自动化立体仓库 - WMS系统
#
yxFwq
2025-04-01 74fd6eb7fb0322078f7946f51073f20e90231df1
src/main/java/com/zy/common/service/CommonService.java
@@ -119,6 +119,7 @@
     */
    @Transactional
    public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, LocTypeDto locTypeDto) {
        whsType = Utils.GetWhsType(sourceStaNo);
        return getLocNoRun(whsType,staDescId,sourceStaNo,matnr,batch,grade,0,locTypeDto,0);
    }
@@ -136,7 +137,7 @@
        if (Cools.isEmpty(matnr)) {  //物料号
            matnr = "";
        }
        if (Cools.isEmpty(batch)) {  //箱号
        if (Cools.isEmpty(batch)) {  //批次
            batch = "";
        }
        if (Cools.isEmpty(grade)) {  //备用
@@ -172,18 +173,22 @@
        }
        //此程序用于优化堆垛机异常时的运行时间
        for (int i = times; i < crnNumber; i++) {
        for (int i = times; i < crnNumber*2; i++) {
            int[] locNecessaryParameters = Utils.LocNecessaryParameters(whsType, curRow, crnNumber);
            curRow = locNecessaryParameters[1];
            crnNo = locNecessaryParameters[2];
            if (basCrnpService.checkSiteError(crnNo, true)) {
                rowCount =  locNecessaryParameters[0];
                nearRow = locNecessaryParameters[3];
                List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O"));
                int crnCountO = wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("crn_no", crnNo).le("io_type",100));
                if (locMasts.size()-crnCountO<=2){
                    times++;
                    continue;
                if (crnNo>5 || crnNo<3){
                    List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O"));
                    int crnCountO = wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("crn_no", crnNo).le("io_type",100).ne("source_sta_no",100).and().ne("source_sta_no",148));
                    if (locMasts.size()-crnCountO<=2){
                        log.error(crnNo+"号堆垛机没有空库位!!! 尺寸规格: {}, 轮询次数:{}", JSON.toJSONString(locTypeDto), times);
                        nearRow = 0;
                        times++;
                        continue;
                    }
                }
                break;
            } else {
@@ -191,65 +196,70 @@
            }
        }
        if (nearRow == 0) {
            throw new CoolException("无可用堆垛机");
            log.error("系统没有空库位!!! 尺寸规格: {}, 轮询次数:{}", JSON.toJSONString(locTypeDto), times);
            throw new CoolException("无可用堆垛机,无可用空库位");
        }
        boolean signRule1 = false;
        boolean signRule2 = false;
        // 靠近摆放规则 --- 同天同规格物料 //分离版
//        if (!Cools.isEmpty(matnr) &&  (staDescId == 1)){
//            signRule1 = true;
//        }
//        // 靠近摆放规则 --- 同天同规格物料 //互通版
//        if (!Cools.isEmpty(matnr) && staDescId == 1) {
//            signRule2 = true;
//        }
//
//        if (!Cools.isEmpty(matnr) &&  (staDescId == 11 || staDescId == 111)) {
//            signRule1 = true;
//        }
//
//        if (signRule1){
//            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O"));
//            for (LocMast locMast1:locMasts){
//                if (VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
//                    continue;
//                }
//                String shallowLoc = Utils.getDeepLoc(slaveProperties,locMast1.getLocNo());
//                LocMast locMast2 = locMastService.selectById(shallowLoc);
//                if (!Cools.isEmpty(locMast2) && locMast2.getLocSts().equals("F")){
//                    LocDetl locDetl = locDetlService.selectOne(new EntityWrapper<LocDetl>().eq("loc_no", locMast2.getLocNo()));
//                    if (!Cools.isEmpty(locDetl) && matnr.equals(locDetl.getMatnr())) {
//                        locMast = locMast1;
//                        break;
//                    }
//                }
        if (Utils.BooleanWhsTypeStaIoType(whsType)){
//            // 靠近摆放规则 --- 同天同规格物料 //分离版
//            if (!Cools.isEmpty(matnr) &&  staDescId == 1){
//                signRule1 = true;
//            }
//        }else if (signRule2){
//            List<String> locNos = locDetlService.getSameDetlToday(matnr, sRow, eRow);
//            for (String locNo : locNos) {
//                if (Utils.isShallowLoc(slaveProperties, locNo)) {
//                    continue;
//                }
//                String shallowLocNo = Utils.getShallowLoc(slaveProperties, locNo);
//                // 检测目标库位是否为空库位
//                LocMast shallowLoc = locMastService.selectById(shallowLocNo);
//                if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
//                    if (VersionUtils.locMoveCheckLocTypeComplete(shallowLoc, locTypeDto)) {
//                        if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) {
//                            locMast = shallowLoc;
//                            crnNo = locMast.getCrnNo();
//                            break;
//                        }
