自动化立体仓库 - WMS系统
skyouc
1 天以前 707d414c0e6a8baff3ce7affec820f0fc1a13c19
src/main/java/com/zy/asrs/service/impl/MobileServiceImpl.java
@@ -29,6 +29,9 @@
import com.zy.common.properties.SlaveProperties;
import com.zy.common.service.CommonService;
import com.zy.common.utils.HttpHandler;
import com.zy.system.entity.Config;
import com.zy.system.service.ConfigService;
import com.zy.system.service.impl.ConfigServiceImpl;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.BeanUtils;
import org.springframework.beans.factory.annotation.Autowired;
@@ -131,6 +134,10 @@
    private StationRelaService stationRelaService;
    @Autowired
    private BasStationDetlService basStationDetlService;
    @Autowired
    private WorkService workService;
    @Autowired
    private ConfigService configService;
    @Override
    @Transactional
@@ -171,7 +178,9 @@
        wrkMastService.insert(wrkMast);
        for (OrderDetl orderDetl : param.getCombMats()) {
            Mat mat = matService.selectOne(new EntityWrapper<Mat>().eq("matnr", orderDetl.getMatnr()));
            Mat mat = matService.selectOne(new EntityWrapper<Mat>()
                    .eq("supp_code", orderDetl.getStandby1())
                    .eq("matnr", orderDetl.getMatnr()));
            if (mat == null) {
                throw new CoolException("保存工作档失败,物料信息不存在:" + orderDetl.getMatnr());
            }
@@ -370,6 +379,7 @@
        for (CombParam.CombMat combMat : combParam.getCombMats()) {
            List<LocDetl> locDetlList = locDetlService.selectList(new EntityWrapper<LocDetl>()
                    .eq("loc_no", combParam.getLocNo())
                    .eq(!Cools.isEmpty(combMat.getStandby1()), "supp_code", combMat.getStandby1())
                    .eq("matnr", combMat.getMatnr()));
            if (locDetlList.isEmpty()) {
                return R.error("未查询到库存数据");
@@ -444,7 +454,9 @@
                wrkMast.setModiUser(userId);
                wrkMastService.insert(wrkMast);
                Mat mat = matService.selectOne(new EntityWrapper<Mat>().eq("matnr", combMat.getMatnr()));
                Mat mat = matService.selectOne(new EntityWrapper<Mat>()
                        .eq(!Cools.isEmpty(combMat.getStandby1()), "supp_code", combMat.getStandby1())
                        .eq("matnr", combMat.getMatnr()));
                if (mat == null) {
                    throw new CoolException("保存工作档失败,物料信息不存在:" + combMat.getMatnr());
                }
@@ -589,9 +601,6 @@
    @Override
    @Transactional(rollbackFor = Exception.class)
    public void comb(CombParam param, Long userId) {
//        if (Cools.isEmpty(param.getBarcode(), param.getCombMats())) {
//            throw new CoolException(BaseRes.PARAM);
//        }
        if (Objects.isNull(param.getBarcode())) {
            throw new CoolException(BaseRes.PARAM);
        }
@@ -627,7 +636,8 @@
        Date now = new Date();
        // 无单组托
        if (Cools.isEmpty(param.getOrderNo())) {
            if (param.getPakinType().equals("3")) {
            //空板组托
            if (!Cools.isEmpty(param.getPakinType()) && param.getPakinType().equals("3")) {
                WaitPakin waitPakin = new WaitPakin();
                waitPakin.setZpallet(param.getBarcode());
                waitPakin.setIoStatus("N");
@@ -708,6 +718,7 @@
                // elem.getBoxType1(), elem.getBoxType2(), elem.getBoxType3());
                OrderDetlPakin detls = orderDetlPakinService.selectOne(new EntityWrapper<OrderDetlPakin>()
                        .eq("order_id", order.getId())
                        .eq("supp_code", elem.getStandby1())
                        .eq("matnr", elem.getMatnr()));
                if (Objects.isNull(elem.getBoxType1())) {
                    throw new CoolException("格层编码不能为空!!");
@@ -738,9 +749,16 @@
                }
            });
            Set<String> matnrs = detlDtos.stream().map(DetlDto::getMatnr).collect(Collectors.toSet());
            List<Mat> mats = matService.selectList(new EntityWrapper<Mat>().in("matnr", matnrs));
