自动化立体仓库 - WMS系统
whycq
2023-08-26 82bcd0328dddbaad65933e2fada22bc68e82b3d5
src/main/java/com/zy/asrs/service/impl/WorkServiceImpl.java
@@ -1,6 +1,7 @@
package com.zy.asrs.service.impl;
import com.alibaba.fastjson.JSON;
import com.alibaba.fastjson.JSONArray;
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.baomidou.mybatisplus.mapper.Wrapper;
import com.core.common.BaseRes;
@@ -162,43 +163,85 @@
    @Transactional
    public void startupFullTakeStore(StockOutParam param, Long userId) {
        List<StockOutParam.LocDetl> locDetls = new ArrayList<>();
        //出库时,如果当前库位组有相同的物料,则先出外侧物料
        List<String> locs = new ArrayList<>();
        for(StockOutParam.LocDetl one : param.getLocDetls()){
            locs.add(one.getLocNo());
        }
        for (StockOutParam.LocDetl locDetl : param.getLocDetls()) {
            List<String> outerSingleLoc = Utils.getGroupOuterSingleLoc(locDetl.getLocNo());
            outerSingleLoc.add(locDetl.getLocNo());
            boolean flag = false;
            Double useCount = 0D;
            for (String locNo : outerSingleLoc) {
                for (LocDetl locDetl0 : locDetlService.selectByLocNo(locNo)) {
                    if (!locDetl0.getMatnr().equals(locDetl.getMatnr())) {
            //获取同一库位组的外侧库位号
            List<String> groupOuterSingleLoc = Utils.getGroupOuterSingleLoc(locDetl.getLocNo());
            if (Utils.getBay(locDetl.getLocNo())>=21){
                groupOuterSingleLoc = Utils.getGroupOuterSingleLocLowFrequency(locDetl.getLocNo());
            }
            for (String locNo : groupOuterSingleLoc) {
                //每个库位的库位明细
                if(locs.contains(locNo)) continue;
                for (LocDetl detl : locDetlService.selectByLocNo(locNo)) {
                    if (!detl.getMatnr().equals(locDetl.getMatnr())) {
                        //不是相同物料
                        if (Utils.getBay(locDetl.getLocNo())>=21){
                            locDetls.add(new StockOutParam.LocDetl(detl.getLocNo(), detl.getMatnr(), detl.getBatch(), detl.getAnfme()));
                        }
                        continue;
                    }
                    double lastCount = locDetl.getCount() - useCount;//剩余所需数量
                    double realCount = 0;//实际提供数量
                    if (locDetl0.getAnfme() >= lastCount) {//实际数量大于所需数量,按所需数量提供
                        realCount = lastCount;
                    } else {
                        //实际小于所需数量,按实际数量提供
                        realCount = locDetl0.getAnfme();
                    }
                    useCount += realCount;//已使用的数量
                    locDetls.add(new StockOutParam.LocDetl(locDetl0.getLocNo(), locDetl.getMatnr(), locDetl.getBatch(), realCount));
                    flag = true;
                    if (useCount >= locDetl.getCount()) {
                        //找到的库存 >= 所需库存,满足条件
                        break;
                    }
                    locDetls.add(new StockOutParam.LocDetl(detl.getLocNo(), locDetl.getMatnr(), locDetl.getBatch(), detl.getAnfme()));
                }
            }
            if (!flag) {
                locDetls.add(locDetl);
            }
            locDetls.add(locDetl);
        }
        //出库时,如果当前库位组有相同的物料,则先出外侧物料 6.30日 注释
        //for (StockOutParam.LocDetl locDetl : param.getLocDetls()) {
        //    List<String> outerSingleLoc = Utils.getGroupOuterSingleLoc(locDetl.getLocNo());
        //    boolean flag = false;
        //    Double useCount = 0D;
        //    for (String locNo : outerSingleLoc) {
        //        if(locs.contains(locNo)) continue;
        //        for (LocDetl locDetl0 : locDetlService.selectByLocNo(locNo)) {
        //            if (!locDetl0.getMatnr().equals(locDetl.getMatnr())) {
        //                //不是相同物料
        //                continue;
        //            }
        //            double lastCount = locDetl.getCount() - useCount;//剩余所需数量
        //            double realCount = 0;//实际提供数量
        //            if (lastCount==0){
        //                continue;
        //            }
        //            if (locDetl0.getAnfme() >= lastCount) {//实际数量大于所需数量,按所需数量提供
        //                realCount = lastCount;
        //            } else {
        //                //实际小于所需数量,按实际数量提供
        //                realCount = locDetl0.getAnfme();
        //            }
