自动化立体仓库 - WMS系统
dubin
2 天以前 6c8588d5f7f0de7e9489426c350472bf911a4933
src/main/java/com/zy/common/service/CommonService.java
@@ -1,15 +1,14 @@
package com.zy.common.service;
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.baomidou.mybatisplus.mapper.Wrapper;
import com.core.common.Cools;
import com.core.exception.CoolException;
import com.zy.asrs.entity.*;
import com.zy.asrs.entity.result.FindLocNoAttributeVo;
import com.zy.asrs.service.*;
import com.zy.asrs.utils.Utils;
import com.zy.asrs.utils.VersionUtils;
import com.zy.common.model.LocTypeDto;
import com.zy.common.model.Shelves;
import com.zy.common.model.StartupDto;
import com.zy.common.properties.SlaveProperties;
import lombok.extern.slf4j.Slf4j;
@@ -17,6 +16,8 @@
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;
import java.util.Arrays;
import java.util.Collections;
import java.util.List;
/**
@@ -48,6 +49,7 @@
    /**
     * 生成工作号
     *
     * @param wrkMk 0:入库 1 - 3000 ; 1:拣料/并板/盘点 3001 - 6000 ; 2: 出库 6001 -9000 ; 3:其他 9001 -9999
     * @return workNo(工作号)
     */
@@ -60,17 +62,17 @@
        int workNo = wrkLastno.getWrkNo();
        int sNo = wrkLastno.getSNo();
        int eNo = wrkLastno.getENo();
        workNo = workNo>=eNo ? sNo : workNo+1;
        workNo = workNo >= eNo ? sNo : workNo + 1;
        while (true) {
            WrkMast wrkMast = wrkMastService.selectById(workNo);
            if (null != wrkMast) {
                workNo = workNo>=eNo ? sNo : workNo+1;
                workNo = workNo >= eNo ? sNo : workNo + 1;
            } else {
                break;
            }
        }
        // 修改序号记录
        if (workNo > 0){
        if (workNo > 0) {
            wrkLastno.setWrkNo(workNo);
            wrkLastnoService.updateById(wrkLastno);
        }
@@ -78,209 +80,424 @@
        if (workNo == 0) {
            throw new CoolException("生成工作号失败,请联系管理员");
        } else {
            if (wrkMastService.selectById(workNo)!=null) {
            if (wrkMastService.selectById(workNo) != null) {
                throw new CoolException("生成工作号" + workNo + "在工作档中已存在");
            }
        }
        return workNo;
    }
    /**
     * 检索库位号
     * @param whsType 类型 1:双深式货架
     * @param staDescId 路径工作类型
     * @param sourceStaNo 源站
     * @param matNos 商品编号集合
     *
     * @param staDescId            路径ID
     * @param sourceStaNo          源站
     * @param findLocNoAttributeVo 属性
     * @param locTypeDto           类型
     * @return locNo 检索到的库位号
     */
    @Transactional
    public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, List<String> matNos, LocTypeDto locTypeDto, int times) {
        StartupDto startupDto = new StartupDto();
        // 生成工作号
        int workNo = getWorkNo(0);
        switch (sourceStaNo) {
            case 202:
                whsType = 2;
                break;
            case 205:
                whsType = 1;
                break;
            case 126:
                whsType = 3;
                break;
            case 110:
                whsType = 4;
                break;
            case 306:
                whsType = 5;
                break;
            default:
                throw new CoolException("库位排号分配错误, 源站号:" + sourceStaNo);
        }
        RowLastno rowLastno = rowLastnoService.selectById(whsType);
        if (Cools.isEmpty(rowLastno)) {
            throw new CoolException("数据异常,请联系管理员");
    public StartupDto getLocNo(Integer staDescId, Integer sourceStaNo, FindLocNoAttributeVo findLocNoAttributeVo, LocTypeDto locTypeDto, String barcode) {
        StartupDto startupDto = null;
        StringBuilder builder = new StringBuilder();
        try {
            startupDto = searchLocNoByCrnNo(staDescId, sourceStaNo, findLocNoAttributeVo, locTypeDto);
        } catch (Exception e) {
            builder.append(e.getMessage()).append(",");
        }
        // ===============>>>> 开始执行
        int curRow = rowLastno.getCurrentRow();
        int sRow = rowLastno.getsRow();
        int eRow = rowLastno.geteRow();
        int crn_qty = rowLastno.getCrnQty();
        int rowCount = eRow - sRow + 1;
        // 目标堆垛机号
        int crnNo = 0;
        // 目标库位
        LocMast locMast = null;