            Set<Long> tagIds = mats.stream().map(Mat::getTagId).collect(Collectors.toSet());
            List<Mat> tempMats = new ArrayList<>();
            for (DetlDto detlDto : detlDtos) {
                Mat mat = matService.selectOne(new EntityWrapper<Mat>()
                        .eq("matnr", detlDto.getMatnr())
                        .eq("supp_code", detlDto.getStandby1()));
                tempMats.add(mat);
            }
//            Set<String> matnrs = tempMats.stream().map(Mat::getMatnr).collect(Collectors.toSet());
            Set<Long> tagIds = tempMats.stream().map(Mat::getTagId).collect(Collectors.toSet());
            if (tagIds.size() > 1) {
                throw new CoolException("组托物料类型不一致,只有相同的物料分类才可以组托!!");
            }
@@ -1186,6 +1204,7 @@
                orderDetl.setUpdateBy(userId);
                orderDetl.setUpdateTime(now);
                Wrapper wrapper = new EntityWrapper<OrderDetl>().eq("order_no", orderNo)
                        .eq(!Cools.isEmpty(orderDetl.getStandby1()), "supp_code", orderDetl.getStandby1())
                        .eq("matnr", orderDetl.getMatnr());
                if (!Cools.isEmpty(orderDetl.getBatch())) {
                    wrapper.eq("batch", orderDetl.getBatch());
@@ -1207,15 +1226,15 @@
        // 获取库位
        LocMast locMast = locMastService.selectById(locDetl.getLocNo());
        // 获取路径
        Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
                .eq("type_no", ioType)
                .eq("stn_no", staNo.getDevNo())
                .eq("crn_no", locMast.getCrnNo());
        StaDesc staDesc = staDescService.selectOne(wrapper);
        if (Cools.isEmpty(staDesc)) {
            throw new CoolException("出库路径不存在");
        }
//        Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
//                .eq("type_no", ioType)
//                .eq("stn_no", staNo.getDevNo())
//                .eq("crn_no", locMast.getCrnNo());
//
//        StaDesc staDesc = staDescService.selectOne(wrapper);
//        if (Cools.isEmpty(staDesc)) {
//            throw new CoolException("出库路径不存在");
//        }
        // 生成工作号
        int workNo = commonService.getWorkNo(2);
        // 生成工作档
@@ -1226,8 +1245,8 @@
        wrkMast.setIoType(ioType); // 入出库状态
        wrkMast.setIoPri(13D); // 优先级:13
        wrkMast.setCrnNo(locMast.getCrnNo());
        wrkMast.setSourceStaNo(staDesc.getCrnStn() + ""); // 源站
        wrkMast.setStaNo(staDesc.getStnNo() + ""); // 目标站
//        wrkMast.setSourceStaNo(staDesc.getCrnStn() + ""); // 源站
//        wrkMast.setStaNo(staDesc.getStnNo() + ""); // 目标站
        wrkMast.setSourceLocNo(locDetl.getLocNo()); // 源库位
        wrkMast.setFullPlt("Y"); // 满板:Y
        wrkMast.setPicking("N"); // 拣料
@@ -1303,7 +1322,6 @@
                .eq("area_id", basAreas.getId())
                .eq("frozen", 0)
                .eq("loc_sts", LocStsType.LOC_STS_TYPE_O.type)
                // .eq("loc_no", params.getTarSite())
                .orderAsc(Arrays.asList("loc_no"))
                .last("OFFSET 0 ROWS FETCH NEXT 1 ROWS ONLY"));
        if (Objects.isNull(locCache)) {
@@ -1330,18 +1348,12 @@
        if (Objects.isNull(params)) {
            throw new CoolException("参数不能为空!!");
        }
        if (Objects.isNull(params.getOrderNo())) {
            throw new CoolException("单号不能为空!!");
        }
        OrderPakin orderPakin = orderPakinService
                .selectOne(new EntityWrapper<OrderPakin>().eq("order_no", params.getOrderNo()));
        if (Objects.isNull(orderPakin)) {
            throw new CoolException("数据错误:单据不存在!!");
        }
        List<OrderDetlPakin> detlPakins = orderDetlPakinService.selectList(new EntityWrapper<OrderDetlPakin>()
                .eq(!Cools.isEmpty(params.getThreeCode()), "three_code", params.getThreeCode())
                .eq(!Cools.isEmpty(params.getMatnr()), "matnr", params.getMatnr())
                .eq("order_id", orderPakin.getId()));
                        .eq(!Cools.isEmpty(params.getThreeCode()), "three_code", params.getThreeCode())