        //            useCount += realCount;//已使用的数量
        //
        //            locDetls.add(new StockOutParam.LocDetl(locDetl0.getLocNo(), locDetl.getMatnr(), locDetl.getBatch(), realCount));
        //            flag = true;
        //            if (useCount >= locDetl.getCount()) {
        //                //找到的库存 >= 所需库存,满足条件
        //                break;
        //            }
        //        }
        //    }
        //
        //    if (!flag) {
        //        locDetls.add(locDetl);
        //    }
        //
        //}
        // TODO: 2023/6/28 等李薇确认是否使用
        // ----------------------------------------------
        //for(StockOutParam.LocDetl one : param.getLocDetls()){
        //    List<String> outerSingleLoc = Utils.getGroupOuterSingleLoc(one.getLocNo());
        //    for (String s : outerSingleLoc) {
        //        if (!locs.contains(s)) {
        //            throw new CoolException("浅库位有相同物料不支持出库");
        //        }
        //    }
        //}
        // ----------------------------------------------
//        ArrayList<String> locNos = new ArrayList<>();
//        for (StockOutParam.LocDetl locDetl:param.getLocDetls()){
@@ -412,6 +455,7 @@
    @Override
    @Transactional
    public void stockOut(BasDevp staNo, List<LocDetlDto> locDetlDtos, IoWorkType ioWorkType, Long userId) {
        Integer basDevp = staNo.getDevNo();
        Date now = new Date();
        // 合并同类项
        Set<String> locNos = new HashSet<>();
@@ -465,10 +509,15 @@
                if (!locMast.getLocSts().equals("F")) {
                    continue;
                }
                //if (locMast.getLocSts().equals("F")) {
                //    throw new CoolException("浅库位在库不支持此任务");
                //}
                boolean flag = false;
                for (LocDetl locDetl : locDetlService.selectByLocNo(locMast.getLocNo())) {
                    if (!locDetl.getMatnr().equals(matnr)) {
                        flag = true;
                        break;
                    }else if (!Cools.isEmpty(ioWorkType) && ioWorkType.equals(IoWorkType.CHECK_OUT)){
                        flag = true;
                        break;
                    }
@@ -477,7 +526,7 @@
                if (flag) {
                    //当前巷道存在不同规格的物料,需要进行101全板出库
                    // 获取路径
                    StaDesc staDesc = staDescService.queryCrnStn(101, locMast.getCrnNo(), staNo.getDevNo(), locMast.getRow1());
                    StaDesc staDesc = staDescService.queryCrnStn(101, locMast.getCrnNo(), locMast.getCrnNo()==1? 100:200 , locMast.getRow1());
                    if(staDesc == null){
                        throw new CoolException("出库路径不存在");
                    }
@@ -495,7 +544,7 @@
                    wrkMast.setOutMost(0);
                    wrkMast.setCrnNo(locMast.getCrnNo());
                    wrkMast.setSourceStaNo(staDesc.getCrnStn()); // 源站
                    wrkMast.setStaNo(staDesc.getStnNo()); // 目标站
                    wrkMast.setStaNo(locMast.getCrnNo()==1? 100:200); // 目标站
                    wrkMast.setSourceLocNo(locMast.getLocNo()); // 源库位
                    wrkMast.setFullPlt("Y"); // 满板:Y
                    wrkMast.setPicking("N"); // 拣料
@@ -532,6 +581,10 @@
                        Mat mat = matService.selectByMatnr(locDetl.getMatnr());
                        if (Cools.isEmpty(mat)) {
                            throw new CoolException(locDetl.getMatnr() + "商品档案不存在");
                        }
                        int zpallet = waitPakinService.selectCount(new EntityWrapper<WaitPakin>().eq("zpallet", locDetl.getZpallet()).ne("loc_no",locDetl.getLocNo()));
                        if (zpallet>0) {
                            throw new CoolException(locDetl.getZpallet() + "入库通知档中已存在");
                        }
                        WaitPakin waitPakin = new WaitPakin();
                        waitPakin.sync(mat);
@@ -580,23 +633,36 @@
            assert ioType != null;
            // 获取库位
            LocMast locMast = locMastService.selectById(dto.getLocNo());
            Integer devNo = staNo.getDevNo();
            //-----------------2023.6.2出库兼容代码-----------------------6.3更新
            List<LocDetl> locDetls = locDetlService.selectByLocNo(locMast.getLocNo());
            if (locMast.getLocType2() == 1 && locDetls.size() > 1) {