        // 靠近摆放规则 --- 同天同规格物料
        if (!Cools.isEmpty(matNos)) {
            List<String> locNos = locDetlService.getSameDetlToday(matNos.get(0), sRow, eRow);
            for (String locNo : locNos) {
                if (Utils.isShallowLoc(slaveProperties, locNo)) {
                    continue;
                }
                String shallowLocNo = Utils.getShallowLoc(slaveProperties, locNo);
                // 检测目标库位是否为空库位
                LocMast shallowLoc = locMastService.selectById(shallowLocNo);
                if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
                    if (VersionUtils.locMoveCheckLocType(shallowLoc, locTypeDto)) {
                        if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) {
                            locMast = shallowLoc;
                            crnNo = locMast.getCrnNo();
                            break;
                        }
                    }
                }
            }
        if(startupDto == null) {
            builder.append("找不到空库位");
            throw new CoolException(builder.toString());
        }
        // 靠近摆放规则 --- 空托
        if (staDescId == 10) {
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow));
            if (locMasts.size() > 0) {
                for (LocMast loc : locMasts) {
                    if (Utils.isShallowLoc(slaveProperties, loc.getLocNo())) {
                        continue;
                    }
                    String shallowLocNo = Utils.getShallowLoc(slaveProperties,  loc.getLocNo());
                    // 检测目标库位是否为空库位
                    LocMast shallowLoc = locMastService.selectById(shallowLocNo);
                    if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
                        if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) {
                            locMast = shallowLoc;
                            crnNo = locMast.getCrnNo();
                            break;
                        }
                    }
                }
            }
        }
        // 如果没有相近物料,则按规则轮询货架
        if (null == locMast) {
            Shelves shelves = new Shelves(rowCount, crn_qty);
            // 1-4排
            if (whsType == 1) {
                for (int i = 0; i < shelves.group; i ++) {
                    curRow = shelves.start(curRow);
                    if (curRow < 0) {
                        throw new CoolException("检索库位失败,请联系管理员");
                    }
                    Integer crnNo1 = shelves.get(curRow);
                    if (basCrnpService.checkSiteError(crnNo1, true)) {
                        crnNo = crnNo1;
                        break;
                    }
                }
            // 5-8排
            } else if (whsType == 2) {
                curRow = curRow - 4;
                for (int i = 0; i < shelves.group; i ++) {
                    curRow = shelves.start(curRow);
                    if (curRow < 0) {
                        throw new CoolException("检索库位失败,请联系管理员");
                    }
                    Integer crnNo1 = shelves.get(curRow);
                    if (basCrnpService.checkSiteError(crnNo1 + 1, true)) {
                        // 偏移量补偿
                        curRow = curRow + 4;
                        crnNo = crnNo1 + 1;
                        break;
                    }
                }
            // 126空板入 1-8排
            } else {
                for (int i = 0; i < shelves.group; i ++) {
                    curRow = shelves.start(curRow);
                    if (curRow < 0) {
                        throw new CoolException("检索库位失败,请联系管理员");
                    }
                    Integer crnNo1 = shelves.get(curRow);
                    if (basCrnpService.checkSiteError(crnNo1, true)) {
                        crnNo = crnNo1;
                        break;
                    }
                }
            }
        }
        if (crnNo == 0) {
            throw new CoolException("没有可用的堆垛机");
        }
        // 获取目标站
        Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
                .eq("type_no", staDescId)
                .eq("stn_no", sourceStaNo)
