自动化立体仓库 - WMS系统
#
pang.jiabao
2024-08-18 7c812b4941d803e49668f75ca05242356a644d2c
src/main/java/com/zy/asrs/service/impl/OpenServiceImpl.java
@@ -14,6 +14,7 @@
import com.zy.asrs.entity.result.StockVo;
import com.zy.asrs.entity.result.ZphjcdgzVo;
import com.zy.asrs.entity.result.ZphjcdwcVo;
import com.zy.asrs.mapper.MatMapper;
import com.zy.asrs.mapper.TagMapper;
import com.zy.asrs.service.*;
import com.zy.asrs.utils.MatUtils;
@@ -30,6 +31,7 @@
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;
import javax.annotation.Resource;
import java.util.*;
import java.util.stream.Collectors;
@@ -39,6 +41,12 @@
@Slf4j
@Service
public class OpenServiceImpl implements OpenService {
    // 二楼堆垛机对应入库站点
    private static final int[] secondFloorIn = new int[]{0,2061,2064,2067,2070,2073,2076};
    // 堆垛机对应一楼出库站点
    private static final int[] secondFloorOut = new int[]{0,3002,3003,3006,3008,3009,3012};
    @Autowired
    private OrderService orderService;
@@ -84,6 +92,9 @@
    private LocMastService locMastService;
    @Autowired
    private ApiLogService apiLogService;
    @Resource
    private MatMapper matMapper;
    @Override
    @Transactional
@@ -986,6 +997,183 @@
    }
    @Override
    public void updateBarcode() {
        List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "D"));
        for (int i = 0; i < locMasts.size(); i ++) {
            LocMast locMast = locMasts.get(i);
            locMast.setBarcode("a"+i);
            locMastService.updateById(locMast);
        }
        System.out.println("更新完了" + locMasts.size());
    }
    @Override
    @Transactional
    public void prodCheck(List<ProdCheckParam> param) {
        if (param.isEmpty()) {
            throw new CoolException("请求参数不能为空");
        }
        for (ProdCheckParam checkParam : param) {
            // 更新库存明细是否合格
            LocDetl locDetl = locDetlService.selectOne(new EntityWrapper<LocDetl>().eq("brand", checkParam.getPackageGroupNo())
                    .eq("unit", checkParam.getBoxNo()).eq("model", checkParam.getRollNo()));
            // 更新商品表是否合格
            Mat mat = matService.selectOne(new EntityWrapper<Mat>().eq("brand", checkParam.getPackageGroupNo())
                    .eq("unit", checkParam.getBoxNo()).eq("model", checkParam.getRollNo()));
            if (locDetl == null || mat == null) {
                throw new CoolException("更新是否合格物料不存在:" + checkParam);
            }
            locDetl.setThreeCode(checkParam.getQualified());
            mat.setThreeCode(checkParam.getQualified());
            locDetlService.update(locDetl,new EntityWrapper<LocDetl>().eq("brand", checkParam.getPackageGroupNo())
                    .eq("unit", checkParam.getBoxNo()).eq("model", checkParam.getRollNo()));
            matService.update(mat,(new EntityWrapper<Mat>().eq("brand", checkParam.getPackageGroupNo())
                    .eq("unit", checkParam.getBoxNo()).eq("model", checkParam.getRollNo())));
        }
    }
    @Override
    @Transactional
    public String fxprk(FxprkParam param) {
        // 根据包装组号获取到木箱卷信息
        List<Mat> list = matService.selectList(new EntityWrapper<Mat>().in("brand", param.getBoxList().stream().map(FxprkParam.Box::getPackageGroupNo).collect(Collectors.toList())));
        if (list.isEmpty()) {
            throw new CoolException("没有查询到该包装组号信息:" + param.getBoxList().toString());
        }