//                    }
//                }
//            }
//        }
            // 靠近摆放规则 --- 同天同规格物料 //互通版
            if (!Cools.isEmpty(matnr) && staDescId == 1) {
                signRule2 = true;
            }
            if (!Cools.isEmpty(matnr) &&  (staDescId == 11 || staDescId == 111)) {
                signRule1 = true;
            }
        }
        if (signRule1){
            if (nearRow!=curRow){
                List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O"));
                for (LocMast locMast1:locMasts){
                    //获取巷道
                    List<String> groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,locMast1.getLocNo(), curRow>nearRow);
                    //获取目标库位所在巷道最浅非空库位
                    LocMast locMastF = locMastService.selectLocByLocStsPakInF(curRow,nearRow,groupOutsideLocCrn);
                    if (!Cools.isEmpty(locMastF) && locMastF.getLocSts().equals("F")){
                        LocDetl locDetl = locDetlService.selectOne(new EntityWrapper<LocDetl>().eq("loc_no", locMastF.getLocNo()));
                        if (!Cools.isEmpty(locDetl) && matnr.equals(locDetl.getMatnr()) && batch.equals(Cools.isEmpty(locDetl.getBatch()) ? "" : locDetl.getBatch()) && grade.equals(Cools.isEmpty(locDetl.getBrand()) ? "" : locDetl.getBrand())) {
                            //获取目标库位所在巷道最浅非空库位
                            locMast = locMastService.selectLocByLocStsPakInO(curRow,nearRow,groupOutsideLocCrn);
                            break;
                        }
                    }
                }
            }
        }else if (signRule2){
            List<String> locNos = locDetlService.getSameDetlToday(matnr, sRow, eRow);
            for (String locNo : locNos) {
                if (Utils.isShallowLoc(slaveProperties, locNo)) {
                    continue;
                }
                String shallowLocNo = Utils.getShallowLoc(slaveProperties, locNo);
                // 检测目标库位是否为空库位
                LocMast shallowLoc = locMastService.selectById(shallowLocNo);
                if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
                    if (VersionUtils.locMoveCheckLocTypeComplete(shallowLoc, locTypeDto)) {
                        if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) {
                            locMast = shallowLoc;
                            crnNo = locMast.getCrnNo();
                            break;
                        }
                    }
                }
            }
        }
//        // 靠近摆放规则 --- 空托  //分离版
//        if (staDescId == 10) {
//        if (staDescId == 10 && Utils.BooleanWhsTypeStaIoType(whsType)) {
//            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O"));
//            for (LocMast locMast1:locMasts){
//                if (VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
@@ -264,29 +274,36 @@
//            }
//        }
//        // 靠近摆放规则 --- 空托 //互通版
//        if (staDescId == 10) {
//            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow));
//            if (locMasts.size() > 0) {
//                for (LocMast loc : locMasts) {
//                    if (Utils.isShallowLoc(slaveProperties, loc.getLocNo())) {
//                        continue;
//                    }
//                    String shallowLocNo = Utils.getShallowLoc(slaveProperties, loc.getLocNo());
//                    // 检测目标库位是否为空库位
//                    LocMast shallowLoc = locMastService.selectById(shallowLocNo);
//                    if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
//                        if (VersionUtils.locMoveCheckLocTypeComplete(shallowLoc, locTypeDto)) {
//                            if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) {
//                                locMast = shallowLoc;
//                                crnNo = locMast.getCrnNo();
//                                break;
//                            }
//                        }
//                    }
//                }
//            }
//        }
        // 靠近摆放规则 --- 空托 //互通版
        if (staDescId == 10  && Utils.BooleanWhsTypeStaIoType(whsType)) {
            System.out.println("123whsType:"+whsType+"locMast:"+locMast);
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow));
            if (locMasts.size() > 0) {
                System.out.println("234whsType:"+whsType+"locMast:"+locMast);
                for (LocMast loc : locMasts) {
                    if (!Utils.isDeepLoc(slaveProperties, loc.getLocNo())) {
                        continue;
                    }
                    String shallowLocNo = Utils.getShallowLoc(slaveProperties, loc.getLocNo());
                    // 检测目标库位是否为空库位
                    LocMast shallowLoc = locMastService.selectById(shallowLocNo);
                    if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