                .eq("crn_no", crnNo);
        StaDesc staDesc = staDescService.selectOne(wrapper);
        if (Cools.isEmpty(staDesc)) {
            log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo);
            throw new CoolException("入库路径不存在");
        }
        BasDevp staNo = basDevpService.selectById(staDesc.getCrnStn());
        if (!staNo.getAutoing().equals("Y")) {
            throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
        }
        // 更新库位排号
        rowLastno.setCurrentRow(curRow);
        rowLastnoService.updateById(rowLastno);
        // 查找库位
        if (locMast == null) {
            if (Utils.isShallowLoc(slaveProperties, curRow)) {
                Integer deepRow = Utils.getDeepRow(slaveProperties, curRow);
                locMast = locMastService.queryFreeLocMast(deepRow, locTypeDto.getLocType1());
            }
            if (Cools.isEmpty(locMast)) {
                locMast = locMastService.queryFreeLocMast(curRow, locTypeDto.getLocType1());
            }
        }
        if (Cools.isEmpty(locMast)) {
            // 轻货物找轻库位为空时,可以去找重库位仓
            if (locTypeDto.getLocType1() == 1) {
                locTypeDto.setLocType1((short) 2);
                return getLocNo(null, staDescId, sourceStaNo, matNos, locTypeDto, times);
            }
            if (times >= rowCount) {
                log.error("没有空库位");
                throw new CoolException("没有空库位");
            }
            times = times + 1;
            return getLocNo(1, staDescId, sourceStaNo, matNos, locTypeDto, times);
        }
        String locNo = locMast.getLocNo();
        // 返回dto
        startupDto.setWorkNo(workNo);
        startupDto.setCrnNo(crnNo);
        startupDto.setSourceStaNo(sourceStaNo);
        startupDto.setStaNo(staNo.getDevNo());
        startupDto.setLocNo(locNo);
        return startupDto;
    }
    /**
     * 检索库位号
     *
     * @param staDescId            路径ID
     * @param sourceStaNo          源站
     * @param findLocNoAttributeVo 属性
     * @param locTypeDto           类型
     * @return locNo 检索到的库位号
     * wms-dev
     */
    @Transactional
    public StartupDto getLocNoToWmsDev(Integer staDescId, Integer sourceStaNo, FindLocNoAttributeVo findLocNoAttributeVo, LocTypeDto locTypeDto, String barcode,int[] row) {
        StartupDto startupDto = null;
        StringBuilder builder = new StringBuilder();
        try {
            startupDto = searchLocNoByCrnNoToWmsDev(staDescId, sourceStaNo, findLocNoAttributeVo, locTypeDto,row);
        } catch (Exception e) {
            builder.append(e.getMessage()).append(",");
        }
        if(startupDto == null) {
            builder.append("找不到空库位");
            throw new CoolException(builder.toString());
        }
        return startupDto;
    }
    /**
     * 检索库位号
     *
     * @param staDescId            路径ID
     * @param sourceStaNo          源站
     * @param findLocNoAttributeVo 属性
     * @param locTypeDto           类型
     * @return locNo 检索到的库位号
     */
    @Transactional
    public StartupDto searchLocNoByCrnNo(Integer staDescId, Integer sourceStaNo, FindLocNoAttributeVo findLocNoAttributeVo, LocTypeDto locTypeDto) {
        LocMast locMast = null;
        if (staDescId == 10) {
            //搜索空托盘
            locMast = searchEmptyPallet(locTypeDto);
        }else {
            //满托盘
            locMast = searchMaxPallet(findLocNoAttributeVo, locTypeDto);
        }
        if(locMast == null) {
            throw new CoolException("找不到符合尺寸的空库位");
        }
        StartupDto startupDto = new StartupDto();
//        // 获取目标站
//        Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>().eq("type_no", staDescId).eq("stn_no", sourceStaNo).eq("crn_no", locMast.getCrnNo());
//        StaDesc staDesc = staDescService.selectOne(wrapper);
//        if (Cools.isEmpty(staDesc)) {
//            log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo);
//            throw new CoolException("入库路径不存在");
//        } else {
//            BasDevp staNo = basDevpService.selectById(staDesc.getCrnStn());
//            if (!staNo.getAutoing().equals("Y")) {
//                log.error("目标站" + staDesc.getCrnStn() + "不可用");