                //单品区域出库物料大于1种,强制变成101全板出库
                ioType = 101;
                if (locMast.getCrnNo()==1){
                    devNo = 100;
                }else {
                    devNo = 200;
            //-----------------2023.6.2出库兼容代码-----------------------
            if (ioType!=107){
                List<LocDetl> locDetls = locDetlService.selectByLocNo(locMast.getLocNo());
                //if (locMast.getLocType2() == 1 && locDetls.size() > 1) {
                //    //单品区域出库物料大于1种,强制变成101全板出库
                //    ioType = 101;
                //    if (staNo.getDevNo()==300){
                //        staNo.setDevNo(200);
                //    }
                //}
                if (ioType == 101) {
                    if (staNo.getDevNo()==300){
                        if(locMast.getCrnNo() == 1) {
                            staNo.setDevNo(100);
                        } else {
                            staNo.setDevNo(200);
                        }
                    }
                } else {
                    staNo.setDevNo(basDevp);
                }
            }
            //-----------------2023.6.2出库兼容代码end-----------------------
            // 获取路径
            StaDesc staDesc = staDescService.queryCrnStn(ioType, locMast.getCrnNo(), devNo, locMast.getRow1());
            StaDesc staDesc = staDescService.queryCrnStn(ioType, locMast.getCrnNo(), staNo.getDevNo(), locMast.getRow1());
            if(staDesc == null){
                throw new CoolException("出库路径不存在");
            }
@@ -614,7 +680,7 @@
            wrkMast.setOutMost(locMastService.isOutMost(dto.getLocNo(), false) ? 1 : 0);
            wrkMast.setCrnNo(locMast.getCrnNo());
            wrkMast.setSourceStaNo(staDesc.getCrnStn()); // 源站
            wrkMast.setStaNo(devNo); // 目标站
            wrkMast.setStaNo(staDesc.getStnNo()); // 目标站
            wrkMast.setSourceLocNo(dto.getLocNo()); // 源库位
            wrkMast.setFullPlt("Y"); // 满板:Y
            wrkMast.setPicking("N"); // 拣料
@@ -672,6 +738,54 @@
    @Transactional
    public void stockOut(BasDevp staNo, TaskDto taskDto, Long userId) {
        Date now = new Date();
        if (Cools.isEmpty(taskDto.getLocDtos()) || taskDto.getLocDtos().size()==0){
            // 获取库位
            LocMast locMast = locMastService.selectById(taskDto.getLocNo());
            // 获取路径
            int ioType = locMast.getLocSts().equals("D") ? 110 : 101;
            StaDesc staDesc = staDescService.queryCrnStnAuto(ioType, locMast.getCrnNo(), staNo.getDevNo());
            // 生成工作号
            int workNo = commonService.getWorkNo(WorkNoType.getWorkNoType(ioType));
            // 生成工作档
            WrkMast wrkMast = new WrkMast();
            wrkMast.setWrkNo(workNo);
            wrkMast.setIoTime(now);
            wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID
            wrkMast.setIoType(ioType); // 入出库状态
            Double ioPri = wrkMastService.getIoPri(ioType, taskDto.getLocNo());
            wrkMast.setIoPri(ioPri); // 优先级:13
            wrkMast.setOutMost(locMastService.isOutMost(taskDto.getLocNo(), false) ? 1 : 0);
            wrkMast.setCrnNo(locMast.getCrnNo());
            wrkMast.setSourceStaNo(staDesc.getCrnStn()); // 源站
            wrkMast.setStaNo(staDesc.getStnNo()); // 目标站
            wrkMast.setSourceLocNo(taskDto.getLocNo()); // 源库位
            wrkMast.setFullPlt(ioType==110? "N":"Y"); // 满板:Y
            wrkMast.setPicking("N"); // 拣料
            wrkMast.setExitMk("N"); // 退出
            wrkMast.setEmptyMk(ioType==110? "Y":"N"); // 空板
            wrkMast.setLinkMis("N");
            wrkMast.setBarcode(locMast.getBarcode());
            wrkMast.setAppeUser(userId); // 操作人员数据
            wrkMast.setAppeTime(now);
            wrkMast.setModiUser(userId);
            wrkMast.setModiTime(now);
            if (!wrkMastService.insert(wrkMast)) {
                throw new CoolException("保存工作档失败,出库库位号:" + taskDto.getLocNo());
            }
            // 修改库位状态:   F、D.在库 ====>>> R.出库预约/P.拣料/盘点/并板出库中
            locMast = locMastService.selectById(taskDto.getLocNo());
            if (locMast.getLocSts().equals("F") || locMast.getLocSts().equals("D") ) {
                locMast.setLocSts("R");
                locMast.setModiUser(userId);
                locMast.setModiTime(now);
                if (!locMastService.updateById(locMast)) {
