自动化立体仓库 - WMS系统
zwl
9 天以前 7ec0d6926482a21b38c246ad460ca25cc78d6ffc
src/main/java/com/zy/asrs/task/WorkMastScheduler.java
@@ -5,7 +5,6 @@
import com.core.common.R;
import com.zy.api.controller.params.WorkTaskParams;
import com.zy.api.service.WcsApiService;
import com.zy.asrs.entity.LocMast;
import com.zy.asrs.entity.WrkMast;
import com.zy.asrs.service.WrkMastService;
import com.zy.asrs.task.core.ReturnT;
@@ -17,10 +16,14 @@
import org.springframework.scheduling.annotation.Scheduled;
import org.springframework.stereotype.Component;
import java.math.BigInteger;
import java.util.ArrayList;
import java.util.Arrays;
import java.util.Collections;
import java.util.LinkedHashMap;
import java.util.Date;
import java.util.Map;
import java.util.List;
import java.util.Objects;
/**
 * Created by vincent on 2020/7/7
@@ -57,59 +60,182 @@
    }
    /**
     * 任务自动下发
     * 任务自动下发。
     * <p>
     * 调度器只负责从工作档中挑出“当前允许下发”的任务,并将其转换成 WCS 接口需要的报文结构;
     * 出库任务按 userNo -> batchSeq 分层汇总后串行下发,确保同一 userNo 下前一个 batchSeq 完成后再发下一个。
     * <p>
     * 当前批量下发的归并维度是:
     * 1. WCS接口路径(入库/出库/移库不能混发);
     * 2. 出库任务按 work_mast.user_no -> work_mast.batch_seq 分层汇总,并按 batchSeq 自然升序下发。
     *
     * @author Ryan
     * @date 2026/1/10 14:42
     */
    @Scheduled(cron = "0/3 * * * * ? ")
    @Scheduled(cron = "0/10 * * * * ? ")
    private void autoPubTasks() {
        List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().in("wrk_sts", Arrays.asList(1L, 11L)));
        // 仅处理待下发/已生成下发号的工作档。
        List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().in("wrk_sts", Arrays.asList(1L, 11L))
                .orderBy("user_no", true)
                .orderBy("batch_seq", true)
                .orderBy("plt_type", true));
        if (wrkMasts.isEmpty()) {
            return;
        }
        Collections.shuffle(wrkMasts);
        List<WorkTaskParams> paramsList = new ArrayList<>();
        Map<String, LinkedHashMap<String, List<WorkTaskParams>>> outboundTasksByUserNo = new LinkedHashMap<>();
        for (WrkMast wrkMast : wrkMasts) {
            if (wrkMast.getIoType()>100&& !wrkMast.getPdcType().equals("Y")) {
                continue;
            }
            Integer crnNo = wrkMast.getCrnNo();
            //该堆垛机已经下发任务给wcs后不再下发新的搬运任务
            List<WrkMast> wrkMasts1 = wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("crn_no", crnNo).in("wrk_sts", Arrays.asList(2L, 12L)));
            if (!wrkMasts1.isEmpty()) {
            // 出库类任务(ioType > 100)默认需要 ERP 确认;未确认的任务在这里直接跳过。
            if (wrkMast.getIoType() > 100 && !"Y".equalsIgnoreCase(wrkMast.getPdcType())) {
                continue;
            }
            String wcsSourceLocNo = Cools.isEmpty(wrkMast.getSourceLocNo()) ? "" : Utils.WMSLocToWCSLoc(wrkMast.getSourceLocNo());
            String wcsLocNo = Cools.isEmpty(wrkMast.getLocNo()) ? "" : Utils.WMSLocToWCSLoc(wrkMast.getLocNo());
            WorkTaskParams params = new WorkTaskParams();
            //出库和移库
            if(wrkMast.getIoType()==101&&!Cools.isEmpty(wrkMast.getStaNo())&& !wrkMast.getStaNo().equals("0")) {
                params.setType("out")
                        .setTaskNo(wrkMast.getWrkNo()+"")
                        .setLocNo(wcsSourceLocNo)
                        .setStaNo(String.valueOf(wrkMast.getStaNo()))
                        .setTaskPri(wrkMast.getIoPri().intValue())
                        .setBarcode(wrkMast.getBarcode());
            }else if(wrkMast.getIoType()==2&& !Cools.isEmpty(wrkMast.getSourceStaNo())){
                params.setType("in")
                        .setTaskNo(wrkMast.getWrkNo()+"")
                        .setSourceStaNo(String.valueOf(wrkMast.getSourceStaNo()))
                        .setLocNo(wcsLocNo)
                        .setTaskPri(wrkMast.getIoPri().intValue())
                        .setBarcode(wrkMast.getBarcode());
            WorkTaskParams params = buildWorkTaskParams(wrkMast);
            if (isOutboundPublishTask(wrkMast)) {
                String userNo = normalizeGroupKey(wrkMast.getUserNo());
                String batchSeq = normalizeGroupKey(wrkMast.getBatchSeq());
                outboundTasksByUserNo
                        .computeIfAbsent(userNo, key -> new LinkedHashMap<>())
                        .computeIfAbsent(batchSeq, key -> new ArrayList<>())
                        .add(params);
            } else {
                params.setType("move")
                        .setTaskNo(wrkMast.getWrkNo()+"")
                        .setSourceLocNo(wcsSourceLocNo)
                        .setLocNo(wcsLocNo)
                        .setBarcode(wrkMast.getBarcode());
                paramsList.add(params);
            }
            R r = wcsApiService.pubWrkToWcs(params);
            if (r.get("code").equals(200)){
                break;
        }
        if (!paramsList.isEmpty()) {
            R r = wcsApiService.pubWrksToWcs(paramsList);
            if (r == null || !Objects.equals(r.get("code"), 200)) {
                log.warn("批量下发任务到WCS失败, result={}", r);
            }
        };
        }
        if (outboundTasksByUserNo.isEmpty()) {
            return;