//                throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
//            }
//            startupDto.setStaNo(staNo.getDevNo());
//        }
        String locNo = locMast.getLocNo();
        // 生成工作号
        int workNo = getWorkNo(0);
        // 返回dto
        startupDto.setTaskNo(workNo);
        startupDto.setCrnNo(locMast.getCrnNo());
        startupDto.setSourceStaNo(sourceStaNo);
        startupDto.setLocNo(locNo);
        startupDto.setTaskPri(13.0);
        return startupDto;
    }
    @Transactional
    public StartupDto searchLocNoByCrnNoToWmsDev(Integer staDescId, Integer sourceStaNo, FindLocNoAttributeVo findLocNoAttributeVo, LocTypeDto locTypeDto,int[] row) {
        LocMast locMast = null;
        if (staDescId == 10) {
            //搜索空托盘
            locMast = searchEmptyPallet(locTypeDto);
        }else {
            //满托盘
            locMast = searchMaxPalletToWmsDev(findLocNoAttributeVo, locTypeDto,row);
        }
        if(locMast == null) {
            throw new CoolException("找不到符合尺寸的空库位");
        }
        StartupDto startupDto = new StartupDto();
        // 获取目标站
//        Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>().eq("type_no", staDescId).eq("stn_no", sourceStaNo).eq("crn_no", locMast.getCrnNo());
//        StaDesc staDesc = staDescService.selectOne(wrapper);
//        if (Cools.isEmpty(staDesc)) {
//            log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo);
//            throw new CoolException("入库路径不存在");
//        } else {
//            BasDevp staNo = basDevpService.selectById(staDesc.getCrnStn());
//            if (!staNo.getAutoing().equals("Y")) {
//                log.error("目标站" + staDesc.getCrnStn() + "不可用");
//                throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
//            }
//            startupDto.setStaNo(staNo.getDevNo());
//        }
        String locNo = locMast.getLocNo();
        // 生成工作号
        int workNo = getWorkNo(0);
        // 返回dto
        startupDto.setTaskNo(workNo);
        startupDto.setCrnNo(locMast.getCrnNo());
        startupDto.setSourceStaNo(sourceStaNo);
        startupDto.setLocNo(locToLocNo(locNo));
        startupDto.setTaskPri(13.0);
        return startupDto;
    }
    public String locToLocNo(String locNo){//0100203
        int row = Integer.parseInt(locNo.substring(0, 2));
        int bay = Integer.parseInt(locNo.substring(2, 5));
        int lev = Integer.parseInt(locNo.substring(5, 7));
        return row + "-" +bay + "-" + lev;
    }
    //搜索满托盘库位
    public LocMast searchMaxPallet(FindLocNoAttributeVo findLocNoAttributeVo, LocTypeDto locTypeDto) {
        LocMast targetLocMast = null;
        List<String> locNos = locDetlService.getSameDetlList(findLocNoAttributeVo.getMatnr());
        for (String locNo : locNos) {
            //获取通道组
            List<Integer> locRowGroupDesc = Utils.getLocGroupDesc(slaveProperties, locNo);
            for (Integer row : locRowGroupDesc) {
                String deepLocNo = Utils.getLocNo(row, Utils.getBay(locNo), Utils.getLev(locNo));
                LocMast deepLoc = locMastService.selectById(deepLocNo);
                if (deepLoc == null) {
                    continue;
                }
                if (deepLoc.getLocSts().equals("F")) {
                    continue;
                } else if (deepLoc.getLocSts().equals("O")) {
                    targetLocMast = deepLoc;
                    break;
                }else {
                    break;
                }
            }
        }
        if(targetLocMast == null) {
            //相近物料匹配失败,搜索可用空库位组
            //获取设备楼层
            List<Integer> levList = basCrnpService.getLevList();
            Collections.shuffle(levList);
            List<Integer> locLevList = locMastService.getLevList();
            levList.addAll(locLevList);
            for (Integer lev : levList) {
                List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                        .eq("loc_sts", "O")
                        .eq("lev1", lev)
                        .orderBy("bay1", true));
                for (LocMast locMast : locMasts) {