                    throw new CoolException("预约库位状态失败,库位号:" + taskDto.getLocNo());
                }
            } else {
                throw new CoolException(taskDto.getLocNo() + "库位不是在库状态");
            }
            return;
        }
        List<LocDto> locDtos = taskDto.getLocDtos();
        for (LocDto locDto : locDtos) {
            if (!taskDto.getLocNo().equals(locDto.getLocNo()) && !taskDto.getStaNo().equals(locDto.getStaNo())) {
@@ -738,51 +852,72 @@
            if (!wrkDetlService.insert(wrkDetl)) {
                throw new CoolException("保存工作档明细失败");
            }
            // 修改订单明细
            if (!BaseController.isJSON(locDto.getOrderNo())) {
                String[] orderNos = GetOrderNo(locDto.getOrderNo());
                if (!Cools.isEmpty(orderNos)){
                    Double anfme = locDto.getAnfme();
                    for (String orderNo : orderNos) {
                        OrderDetl orderDetl = orderDetlService.selectItem(orderNo, locDto.getMatnr(), locDto.getBatch());
                        if (orderDetl == null) {
                            orderDetl = orderDetlService.selectItem(orderNo, locDto.getMatnr(), null);
            if (!wrkDetl.getOrderNo().equals("伴生出库")){
                // 修改订单明细
                if (!BaseController.isJSON(locDto.getOrderNo())) {
                    String[] orderNos = GetOrderNo(locDto.getOrderNo());
                    if (!Cools.isEmpty(orderNos) && orderNos.length!=0){
                        Double anfme = locDto.getAnfme();
                        for (String orderNo : orderNos) {
                            OrderDetl orderDetl = orderDetlService.selectItem(orderNo, locDto.getMatnr(), locDto.getBatch());
                            if (orderDetl == null) {
                                orderDetl = orderDetlService.selectItem(orderNo, locDto.getMatnr(), null);
                            }
                            if (orderDetl.getAnfme() <= anfme) {
                                if (!orderDetlService.increase(orderDetl.getOrderId(), orderDetl.getMatnr(), orderDetl.getBatch(), orderDetl.getAnfme())) {
                                    throw new CoolException("修改订单明细数量失败");
                                }
                                anfme = anfme - orderDetl.getAnfme();
                            } else {
                                if (!orderDetlService.increase(orderDetl.getOrderId(), orderDetl.getMatnr(), orderDetl.getBatch(), anfme)) {
                                    throw new CoolException("修改订单明细数量失败");
                                }
                            }
                            orderService.updateSettle(orderDetl.getOrderId(), 2L, userId);
                        }
                        if (orderDetl.getAnfme() <= anfme) {
                            if (!orderDetlService.increase(orderDetl.getOrderId(), orderDetl.getMatnr(), orderDetl.getBatch(), orderDetl.getAnfme())) {
                                throw new CoolException("修改订单明细数量失败");
                            }
                            anfme = anfme - orderDetl.getAnfme();
                        } else {
                            if (!orderDetlService.increase(orderDetl.getOrderId(), orderDetl.getMatnr(), orderDetl.getBatch(), anfme)) {
                                throw new CoolException("修改订单明细数量失败");
                            }
                    }else {
                        OrderDetl orderDetl = orderDetlService.selectItem(locDto.getOrderNo(), locDto.getMatnr(), locDto.getBatch());
                        if (orderDetl == null) {
                            orderDetl = orderDetlService.selectItem(locDto.getOrderNo(), locDto.getMatnr(), null);
                        }
                        if (!orderDetlService.increase(orderDetl.getOrderId(), orderDetl.getMatnr(), orderDetl.getBatch(), locDto.getAnfme())) {
                            throw new CoolException("修改订单明细数量失败");
                        }
                        orderService.updateSettle(orderDetl.getOrderId(), 2L, userId);
                    }
                }else {
                    OrderDetl orderDetl = orderDetlService.selectItem(locDto.getOrderNo(), locDto.getMatnr(), locDto.getBatch());
                    if (orderDetl == null) {
                        orderDetl = orderDetlService.selectItem(locDto.getOrderNo(), locDto.getMatnr(), null);
