sourceLoc.getCrnNo().equals(loc.getCrnNo())) {
//                    throw new CoolException("移转库位属于不同堆垛机");   todo:luxiaotao
                }
                // 获取工作号
                int workNo = commonService.getWorkNo(WorkNoType.PICK.type);
                // 保存工作档
                WrkMast wrkMast = new WrkMast();
                wrkMast.setWrkNo(workNo);
                wrkMast.setIoTime(now);
                wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID
                wrkMast.setIoType(11); // 入出库状态: 11.库格移载
                wrkMast.setIoPri(15D);
                wrkMast.setOutMost(locMastService.isOutMost(loc.getLocNo(), false)?1:0);;
                wrkMast.setCrnNo(sourceLoc.getCrnNo());
                wrkMast.setSourceLocNo(sourceLocNo); // 源库位
                wrkMast.setLocNo(loc.getLocNo()); // 目标库位
                wrkMast.setFullPlt(Cools.isEmpty(locDetls)?"N":"Y"); // 满板:Y
                wrkMast.setPicking("N"); // 拣料
                wrkMast.setExitMk("N"); // 退出
                wrkMast.setEmptyMk(sourceLoc.getLocSts().equals("D")?"Y":"N"); // 空板
                wrkMast.setBarcode(sourceLoc.getBarcode()); // 托盘码
                wrkMast.setLinkMis("N");
                wrkMast.setAppeUser(9527L);
                wrkMast.setAppeTime(now);
                wrkMast.setModiUser(9527L);
                wrkMast.setModiTime(now);
                boolean res = wrkMastService.insert(wrkMast);
                if (!res) {
                    throw new CoolException("保存工作档失败");
                }
                // 工作档明细保存
                for (LocDetl locDetl : locDetls) {
                    WrkDetl wrkDetl = new WrkDetl();
                    wrkDetl.sync(locDetl);
                    wrkDetl.setWrkNo(workNo);
                    wrkDetl.setIoTime(now);
                    wrkDetl.setAnfme(locDetl.getAnfme());
                    wrkDetl.setAppeTime(now);
                    wrkDetl.setAppeUser(9527L);
                    wrkDetl.setModiTime(now);
                    wrkDetl.setModiUser(9527L);
                    if (!wrkDetlService.insert(wrkDetl)) {
                        throw new CoolException("保存工作档明细失败");
                    }
                }
                // 修改源库位状态
                if (sourceLoc.getLocSts().equals("D") || sourceLoc.getLocSts().equals("F")) {
                    sourceLoc.setLocSts("R"); // R.出库预约
                    sourceLoc.setModiUser(9527L);
                    sourceLoc.setModiTime(now);
                    if (!locMastService.updateById(sourceLoc)){
                        throw new CoolException("更新源库位状态失败");
                    }
                } else {
                    throw new CoolException(sourceLoc.getLocNo() + "源库位出库失败,状态:"+sourceLoc.getLocSts$());
                }
                // 修改目标库位状态
                if (loc.getLocSts().equals("O")) {
                    loc.setLocSts("S"); // S.入库预约
                    loc.setModiTime(now);
                    loc.setModiUser(9527L);
                    if (!locMastService.updateById(loc)) {
                        throw new CoolException("更新目标库位状态失败");
                    }
                } else {
                    throw new CoolException("移转失败,目标库位状态:"+loc.getLocSts$());
                }
                iterator.remove();
                break;
            }
        }
    }
}