                    String locNo = locMast.getLocNo();
                    //获取通道组
                    List<Integer> locRowGroupDesc = Utils.getLocGroupDesc(slaveProperties, locNo);
                    boolean flag = true;
                    for (Integer row : locRowGroupDesc) {
                        String deepLocNo = Utils.getLocNo(row, Utils.getBay(locNo), Utils.getLev(locNo));
                        LocMast deepLoc = locMastService.selectById(deepLocNo);
                        if (deepLoc == null) {
                            continue;
                        }
                        if (!deepLoc.getLocSts().equals("O")) {
                            flag = false;
                            break;
                        }
                    }
                    if (flag) {
                        for (Integer row : locRowGroupDesc) {
                            String deepLocNo = Utils.getLocNo(row, Utils.getBay(locNo), Utils.getLev(locNo));
                            LocMast deepLoc = locMastService.selectById(deepLocNo);
                            if (deepLoc == null) {
                                continue;
                            }
                            targetLocMast = deepLoc;
                            break;
                        }
                        break;
                    }
                }
                if (targetLocMast != null) {
                    break;
                }
            }
        }
        return targetLocMast;
    }
    //搜索满托盘库位 wms-dev
    public LocMast searchMaxPalletToWmsDev(FindLocNoAttributeVo findLocNoAttributeVo, LocTypeDto locTypeDto,int[] rows) {
        LocMast targetLocMast = null;
        List<String> locNos = locDetlService.getSameDetlListToWmsDev(findLocNoAttributeVo.getMatnr(),rows);
        for (String locNo : locNos) {
            //获取通道组
            List<Integer> locRowGroupDesc = Utils.getLocGroupDesc(slaveProperties, locNo);
            for (Integer row : locRowGroupDesc) {
                String deepLocNo = Utils.getLocNo(row, Utils.getBay(locNo), Utils.getLev(locNo));
                LocMast deepLoc = locMastService.selectById(deepLocNo);
                if (deepLoc == null) {
                    continue;
                }
                if (deepLoc.getLocSts().equals("F")) {
                    continue;
                } else if (deepLoc.getLocSts().equals("O")) {
                    targetLocMast = deepLoc;
                    break;
                }else {
                    break;
                }
            }
        }
        if(targetLocMast == null) {
            //相近物料匹配失败,搜索可用空库位组
            //获取设备楼层
//            List<Integer> levList = basCrnpService.getLevList();
//            Collections.shuffle(levList);
//
//            List<Integer> locLevList = locMastService.getLevList();
//            levList.addAll(locLevList);
//            for (Integer lev : levList) {
//            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
//                    .eq("loc_sts", "O")
//                    .in("row1",rows)
//                    .orderBy("bay1", true));
           List<LocMast> locMasts = locMastService.selectLoc(rows);
            for (LocMast locMast : locMasts) {
                String locNo = locMast.getLocNo();
                //获取通道组
                List<Integer> locRowGroupDesc = Utils.getLocGroupDesc(slaveProperties, locNo);
                boolean flag = true;
                for (Integer row : locRowGroupDesc) {
                    String deepLocNo = Utils.getLocNo(row, Utils.getBay(locNo), Utils.getLev(locNo));
                    LocMast deepLoc = locMastService.selectById(deepLocNo);
                    if (deepLoc == null) {
                        continue;
                    }
                    if (!deepLoc.getLocSts().equals("O")) {
                        flag = false;
                        break;
                    }
                }
                if (flag) {
                    for (Integer row : locRowGroupDesc) {
                        String deepLocNo = Utils.getLocNo(row, Utils.getBay(locNo), Utils.getLev(locNo));