        LocTypeDto locTypeDto = new LocTypeDto();
        locTypeDto.setLocType1((short) 1);
        StartupDto dto = commonService.getLocNo(1, param.getPalletizingNo(), locTypeDto, 0);
        // 返回GWCS目标信息
        boolean result = pushStaNoToGwcs(param.getPalletizingNo(), dto.getStaNo(), dto.getWorkNo(), param.getBarcode());
//        if (!result) {
//            throw new CoolException("入库回推入库码头给GWCS失败");
//        }
        int workNo = dto.getWorkNo();
        Date now = new Date();
        // 生成工作档
        WrkMast wrkMast = new WrkMast();
        wrkMast.setWrkNo(workNo);
        wrkMast.setIoTime(new Date());
        wrkMast.setWrkSts(1L); // 工作状态:设备上走
        wrkMast.setIoType(1); // 入出库状态:1.入库
        wrkMast.setIoPri(13D); // 优先级
        wrkMast.setCrnNo(dto.getCrnNo());
        wrkMast.setSourceStaNo(param.getPalletizingNo());
        wrkMast.setStaNo(dto.getStaNo());
        wrkMast.setLocNo(dto.getLocNo());
        wrkMast.setBarcode(param.getBarcode()); // 托盘码
        wrkMast.setFullPlt("Y"); // 满板:Y
        wrkMast.setPicking("N"); // 拣料
        wrkMast.setExitMk("N"); // 退出
        wrkMast.setEmptyMk("N"); // 空板
        wrkMast.setLinkMis("Y");
        wrkMast.setCtnType(1); // 容器类型
        // 操作人员数据
        wrkMast.setAppeTime(now);
        wrkMast.setModiTime(now);
        boolean res = wrkMastService.insert(wrkMast);
        if (!res) {
            throw new CoolException("保存工作档失败");
        }
        for (Mat obj : list) {
            WrkDetl wrkDetl = new WrkDetl();
            wrkDetl.setWrkNo(wrkMast.getWrkNo());
            wrkDetl.setAnfme(1.0);
            // 重新定位木箱位置
            for (FxprkParam.Box box :param.getBoxList()) {
                if (box.getPackageGroupNo().equals(obj.getBrand())) {
                    if (!box.getBoxPos().equals(obj.getOrigin())) {
                        wrkDetl.setOrigin(box.getBoxPos());
                        wrkDetl.setZpallet(param.getBarcode());
                        wrkDetl.setBarcode(param.getBarcode());
                        matMapper.updateBoxPos(box.getPackageGroupNo(), box.getBoxPos(),param.getBarcode());
                    }
                    break;
                }
            }
            wrkDetl.sync(obj);
            wrkDetl.setIoTime(now);
            wrkDetl.setAppeTime(now);
            wrkDetl.setModiTime(now);
            if (!wrkDetlService.insert(wrkDetl)) {
                throw new CoolException("保存工作明细失败");
            }
        }
        // 更新目标库位状态
        LocMast locMast = locMastService.selectById(dto.getLocNo());
        if (locMast.getLocSts().equals("O")) {
            locMast.setLocSts("S"); // S.入库预约
            locMast.setModiTime(now);
            if (!locMastService.updateById(locMast)) {
                throw new CoolException("改变库位状态失败");
            }
        } else {
            throw new CoolException(dto.getLocNo() + "目标库位已被占用");
        }
        return "入库成功";
    }
    @Override
    @Transactional
    public R kthl(KthlParam param) {
        // 获取模式为电脑模式,无任务的堆垛机列表:防止分配到堆垛机不可用
        List<BasCrnp> basCrnps = basCrnpService.selectList(new EntityWrapper<BasCrnp>().eq("crn_sts",3)
                .eq("wrk_no",0).eq("in_enable","Y").eq("out_enable","Y"));
        if (basCrnps.isEmpty()) {
            // 都有任务则获取电脑模式的堆垛机列表
            basCrnps = basCrnpService.selectList(new EntityWrapper<BasCrnp>().eq("crn_sts",3).eq("in_enable","Y")
