站点管理优化 组托管理优化 AGV任务管理优化

skyouc

1 天以前 6ac06048d7cb60fa07b75c7eae2864487069aa6f

 src/main/java/com/zy/asrs/service/impl/MobileServiceImpl.java

@@ -8,6 +8,7 @@
import com.core.exception.CoolException;
import com.zy.asrs.entity.*;
import com.zy.asrs.entity.param.*;
import com.zy.asrs.enums.LocStsType;
import com.zy.asrs.mapper.LocMastMapper;
import com.zy.asrs.mapper.ManLocDetlMapper;
import com.zy.asrs.service.*;
@@ -21,12 +22,14 @@
import com.zy.common.service.CommonService;
import com.zy.common.utils.HttpHandler;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.BeanUtils;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;

import javax.annotation.Resource;
import java.util.*;
import java.util.stream.Collectors;

/**
 * 移动端服务核心类
@@ -96,6 +99,15 @@
    @Resource
    private OrderDetlPakoutService orderDetlPakoutService;

    @Autowired
    private LocCacheService locCacheService;

    @Autowired
    private TaskService taskService;

    @Autowired
    private TaskDetlService taskDetlService;

    @Override
    @Transactional
    public R WarehouseOutPickMergeV1(WarehouseOutPickMergeParam param, Long hostId, Long userId) {
@@ -117,8 +129,8 @@
        wrkMast.setIoType(8); // 入出库状态：8.拣料途中并板
        wrkMast.setIoPri(13D); // 优先级
        wrkMast.setCrnNo(1);
        wrkMast.setSourceStaNo(1);
        wrkMast.setStaNo(1);
        wrkMast.setSourceStaNo(1 + "");
        wrkMast.setStaNo(1 + "");
        wrkMast.setLocNo(param.getLocNo());
        wrkMast.setBarcode(param.getBarcode()); // 托盘码
        wrkMast.setFullPlt("Y"); // 满板：Y
@@ -244,8 +256,8 @@
        wrkMast.setWrkSts(11L); // 工作状态：101.生成出库
        wrkMast.setIoType(104); // 入出库状态
        wrkMast.setIoPri(13D); // 优先级：13
        wrkMast.setSourceStaNo(staDesc.getCrnStn()); // 源站
        wrkMast.setStaNo(staDesc.getStnNo()); // 目标站
        wrkMast.setSourceStaNo(staDesc.getCrnStn() + ""); // 源站
        wrkMast.setStaNo(staDesc.getStnNo() + ""); // 目标站
        wrkMast.setSourceLocNo(param.getLocNo()); // 源库位
        wrkMast.setFullPlt("Y"); // 满板：Y
        wrkMast.setPicking("Y"); // 拣料
@@ -378,8 +390,8 @@
                wrkMast.setIoType(108); // 入出库状态：出库，拣料入库
                wrkMast.setIoPri(13D); // 优先级
                wrkMast.setCrnNo(1);
                wrkMast.setSourceStaNo(1);
                wrkMast.setStaNo(1);
                wrkMast.setSourceStaNo(1 + "");
                wrkMast.setStaNo(1 + "");
                wrkMast.setSourceLocNo(combParam.getLocNo());
                wrkMast.setBarcode(combParam.getBarcode()); // 托盘码
                wrkMast.setFullPlt("Y"); // 满板：Y
@@ -544,20 +556,18 @@
        if (Cools.isEmpty(param.getBarcode(), param.getCombMats())) {
            throw new CoolException(BaseRes.PARAM);
        }
        if (param.getCombMats().size() > 1) {
        if (param.getCombMats().size() < 1) {
            throw new CoolException("请提取一个商品，或者刷新重新组托！");
        }
        // 判断是否有相同条码的数据
        if (waitPakinService.selectCount(new EntityWrapper<WaitPakin>().
                eq("zpallet", param.getBarcode()).eq("io_status", "N")) > 0) {
                eq("zpallet", param.getBarcode())
                .eq("io_status", "N")) > 0) {
            throw new CoolException(param.getBarcode() + "数据正在进行入库");
        }

        if (param.getBarcode().length() != 8) {
            throw new CoolException("条码长度不是8位===>>" + param.getBarcode());
        }
        if (param.getCombMats().size() > 1) {
            throw new CoolException("不允许混料===>>" + param.getBarcode());
        }

        int countLoc = locDetlService.selectCount(new EntityWrapper<LocDetl>().eq("zpallet", param.getBarcode()));
@@ -571,7 +581,6 @@