                        LocMast deepLoc = locMastService.selectById(deepLocNo);
                        if (deepLoc == null) {
                            continue;
                        }
                        targetLocMast = deepLoc;
                        break;
                    }
                    break;
                }
            }
//                if (targetLocMast != null) {
//                    break;
//                }
//            }
        }
        return targetLocMast;
    }
    //搜索空托盘库位
    public LocMast searchEmptyPallet(LocTypeDto locTypeDto) {
        LocMast targetLocMast = null;
        List<LocMast> locMastsD = locMastService.selectList(new EntityWrapper<LocMast>()
                .eq("loc_sts", "D"));
        for (LocMast locMast : locMastsD) {
            String locNo = locMast.getLocNo();
            //获取通道组
            List<Integer> locRowGroupDesc = Utils.getLocGroupDesc(slaveProperties, locNo);
            for (Integer row : locRowGroupDesc) {
                String deepLocNo = Utils.getLocNo(row, Utils.getBay(locNo), Utils.getLev(locNo));
                LocMast deepLoc = locMastService.selectById(deepLocNo);
                if (deepLoc == null) {
                    continue;
                }
                if (deepLoc.getLocSts().equals("F")) {
                    continue;
                } else if (deepLoc.getLocSts().equals("O")) {
                    targetLocMast = deepLoc;
                    break;
                }else {
                    break;
                }
            }
        }
        if(targetLocMast == null) {
            //获取设备楼层
            List<Integer> levList = basCrnpService.getLevList();
            Collections.shuffle(levList);
            List<Integer> locLevList = locMastService.getLevList();
            levList.addAll(locLevList);
            for (Integer lev : levList) {
                //相近物料匹配失败,搜索可用空库位组
                List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                        .eq("loc_sts", "O")
                        .eq("lev1", lev)
                        .orderBy("bay1", true));
                for (LocMast locMast : locMasts) {
                    String locNo = locMast.getLocNo();
                    //获取通道组
                    List<Integer> locRowGroupDesc = Utils.getLocGroupDesc(slaveProperties, locNo);
                    boolean flag = true;
                    for (Integer row : locRowGroupDesc) {
                        String deepLocNo = Utils.getLocNo(row, Utils.getBay(locNo), Utils.getLev(locNo));
                        LocMast deepLoc = locMastService.selectById(deepLocNo);
                        if (deepLoc == null) {
                            continue;
                        }
                        if (!deepLoc.getLocSts().equals("O")) {
                            flag = false;
                            break;
                        }
                    }
                    if (flag) {
                        for (Integer row : locRowGroupDesc) {
                            String deepLocNo = Utils.getLocNo(row, Utils.getBay(locNo), Utils.getLev(locNo));
                            LocMast deepLoc = locMastService.selectById(deepLocNo);
                            if (deepLoc == null) {
                                continue;
                            }
                            targetLocMast = deepLoc;
                            break;
                        }
                        break;
                    }
                }
                if (targetLocMast != null) {
                    break;
                }
            }
        }
        return targetLocMast;
    }
    public static String zerofill(String msg, Integer count) {
        if (msg.length() == count) {
@@ -289,11 +506,11 @@
            return msg.substring(0, 16);
        } else {
            StringBuilder msgBuilder = new StringBuilder(msg);
            for(int i = 0; i < count - msg.length(); ++i) {
            for (int i = 0; i < count - msg.length(); ++i) {
                msgBuilder.insert(0, "0");
            }
            return msgBuilder.toString();
        }
    }
}
}