                        if (VersionUtils.locMoveCheckLocTypeComplete(shallowLoc, locTypeDto)) {
                            if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) {
                                System.out.println("345whsType:"+whsType+"locMast:"+locMast);
                                locMast = shallowLoc;
                                crnNo = locMast.getCrnNo();
                                break;
                            }
                        }
                    }
                }
            }
        }
        Wrapper<StaDesc> wrapper = null;
        StaDesc staDesc = null;
@@ -306,6 +323,7 @@
            }else {
                staNo = basDevpService.selectById(staDesc.getCrnStn());
                if (!staNo.getAutoing().equals("Y")) {
                    log.error("目标站"+staDesc.getCrnStn()+"不可用");
//                throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
                    crnNo = 0;
                }
@@ -323,16 +341,64 @@
        // 1.按规则查找库位
        if (Cools.isEmpty(locMast) && crnNo != 0) {
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O").orderBy("lev1",true));
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                    .eq("row1", nearRow)
                    .eq("loc_sts", "O")
                    .orderBy("inv_wh",false).orderBy("lev1",true).orderBy("bay1",true));
            for (LocMast locMast1 : locMasts) {
                if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
                    continue;
                }
                String shallowLoc = Utils.getDeepLoc(slaveProperties, locMast1.getLocNo());
                LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no", shallowLoc).eq("loc_sts", "O"));
                if (!Cools.isEmpty(locMast2)) {
                    locMast = locMast2;
                    break;
                if (Utils.BooleanWhsTypeStaIoType(whsType)){
                    String shallowLoc = Utils.getDeepLoc(slaveProperties, locMast1.getLocNo());
                    LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>()
                            .eq("loc_no", shallowLoc).eq("loc_sts", "O"));
                    if (!Cools.isEmpty(locMast2)) {
                        locMast = locMast2;
                        break;
                    }
                } else {
                    if (!Cools.isEmpty(locMast1)) {
                        locMast = locMast1;
                        break;
                    }
                }
            }
            if (Cools.isEmpty(locMast) && Utils.BooleanWhsTypeStaIoType(whsType)){
                for (LocMast locMast1 : locMasts) {
                    if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
                        continue;
                    }
                    if (Utils.BooleanWhsTypeStaIoType(whsType)){
                        String shallowLoc = Utils.getDeepLoc(slaveProperties, locMast1.getLocNo());
                        LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>()
                                .eq("loc_no", shallowLoc).eq("loc_sts", "O"));
                        if (!Cools.isEmpty(locMast2)) {
                            locMast = locMast2;
                            break;
                        } else {
                            locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>()
                                    .eq("loc_no", shallowLoc).eq("loc_sts", "F"));
                            if (!Cools.isEmpty(locMast2)) {
                                locMast = locMast1;
                                break;
                            } else {
                                locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>()
                                        .eq("loc_no", shallowLoc).eq("loc_sts", "D"));
                                if (!Cools.isEmpty(locMast2)) {
                                    locMast = locMast1;
                                    break;
                                }
                            }
                        }
                    } else {
                        if (!Cools.isEmpty(locMast1)) {
                            locMast = locMast1;
                            break;
                        }
                    }
                }
            }
        }
@@ -344,9 +410,9 @@
        // 递归查询
        if (Cools.isEmpty(locMast) || !locMast.getLocSts().equals("O")) {
            // 当前巷道无空库位时,递归调整至下一巷道,检索全部巷道无果后,跳出递归
            if (times < rowCount) {
            if (times < rowCount*2) {
                times = times + 1;
                return getLocNoRun(1, staDescId, sourceStaNo, matnr, batch, grade,moveCrnNo, locTypeDto, times);
                return getLocNoRun(whsType, staDescId, sourceStaNo, matnr, batch, grade,moveCrnNo, locTypeDto, times);
            }
//            // 2.库位当前所属尺寸无空库位时,调整尺寸参数,向上兼容检索库位
//            if (locTypeDto.getLocType1() < 2) {