        // 无单组托
        if (Cools.isEmpty(param.getOrderNo())) {

            // 生成入库通知档
            List<DetlDto> detlDtos = new ArrayList<>();
            param.getCombMats().forEach(elem -> {
@@ -593,7 +602,7 @@
                    throw new CoolException(detlDto.getMatnr() + "商品档案不存在");
                }
                WaitPakin waitPakin = new WaitPakin();
                waitPakin.sync(mat);
                BeanUtils.copyProperties(mat, waitPakin);
                waitPakin.setBatch(detlDto.getBatch());
                waitPakin.setZpallet(param.getBarcode());   // 托盘码
                waitPakin.setIoStatus("N");     // 入出状态
@@ -610,29 +619,33 @@
            // 关联组托
        } else {
//            Order order = orderService.selectByNo(param.getOrderNo());
            Order order = OrderInAndOutUtil.selectByNo(Boolean.TRUE, param.getOrderNo());
            if (Cools.isEmpty(order) || order.getSettle() > 2) {
                throw new CoolException("单据编号已过期");
            }
            // 生成入库通知档
            List<DetlDto> detlDtos = new ArrayList<>();
            param.getCombMats().forEach(elem -> {

                // 订单明细数量校验
//                OrderDetl orderDetl = orderDetlService.selectItem(order.getId(), elem.getMatnr(), elem.getBatch());
                OrderDetl orderDetl = OrderInAndOutUtil.selectItem(Boolean.TRUE, order.getId(), elem.getMatnr(), elem.getBatch(), elem.getBrand(), elem.getStandby1(), elem.getStandby2(), elem.getStandby3(),
                        elem.getBoxType1(), elem.getBoxType2(), elem.getBoxType3());
                if (elem.getAnfme() > orderDetl.getEnableQty()) {
                    throw new CoolException(orderDetl.getMatnr() + "入库数量不合法");
                Order order = OrderInAndOutUtil.selectByNo(Boolean.TRUE, elem.getOrderNo());
                if (Cools.isEmpty(order) || order.getSettle() > 2) {
                    throw new CoolException("单据编号已过期");
                }
                // 修改订单作业数量
//                if (!orderDetlService.increaseWorkQty(order.getId(), elem.getMatnr(), elem.getBatch(), elem.getAnfme())) {
//                    throw new CoolException("修改单据作业数量失败");
//                }
                // 订单明细数量校验
//                OrderDetl orderDetl = OrderInAndOutUtil.selectItem(Boolean.TRUE, order.getId(), elem.getMatnr(), elem.getBatch(), elem.getBrand(), elem.getStandby1(), elem.getStandby2(), elem.getStandby3(),
//                        elem.getBoxType1(), elem.getBoxType2(), elem.getBoxType3());
                OrderDetlPakin detls = orderDetlPakinService.selectOne(new EntityWrapper<OrderDetlPakin>()
                        .eq("order_id", order.getId())
                        .eq("matnr", elem.getMatnr()));

                if (Objects.isNull(detls)) {
                    throw new CoolException("数据错误：单据明细不存在！！");
                }

                if (elem.getAnfme() > detls.getEnableQty()) {
                    throw new CoolException(detls.getMatnr() + "入库数量不合法");
                }
                OrderInAndOutUtil.increaseWorkQty(Boolean.TRUE, order.getId(), elem.getMatnr(), elem.getBatch(), elem.getBrand(), elem.getStandby1(), elem.getStandby2(), elem.getStandby3(),
                        elem.getBoxType1(), elem.getBoxType2(), elem.getBoxType3(), elem.getAnfme());
                DetlDto detlDto = new DetlDto(elem.getMatnr(), elem.getBatch(), elem.getBrand(), elem.getStandby1(), elem.getStandby2(), elem.getStandby3(),
                        elem.getBoxType1(), elem.getBoxType2(), elem.getBoxType3(), elem.getAnfme());
                detlDto.setOrderId(order.getId());
                detlDto.setOrderNo(order.getOrderNo());
                if (DetlDto.has(detlDtos, detlDto)) {
                    DetlDto one = DetlDto.findDto(detlDtos, detlDto);
                    assert one != null;
@@ -647,8 +660,10 @@
                    throw new CoolException(detlDto.getMatnr() + "商品档案不存在");
                }
                WaitPakin waitPakin = new WaitPakin();
                waitPakin.sync(mat);
                waitPakin.setOrderNo(order.getOrderNo());   // 单据编号
                BeanUtils.copyProperties(mat, waitPakin);
//                waitPakin.sync(mat);
                waitPakin.setOrderNo(detlDto.getOrderNo());   // 单据编号
                waitPakin.setOrderId(detlDto.getOrderId());
                waitPakin.setBatch(detlDto.getBatch());     // 序列码
                waitPakin.setZpallet(param.getBarcode());   // 托盘码
                waitPakin.setIoStatus("N");     // 入出状态
@@ -662,8 +677,12 @@
                    throw new CoolException("保存入库通知档失败");
                }
            }
//            orderService.updateSettle(order.getId(), 2L, userId);
            OrderInAndOutUtil.updateOrder(Boolean.TRUE, order.getId(), 2L, userId);