//                .eq(!Cools.isEmpty(params.getMatnr()), "matnr", params.getMatnr())
//                .eq(!Cools.isEmpty(params.getOrderNo()), "order_no", params.getOrderNo())
        );
        if (Objects.isNull(detlPakins) || detlPakins.isEmpty()) {
            throw new CoolException("数据错误: 单据明细不存在!!");
        }
@@ -1380,7 +1392,8 @@
                    .eq("area_id", basAreas.getId())
                    .eq("loc_no", locCache.getLocNo()));
            if (Objects.isNull(locDetls) || locDetls.isEmpty()) {
                throw new CoolException("库存明细不存在!!");
                continue;
//                throw new CoolException("库存明细不存在!!");
            }
            Set<String> set = locDetls.stream().map(LocDetl::getMatnr).collect(Collectors.toSet());
@@ -1680,9 +1693,13 @@
        if (container.getMixMax() < detlDtos.size()) {
            throw new CoolException("超出容器最大混装数量,当前容器最大数量为:" + container.getMixMax() + "!!");
        }
        Set<String> matnrs = detlDtos.stream().map(DetlDto::getMatnr).collect(Collectors.toSet());
        List<Mat> mats = matService.selectList(new EntityWrapper<Mat>().in("matnr", matnrs));
        Set<Long> tagIds = mats.stream().map(Mat::getTagId).collect(Collectors.toSet());
        List<Mat> tempMats = new ArrayList<>();
        for (DetlDto detlDto : detlDtos) {
            Mat mat = matService.selectOne(new EntityWrapper<Mat>().eq("matnr", detlDto.getMatnr())
                    .eq("supp_code", detlDto.getStandby1()));
            tempMats.add(mat);
        }
        Set<Long> tagIds = tempMats.stream().map(Mat::getTagId).collect(Collectors.toSet());
        if (tagIds.size() > 1) {
            throw new CoolException("组托物料类型不一致,只有相同的物料分类才可以组托!!");
        }
@@ -1808,31 +1825,49 @@
            whsType = 2;
        }
        log.info("WCS任务生成请求参数:{}", JSONObject.toJSONString(param));
        WrkMast barcode = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("barcode", param.getBarcode()));
        if (!Objects.isNull(barcode) && (barcode.getIoType() == 104 || barcode.getIoType() == 103 || barcode.getIoType() == 107) && barcode.getWrkSts() == 14L) {
            //
            workService.pickWrkMast(barcode.getWrkNo() + "", userId);
        BasDevp station = basDevpService.selectOne(new EntityWrapper<BasDevp>()
                .eq("dev_no", param.getSourceStaNo()));
        if (Objects.isNull(station)) {
            throw new CoolException("站点不存在!!");
            Map<String, Object> response = new HashMap<>();
            response.put("taskNo", barcode.getWrkNo());
            response.put("locNo", barcode.getLocNo());
            response.put("taskPri", barcode.getIoPri());
            return R.ok("任务生成成功").add(response);
        } else {
            log.info("WCS任务生成请求参数:{}", JSONObject.toJSONString(param));
            BasDevp station = basDevpService.selectOne(new EntityWrapper<BasDevp>()
                    .eq("dev_no", param.getSourceStaNo()));
            if (Objects.isNull(station)) {
                throw new CoolException("站点不存在!!");
            }
            Map<String, Object> response = new HashMap<>();
            if (Objects.isNull(barcode)) {
                List<WaitPakin> waitPakins = waitPakinService
                        .selectList(new EntityWrapper<WaitPakin>()
                                .eq("io_status", "N")
                                .eq("zpallet", param.getBarcode()));
                if (Objects.isNull(waitPakins) || waitPakins.isEmpty()) {
                    throw new CoolException("数据错误,组拖档已不存在!!");
                }
                WrkMast wrkMast = generateCrnInTask(waitPakins, whsType, station, param.getLocType1(), userId);
                response.put("taskNo", wrkMast.getWrkNo());
                response.put("locNo", wrkMast.getLocNo());
                response.put("taskPri", wrkMast.getIoPri());
            } else {
                response.put("taskNo", barcode.getWrkNo());
                response.put("locNo", barcode.getLocNo());