                    .eq("out_enable","Y"));
        }
        if (basCrnps.isEmpty()) {
            throw new CoolException("没有可用堆垛机,堆垛机停止或异常或禁用");
        }
        // 可用堆垛机列表
        List<Integer> crnNoList = basCrnps.stream().map(BasCrnp::getCrnNo).collect(Collectors.toList());
        Integer crnNo = crnNoList.get(0);
        int workNo = commonService.getWorkNo(5);
        Date now = new Date();
        // 生成工作档
        WrkMast wrkMast = new WrkMast();
        wrkMast.setWrkNo(workNo);
        wrkMast.setIoTime(new Date());
        wrkMast.setWrkSts(1L); //
        wrkMast.setIoType(3); // 站到站
        wrkMast.setIoPri(14D); // 优先级
        wrkMast.setCrnNo(crnNo);
        wrkMast.setSourceStaNo(secondFloorIn[crnNo]);
        wrkMast.setStaNo(secondFloorOut[crnNo]);
        wrkMast.setLocNo("");
        wrkMast.setBarcode(param.getBarcode()); // 托盘码
        wrkMast.setFullPlt("N"); // 满板:Y
        wrkMast.setPicking("N"); // 拣料
        wrkMast.setExitMk("N"); // 退出
        wrkMast.setEmptyMk("Y"); // 空板
        wrkMast.setLinkMis("Y");
        wrkMast.setCtnType(1); // 容器类型
        // 操作人员数据
        wrkMast.setAppeTime(now);
        wrkMast.setModiTime(now);
        boolean res = wrkMastService.insert(wrkMast);
        if (!res) {
            throw new CoolException("保存工作档失败");
        }
        // 返回GWCS目标信息
        pushStaNoToGwcs(param.getPalletizingNo(),wrkMast.getSourceStaNo(),workNo,param.getBarcode());
        return R.ok("空托回流请求成功");
    }
    @Override
    @Transactional
    public R gwmsGenerateInventory(GwmsGenerateInventoryDto param) {
@@ -1014,7 +1202,7 @@
        StartupDto dto = commonService.getLocNo(iotype, param.getPalletizingNo(), locTypeDto,0);
        // 返回GWCS目标信息
        pushStaNoToGwcs(param.getPalletizingNo(),dto.getStaNo(),dto.getWorkNo());
        pushStaNoToGwcs(param.getPalletizingNo(),dto.getStaNo(),dto.getWorkNo(),param.getBarcode());
        int workNo = dto.getWorkNo();
@@ -1051,39 +1239,43 @@
                WrkDetl wrkDetl = new WrkDetl();
                wrkDetl.setWrkNo(wrkMast.getWrkNo());
                obj.getRolls().forEach(roll -> {
//                Mat mat = matService.selectByMatnr(roll.getSpecs());
//                if (mat == null) {
//                    mat = new Mat();
//                    mat.setTagId(6L);
//                    mat.setMatnr(roll.getSpecs());
//                    mat.setMaktx(roll.getSpecs());
//                    mat.setSpecs(roll.getSpecs());
//                    mat.setStatus(1);
//                    mat.setCreateTime(now);
//                    mat.setUpdateTime(now);
//                    if (!matService.insert(mat)) {
//                        throw new CoolException("物料导入失败!");
//                    }
//                }
                    wrkDetl.setWrkNo(wrkMast.getWrkNo());
                    wrkDetl.setMatnr(roll.getSpecs()); // 规格
                    wrkDetl.setMaktx(roll.getSpecs()); //规格
                    wrkDetl.setBatch(roll.getBoxNo()); // 箱号
                    wrkDetl.setUnit(roll.getBoxNo()); // 箱号
                    wrkDetl.setModel(roll.getRollNo()); // 卷号
                    wrkDetl.setBrand(obj.getPackageGroupNo()); // 包装组号
                    wrkDetl.setZpallet(param.getBarcode()); // 托盘吗
                    wrkDetl.setZpallet(param.getBarcode()); // 托盘码