            Set<String> stringSet = param.getCombMats().stream().map(CombParam.CombMat::getOrderNo).collect(Collectors.toSet());
            stringSet.forEach(orderNo -> {
                Order order = OrderInAndOutUtil.selectByNo(Boolean.TRUE, orderNo);
                OrderInAndOutUtil.updateOrder(Boolean.TRUE, order.getId(), 2L, userId);
            });
        }

    }
@@ -945,7 +964,7 @@
                    throw new CoolException(detlDto.getMatnr() + "商品档案不存在");
                }
                WaitPakin waitPakin = new WaitPakin();
                waitPakin.sync(mat);
                BeanUtils.copyProperties(mat, waitPakin);
                waitPakin.setOrderNo(orderNo);
                waitPakin.setBatch(detlDto.getBatch());
                waitPakin.setZpallet(param.getBarcode());   // 托盘码
@@ -1071,8 +1090,8 @@
        wrkMast.setIoType(ioType); // 入出库状态
        wrkMast.setIoPri(13D); // 优先级：13
        wrkMast.setCrnNo(locMast.getCrnNo());
        wrkMast.setSourceStaNo(staDesc.getCrnStn()); // 源站
        wrkMast.setStaNo(staDesc.getStnNo()); // 目标站
        wrkMast.setSourceStaNo(staDesc.getCrnStn() + ""); // 源站
        wrkMast.setStaNo(staDesc.getStnNo() + ""); // 目标站
        wrkMast.setSourceLocNo(locDetl.getLocNo()); // 源库位
        wrkMast.setFullPlt("Y"); // 满板：Y
        wrkMast.setPicking("N"); // 拣料
@@ -1115,4 +1134,151 @@
            throw new CoolException(locDetl.getLocNo() + "库位不是在库状态");
        }
    }

    /**
     * @author Ryan
     * @date 2025/9/22
     * @description: 获取缓冲区库位信息
     * @version 1.0
     */
    @Override
    public R getCacheLocs() {
        return R.ok().add(locCacheService.selectList(new EntityWrapper<LocCache>()
                .eq("frozen", 0)
                .ne("full_plt", "Y")
                .eq("loc_sts", LocStsType.LOC_STS_TYPE_O.type).orderAsc(Arrays.asList("row1"))));

    }

    /**
     * @author Ryan
     * @date 2025/9/22
     * @description: 呼叫AGV搬运
     * @version 1.0
     */
    @Override
    public R callAgvMove(AgvCallParams params, Long userId) {
        if (Objects.isNull(params.getTarSite())) {
            throw new CoolException("目标参数不能为空！！");
        }
        if (Objects.isNull(params.getOrgSite())) {
            throw new CoolException("源站点不能为空！！");
        }
        LocCache locCache = locCacheService.selectOne(new EntityWrapper<LocCache>()
                .eq("frozen", 0)
                .eq("loc_sts", LocStsType.LOC_STS_TYPE_O.type)
                .eq("loc_no", params.getTarSite())
                .orderAsc(Arrays.asList("loc_no"))
                .last("OFFSET 0 ROWS FETCH NEXT 1 ROWS ONLY"));
        if (Objects.isNull(locCache)) {
            throw new CoolException("请检查目标库位是否闲置中！！");
        }