                    }
                    if (!orderDetlService.increase(orderDetl.getOrderId(), orderDetl.getMatnr(), orderDetl.getBatch(), locDto.getAnfme())) {
                        throw new CoolException("修改订单明细数量失败");
                    }
                    orderService.updateSettle(orderDetl.getOrderId(), 2L, userId);
                }
            } else {
                // 订单合并出库
                List<OrderDto> orderDtoList = JSON.parseArray(locDto.getOrderNo(), OrderDto.class);
                } else {
                    // 订单合并出库
                    List<OrderDto> orderDtoList = JSON.parseArray(locDto.getOrderNo(), OrderDto.class);
                for (OrderDto orderDto : orderDtoList) {
                    OrderDetl orderDetl = orderDetlService.selectItem(orderDto.getOrderNo(), locDto.getMatnr(), locDto.getBatch());
                    if (orderDetl == null) {
                        orderDetl = orderDetlService.selectItem(orderDto.getOrderNo(), locDto.getMatnr(), null);
                    for (OrderDto orderDto : orderDtoList) {
                        OrderDetl orderDetl = orderDetlService.selectItem(orderDto.getOrderNo(), locDto.getMatnr(), locDto.getBatch());
                        if (orderDetl == null) {
                            orderDetl = orderDetlService.selectItem(orderDto.getOrderNo(), locDto.getMatnr(), null);
                        }
                        if (!orderDetlService.increase(orderDetl.getOrderId(), orderDetl.getMatnr(), orderDetl.getBatch(), orderDto.getAnfme())) {
                            throw new CoolException("修改订单明细数量失败");
                        }
                        orderService.updateSettle(orderDetl.getOrderId(), 2L, userId);
                    }
                    if (!orderDetlService.increase(orderDetl.getOrderId(), orderDetl.getMatnr(), orderDetl.getBatch(), orderDto.getAnfme())) {
                        throw new CoolException("修改订单明细数量失败");
                    }
                    orderService.updateSettle(orderDetl.getOrderId(), 2L, userId);
                }
            }else {//自动组托
                WaitPakin waitPakin = new WaitPakin();
                waitPakin.sync(mat);
                waitPakin.setBatch(wrkDetl.getBatch());
                waitPakin.setZpallet(wrkDetl.getZpallet());   // 托盘码
                waitPakin.setIoStatus("N");     // 入出状态
                waitPakin.setAnfme(wrkDetl.getAnfme());  // 数量
                waitPakin.setStatus("Y");    // 状态
                waitPakin.setAppeUser(userId);
                waitPakin.setAppeTime(now);
                waitPakin.setModiUser(userId);
                waitPakin.setModiTime(now);
                waitPakin.setMemo(wrkDetl.getMemo());
                waitPakin.setFrozen(wrkDetl.getFrozen()); // 是否冻结
                waitPakin.setManu(wrkDetl.getManu());
                waitPakin.setMatType(mat.getMatType());//物料类型
                if (!waitPakinService.insert(waitPakin)) {
                    throw new CoolException("保存入库通知档失败");
                }
            }
        }
@@ -973,9 +1108,9 @@
    @Override
    @Transactional
    public void locCheckOut(StockOutParam param, Long userId) {
        // if (wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("io_type", 107)) > 0) {
        //     throw new CoolException("只能存在一笔盘点任务");
        // }
//         if (wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("io_type", 107)) > 0) {
//             throw new CoolException("只能存在一笔盘点任务");
//         }
        // 目标站点状态检测
        BasDevp staNo = basDevpService.checkSiteStatus(param.getOutSite());
        // 获取库位明细
@@ -1282,7 +1417,7 @@
            } else if (wrkMast.getIoType() == 110) {
                locSts = "D";
                // 库位转移 ===>> D.空桶/空栈板
            } else if (wrkMast.getIoType() == 11) {
            } else if (wrkMast.getIoType() == 11 || wrkMast.getIoType() == 111) {
                if (wrkMast.getWrkSts() > 11){
                    throw new CoolException("移库任务已在执行中,不能取消");
                }
@@ -1379,6 +1514,8 @@
        if (!wrkMastRes || !locMastRes) {
            throw new CoolException("保存数据失败");
        }
        WaitPakin waitPakin = waitPakinService.selectOne(new EntityWrapper<WaitPakin>().eq("zpallet", wrkMast.getBarcode()));
        waitPakinService.delete(new EntityWrapper<>(waitPakin));
    }
    @Override