                response.put("taskPri", barcode.getIoPri());
            }
            return R.ok("任务生成成功").add(response);
        }
        List<WaitPakin> waitPakins = waitPakinService
                .selectList(new EntityWrapper<WaitPakin>()
                        .eq("io_status", "N")
                        .eq("zpallet", param.getBarcode()));
        if (Objects.isNull(waitPakins) || waitPakins.isEmpty()) {
            throw new CoolException("数据错误,组拖档已不存在!!");
        }
        WrkMast wrkMast = generateCrnInTask(waitPakins,whsType, station, param.getLocType1(), userId);
        Map<String, Object> response = new HashMap<>();
        response.put("taskNo", wrkMast.getWrkNo());
        response.put("locNo", wrkMast.getLocNo());
        response.put("taskPri", wrkMast.getIoPri());
        return R.ok("任务生成成功").add(response);
    }
    /**
@@ -1876,7 +1911,7 @@
                    .eq("dev_no", basStation.getDevNo())
                    .eq("matnr", combMat.getMatnr())
                    .eq("batch", combMat.getBatch())
                    .eq("standby1", combMat.getStandby1()));
                    .eq(!Cools.isEmpty(combMat.getStandby1()), "standby1", combMat.getStandby1()));
            if (Cools.isEmpty(basStationDetl)) {
                basStationDetl = new BasStationDetl();
                Mat mat = matService.selectByMatnr(combMat.getMatnr());
@@ -1917,8 +1952,8 @@
        OrderDetlPakin orderDetlPakin = orderDetlPakinService.selectOne(new EntityWrapper<OrderDetlPakin>()
                .eq("order_id", orderPakin.getId())
                .eq("matnr", combMat.getMatnr())
                .eq("batch", combMat.getBatch())
                .eq("standby1", combMat.getStandby1()));
                .eq(!Cools.isEmpty(combMat.getBatch()),"batch", combMat.getBatch())
                .eq(!Cools.isEmpty(combMat.getStandby1()), "supp_code", combMat.getStandby1()));
        if (Cools.isEmpty(orderDetlPakin)) {
            throw new CoolException("检索单据明细数据失败");
        }
@@ -2029,7 +2064,7 @@
            }
        } else {
            StartupDto dto = commonService.getLocNo(1, sourceStaNo.getDevNo(), whsType,  findLocNoAttributeVo, locTypeDto);
            StartupDto dto = commonService.getLocNo(1, sourceStaNo.getDevNo(), whsType, findLocNoAttributeVo, locTypeDto);
            int workNo = dto.getWorkNo();
            // 生成工作档
@@ -2091,17 +2126,16 @@
                    throw new CoolException("保存工作明细失败");
                }
            } else {
                wrkMast.setWrkSts(1L);
                wrkMast.setWrkSts(2L);
                wrkMast.setIoType(10);
                wrkMastService.updateById(wrkMast);
            }
        });
        // 更新入库通知档 ioStatus ===>> Y
        Wrapper<WaitPakin> wrapper = new EntityWrapper<WaitPakin>()
                .eq("zpallet", pakin.getZpallet());
        WaitPakin setParam = new WaitPakin();
        setParam.setLocNo(locNo);
        setParam.setIoStatus("Y");
@@ -2210,7 +2244,9 @@
                        if (container.getMixMax() > sets.size()) {
                            //余下可混放种类
                            long suplus = Math.round((container.getMixMax() - sets.size()) * 10000) / 10000;
                            Mat mats = matService.selectOne(new EntityWrapper<Mat>().eq("matnr", matnr));
                            Mat mats = matService.selectOne(new EntityWrapper<Mat>()
                                    .eq("supp_code", supId)
                                    .eq("matnr", matnr));
                            if (Objects.isNull(mats)) {
                                throw new CoolException("物料不存在!!");
                            }
@@ -2230,11 +2266,9 @@
            });
        });
        // 判断根据分拣出库后,还需要出多少托盘或料箱;如果余料大于0, 出新托盘或料箱
        if (totalOut.get().compareTo(0.0) > 0) {
            generateTask(locMasts, TaskIOType.MERGE_OUT.type, basDevp, userId, station);
            //TODO 细化区分,当前出库托盘是满足拣货数量
        } else {
        /**是否优先空板出库*/