                    wrkDetl.setBarcode(param.getBarcode());
                    wrkDetl.setOrigin(obj.getBoxPos()); // 木箱在托盘位置
                    wrkDetl.setColor(obj.getBoxType()); // 木箱类型
                    wrkDetl.setManu(obj.getRollType()); // 管芯类型
                    wrkDetl.setSku(obj.getWideInWidth()); // 实测宽幅
                    wrkDetl.setItemNum(obj.getThickness()); // 生箔厚度
                    wrkDetl.setManuDate(roll.getFqTime()); // 分切下料时间
                    wrkDetl.setWeight(roll.getNetWeight()); // 净重
                    wrkDetl.setVolume(roll.getGrossWeight()); // 毛重
                    wrkDetl.setPrice(roll.getLength());
                    wrkDetl.setSpecs(String.valueOf(roll.getSplices()));
                    wrkDetl.setLength(roll.getLength()); // 长度
                    wrkDetl.setSpecs(String.valueOf(roll.getSplices())); // 接头
                    wrkDetl.setAnfme(1.0);
//                    wrkDetl.setThreeCode(null); // 通过mes或excel导入检测是否合格 0不合格,1 合格
                    wrkDetl.setIoTime(now);
                    wrkDetl.setAppeTime(now);
                    wrkDetl.setModiTime(now);
                    if (!wrkDetlService.insert(wrkDetl)) {
                        throw new CoolException("保存工作明细失败");
                    }
                    // 物料表备份一份
                    Mat mat = new Mat();
                    mat.sync(wrkDetl);
                    mat.setTagId(6L);
                    mat.setCreateTime(now);
                    mat.setUpdateTime(now);
                    if (!matService.insert(mat)) {
                        throw new CoolException("备份物料表失败");
                    }
                });
            }
        }
@@ -1235,11 +1427,19 @@
            throw new CoolException("工作档当前状态不符合,任务号:" + param.getWorkNo() + ",工作档状态:" + wrkMast.getWrkSts());
        }
        List<WrkDetl> wrkDetls = wrkDetlService.selectList(new EntityWrapper<WrkDetl>().eq("wrk_no", param.getWorkNo()));
        // 是否需要复核(出库单需复核)
        boolean flag = false;
        if (!wrkDetls.isEmpty()) {
            flag = wrkDetls.stream().anyMatch(wrkDetl -> wrkDetl.getOrderNo() != null);
        }
        // 到达出库口确认为1,更新工作档状态为57.出库完成
        if (param.getOutLocResult() == 1) {
            wrkMast.setWrkSts(20L);
            // 空托盘到位直接更新工作档状态为14.已出库未确认,空托无需复核确认
            if (wrkMast.getIoType() == 110) {
            if (!flag || wrkMast.getIoType() == 110) {
                wrkMast.setWrkSts(14L);
            }
            wrkMastService.updateById(wrkMast);
@@ -1454,7 +1654,7 @@
        return wrkDetls.size() > 1 ? 0 : 1; // 一条记录就是一卷
    }
    public void pushStaNoToGwcs(Integer palletizingNo, Integer staNo, Integer workNo) {
    public boolean pushStaNoToGwcs(Integer palletizingNo, Integer staNo, Integer workNo,String barcode) {
        boolean success = false;
        // 获取请求头
        Map<String, Object> headers = getHeaders();
@@ -1464,6 +1664,7 @@
        jsonObject.put("workNo", workNo);
        jsonObject.put("staNo", staNo);
        jsonObject.put("sourceStaNo", palletizingNo);
        jsonObject.put("barcode", barcode);
        String body = jsonObject.toJSONString();
        String response = "";
        try {
@@ -1504,6 +1705,7 @@
                log.error("", e);
            }
        }
        return success;
    }
    Map<String, Object> getHeaders(){