        }
        for (Map.Entry<String, LinkedHashMap<String, List<WorkTaskParams>>> userEntry : outboundTasksByUserNo.entrySet()) {
            String userNo = userEntry.getKey();
            List<String> batchSeqs = new ArrayList<>(userEntry.getValue().keySet());
            batchSeqs.sort(this::compareBatchSeqNatural);
            for (String batchSeq : batchSeqs) {
                String blockingBatchSeq = findFirstUnfinishedOutboundBatchSeq(userNo);
                if (!Objects.equals(batchSeq, blockingBatchSeq)) {
                    log.info("出库批次未完成,暂停后续下发, userNo={}, blockingBatchSeq={}, nextBatchSeq={}",
                            userNo, blockingBatchSeq, batchSeq);
                    break;
                }
                List<WorkTaskParams> batchParams = userEntry.getValue().get(batchSeq);
                if (batchParams == null || batchParams.isEmpty()) {
                    continue;
                }
                R r = wcsApiService.pubWrksToWcs(batchParams);
                if (r == null || !Objects.equals(r.get("code"), 200)) {
                    log.warn("批量下发出库任务到WCS失败, userNo={}, batchSeq={}, result={}", userNo, batchSeq, r);
                    break;
                }
            }
        }
    }
    private WorkTaskParams buildWorkTaskParams(WrkMast wrkMast) {
        // WMS 库位编码转换成 WCS 可识别的库位编码。
        String wcsSourceLocNo = Cools.isEmpty(wrkMast.getSourceLocNo()) ? "" : Utils.WMSLocToWCSLoc(wrkMast.getSourceLocNo());
        String wcsLocNo = Cools.isEmpty(wrkMast.getLocNo()) ? "" : Utils.WMSLocToWCSLoc(wrkMast.getLocNo());
        WorkTaskParams params = new WorkTaskParams();
        // 101: 出库。有序任务才向 WCS 传 batch/batchSeq;seq=0 表示无序,不传这两个字段。
        if (wrkMast.getIoType() == 101) {
            params.setType("out")
                    .setTaskNo(wrkMast.getWrkNo() + "")
                    .setLocNo(wcsSourceLocNo)
                    .setStaNo(String.valueOf(wrkMast.getStaNo()))
                    .setTaskPri(wrkMast.getIoPri().intValue())
                    .setBarcode(wrkMast.getBarcode());
            if (wrkMast.getPltType() != null && wrkMast.getPltType() > 0) {
                params.setBatch(wrkMast.getUserNo())
                        .setBatchSeq(wrkMast.getPltType());
            }
        // 2: 入库。入库接口使用 sourceStaNo + 目标库位。
        } else if (wrkMast.getIoType() == 2 && !Cools.isEmpty(wrkMast.getSourceStaNo())) {
            params.setType("in")
                    .setTaskNo(wrkMast.getWrkNo() + "")
                    .setSourceStaNo(String.valueOf(wrkMast.getSourceStaNo()))
                    .setLocNo(wcsLocNo)
                    .setTaskPri(wrkMast.getIoPri().intValue())
                    .setBarcode(wrkMast.getBarcode());
        // 其余走移库接口,源库位和目标库位都需要带给 WCS。
        } else {
            params.setType("move")
                    .setTaskNo(wrkMast.getWrkNo() + "")
                    .setSourceLocNo(wcsSourceLocNo)
                    .setLocNo(wcsLocNo)
                    .setBarcode(wrkMast.getBarcode());
        }
        return params;
    }
    private boolean isOutboundPublishTask(WrkMast wrkMast) {
        return wrkMast != null && Objects.equals(wrkMast.getIoType(), 101);
    }
    private String findFirstUnfinishedOutboundBatchSeq(String userNo) {
        EntityWrapper<WrkMast> wrapper = new EntityWrapper<>();
        if (Cools.isEmpty(userNo)) {
            wrapper.isNull("user_no");
        } else {
            wrapper.eq("user_no", userNo);
        }
        wrapper.eq("io_type", 101);
        wrapper.lt("wrk_sts", 14);
        List<WrkMast> rows = wrkMastService.selectList(wrapper);
        if (rows == null || rows.isEmpty()) {
            return null;
        }
        String firstBatchSeq = null;
        for (WrkMast row : rows) {
            String batchSeq = normalizeGroupKey(row.getBatchSeq());
            if (firstBatchSeq == null || compareBatchSeqNatural(batchSeq, firstBatchSeq) < 0) {
                firstBatchSeq = batchSeq;
            }
        }
        return firstBatchSeq;
    }
    private int compareBatchSeqNatural(String left, String right) {
        String safeLeft = Cools.isEmpty(left) ? "" : left;
        String safeRight = Cools.isEmpty(right) ? "" : right;
        boolean leftNumeric = isDigits(safeLeft);
        boolean rightNumeric = isDigits(safeRight);
        if (leftNumeric && rightNumeric) {
            BigInteger leftValue = new BigInteger(safeLeft);
            BigInteger rightValue = new BigInteger(safeRight);
            int compare = leftValue.compareTo(rightValue);
            if (compare != 0) {
                return compare;
            }
        }
        return safeLeft.compareTo(safeRight);
    }
    private boolean isDigits(String value) {
        if (Cools.isEmpty(value)) {
            return false;
        }
        for (int i = 0; i < value.length(); i++) {
            if (!Character.isDigit(value.charAt(i))) {
                return false;
            }
        }
        return true;
    }
    private String normalizeGroupKey(String value) {
        return Cools.isEmpty(value) ? "" : value;
    }
}