        Config config = configService.selectOne(new EntityWrapper<Config>().eq("code", "OutStockOrderByEmpty"));
        if (!Objects.isNull(config) && Boolean.parseBoolean(config.getValue())) {
            LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>()
                    // todo 根据物料种类,区分库区类型
                    .eq("loc_sts", LocStsType.LOC_STS_TYPE_D.type)
@@ -2244,12 +2278,32 @@
            if (Objects.isNull(locMast)) {
                throw new CoolException("未查询到可用的空板信息!!");
            }
            CrnTaskDetlDTO crnTaskDetlDTO = new CrnTaskDetlDTO().setLocNo(locMast.getLocNo()).setLocDetlList(locDetls);
            locMasts.add(crnTaskDetlDTO);
            // 空板出库
            generateTask(locMasts, TaskIOType.MERGE_OUT.type, basDevp, userId, station);
        } else {
            // 判断根据分拣出库后,还需要出多少托盘或料箱;如果余料大于0, 出新托盘或料箱
            if (totalOut.get().compareTo(0.0) > 0) {
                generateTask(locMasts, TaskIOType.MERGE_OUT.type, basDevp, userId, station);
                //TODO 细化区分,当前出库托盘是满足拣货数量
            } else {
                LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>()
                        // todo 根据物料种类,区分库区类型
                        .eq("loc_sts", LocStsType.LOC_STS_TYPE_D.type)
                        .orderAsc(Arrays.asList("row1", "bay1", "lev1"))
                        .last("OFFSET 0 ROWS FETCH NEXT 1 ROWS ONLY"));
                if (Objects.isNull(locMast)) {
                    throw new CoolException("未查询到可用的空板信息!!");
                }
                CrnTaskDetlDTO crnTaskDetlDTO = new CrnTaskDetlDTO().setLocNo(locMast.getLocNo()).setLocDetlList(locDetls);
                locMasts.add(crnTaskDetlDTO);
                // 空板出库
                generateTask(locMasts, TaskIOType.MERGE_OUT.type, basDevp, userId, station);
            }
        }
    }
@@ -2486,7 +2540,6 @@
                if (!taskDetlService.insert(wrkDetl)) {
                    throw new CoolException("保存工作档明细失败");
                }
            }
            for (WaitPakin pakin : pakins) {
@@ -2631,7 +2684,7 @@
    @Override
    @Transactional(rollbackFor = Exception.class)
    public R taskMove(CompleteParam combParam, long userId) {
        if (Objects.isNull(combParam.getWorkNo())) {
        if (Objects.isNull(combParam.getTaskNo())) {
            return R.error("任务号不能为空");
        }
        if (Objects.isNull(combParam.getSourceLocNo())) {
@@ -2640,25 +2693,32 @@
        if (Objects.isNull(combParam.getLocNo())) {
            return R.error("目标库位不能为空!");
        }
        WrkMast wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("wrk_no", combParam.getWorkNo()));
        WrkMast wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("wrk_no", combParam.getTaskNo()));
        if (Objects.isNull(wrkMast)) {
            return R.error("任务档不存在!!");
        }
        String body = JSON.toJSONString(combParam);
        boolean success = false;
        String response = "";
        try {
            response = new HttpHandler.Builder()
                    .setUri(HIKApiConstant.AGV_IP)
                    .setUri(MesConstant.WCS_URL)
                    .setPath(MesConstant.MOVE_LOC_TASK)
                    .setJson(body)
                    .build()
                    .doPost();
            JSONObject jsonObject = JSON.parseObject(response);
            if (jsonObject.getInteger("code").equals(200)) {
                wrkMast.setWrkSts(12L);
                wrkMast.setWrkSts(2L);
                if (!wrkMastService.updateById(wrkMast)) {
                    throw new CoolException("任务状态更新失败!!");
                }
                LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no", wrkMast.getSourceLocNo()));
                if (!Objects.isNull(locMast)) {
                    locMast.setMoveStatus(1);
                    locMastService.updateById(locMast);
                }
                success = true;
            } else {
@@ -2687,6 +2747,7 @@
    /**
     * 6.15WCS申请在库库位更换库位
     *
     * @param combParam
     * @param l
     * @return