        generateAgvTask("agv", locCache, params.getOrgSite(), params.getBarcode(), userId);

        return R.ok();
    }

    /**
     * @author Ryan
     * @date 2025/9/24
     * @description: 获取订单物料信息
     * @version 1.0
     */
    @Override
    public R getMatsByQRcode(PakinMatsByQRParams params) {
        if (Objects.isNull(params)) {
            throw new CoolException("参数不能为空！！");
        }
        if (Objects.isNull(params.getOrderNo())) {
            throw new CoolException("单号不能为空！！");
        }
        OrderPakin orderPakin = orderPakinService.selectOne(new EntityWrapper<OrderPakin>().eq("order_no", params.getOrderNo()));
        if (Objects.isNull(orderPakin)) {
            throw new CoolException("数据错误：单据不存在！！");
        }
        List<OrderDetlPakin> detlPakins = orderDetlPakinService.selectList(new EntityWrapper<OrderDetlPakin>()
                .eq(!Cools.isEmpty(params.getMatnr()), "matnr", params.getMatnr())
                .eq("order_id", orderPakin.getId()));
        if (Objects.isNull(detlPakins) || detlPakins.isEmpty()) {
            throw new CoolException("数据错误： 单据明细不存在！！");
        }

        return R.ok().add(detlPakins);
    }

    /**
     * @author Ryan
     * @date 2025/9/22
     * @description: 生成AGV搬运任务
     * @version 1.0
     */
    @Transactional(rollbackFor = Exception.class)
    public void generateAgvTask(String type, LocCache loc, String orgSite, String barcode, Long userId) {
        List<WaitPakin> pakins = waitPakinService.selectList(new EntityWrapper<WaitPakin>().eq("zpallet", barcode));
        if (Objects.isNull(pakins) || pakins.isEmpty()) {
            throw new CoolException("组托信息不存在！！");
        }
        // 获取工作号
        int workNo = commonService.getWorkNo(WorkNoType.PICK.type);
        // 保存工作档
        Task task = new Task();
        task.setWrkNo(workNo)
                .setIoTime(new Date())
                .setWrkSts(11L) // 工作状态：11.生成出库ID
                .setIoType(11) // 入出库状态： 11.库格移载
                .setTaskType("agv")
                .setIoPri(10D)
                .setLocNo(loc.getLocNo()) // 目标库位
                .setFullPlt("Y") // 满板：Y
                .setPicking("N") // 拣料
                .setExitMk("N")// 退出
                .setSourceStaNo(orgSite)
                .setEmptyMk(loc.getLocSts().equals("D") ? "Y" : "N")// 空板
                .setBarcode(barcode)// 托盘码
                .setLinkMis("N")
                .setAppeUser(userId)
                .setAppeTime(new Date())
                .setModiUser(userId)
                .setModiTime(new Date());
        if (!taskService.insert(task)) {
            throw new CoolException("保存工作档失败");
        }

        List<TaskDetl> taskDetls = new ArrayList<>();
        pakins.forEach(pakin -> {
            TaskDetl wrkDetl = new TaskDetl();
            BeanUtils.copyProperties(pakin, wrkDetl);
            wrkDetl.setWrkNo(workNo)
                    .setIoTime(new Date())
                    .setOrderNo(pakin.getOrderNo())
                    .setAnfme(pakin.getAnfme())
                    .setZpallet(pakin.getZpallet())
                    .setBatch(pakin.getBatch())
                    .setMatnr(pakin.getMatnr())
                    .setMaktx(pakin.getMaktx())
                    .setAppeUser(userId)
                    .setUnit(pakin.getUnit())
                    .setModel(pakin.getModel())
                    .setAppeTime(new Date())
                    .setModiUser(userId);
            taskDetls.add(wrkDetl);
        });

        //保存工作档明细
        if (!taskDetlService.insertBatch(taskDetls)) {
            throw new CoolException("保存工作档明细失败");
        }
        // 修改目标库位状态
        if (loc.getLocSts().equals("O")) {
            loc.setLocSts("S"); // S.入库预约
            loc.setModiTime(new Date());
            loc.setModiUser(userId);
            if (!locCacheService.updateById(loc)) {
                throw new CoolException("更新目标库位状态失败");
            }
        } else {
            throw new CoolException("移转失败，目标库位状态：" + loc.getLocSts$());
        }
    }
}