agv空托入库接口以及机器人组站点配置

chen.llin

4 天以前 6923315545b3f97c86719148f85dac1220a14a63

 src/main/java/com/zy/asrs/service/impl/MobileServiceImpl.java

@@ -9,18 +9,25 @@
import com.zy.asrs.entity.*;
import com.zy.asrs.entity.param.*;
import com.zy.asrs.enums.LocStsType;
import com.zy.asrs.enums.TaskIOType;
import com.zy.asrs.mapper.BasDevpMapper;
import com.zy.asrs.mapper.BasStationMapper;
import com.zy.asrs.mapper.LocMastMapper;
import com.zy.asrs.mapper.ManLocDetlMapper;
import com.zy.asrs.service.*;
import com.zy.asrs.task.core.ReturnT;
import com.zy.asrs.utils.MatUtils;
import com.zy.common.constant.ApiInterfaceConstant;
import com.zy.common.constant.MesConstant;
import com.zy.common.entity.Parameter;
import com.zy.common.model.DetlDto;
import com.zy.common.model.MesCombParam;
import com.zy.common.model.enums.WorkNoType;
import com.zy.common.properties.AgvProperties;
import com.zy.common.service.CommonService;
import com.zy.common.utils.HttpHandler;
import lombok.extern.slf4j.Slf4j;
import org.apache.poi.ss.formula.functions.T;
import org.springframework.beans.BeanUtils;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.stereotype.Service;
@@ -109,6 +116,184 @@
    private BasStationService basStationService;
    @Autowired
    private BasContainerService basContainerService;

    @Resource
    private BasStationMapper basStationMapper;

    @Resource
    private BasDevpMapper basDevpMapper;

    @Resource
    private AgvProperties agvProperties;

    @Override
    public R inLocCallAgv(CallAgvParam param,Long userId) {
        int type = param.getType();
        String sourceSite = param.getSourceSite();
        String barcode = param.getBarcode();
        int ioType;
        LocCache locCache = locCacheService.selectOne(new EntityWrapper<LocCache>().eq("loc_no", sourceSite));
        if (null == locCache) {
            throw new CoolException("站点不存在：" + sourceSite);
        }
        switch (type) {
            case 1:
                // 判断有没有组托
                int count = waitPakinService.selectCount(new EntityWrapper<WaitPakin>().eq("zpallet", barcode));
                if (count == 0) {
                    throw new CoolException("条码未组托：" + barcode);
                }
                ioType = 101;

                locCache.setLocSts(LocStsType.LOC_STS_TYPE_R.type);
                locCacheService.updateById(locCache);
                break;
            case 2:
                // 判断是拣选回库托盘
                WrkMast wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("barcode", barcode));
                if (wrkMast == null) {
                    throw new CoolException("条码不存在：" + barcode);
                }
                if (wrkMast.getIoType() != 103 && wrkMast.getIoType() != 107) {
                    throw new CoolException("条码不需要回库：" + barcode);
                }
                ioType = wrkMast.getIoType() - 50;

                locCache.setLocSts(LocStsType.LOC_STS_TYPE_R.type);
                locCacheService.updateById(locCache);
                break;
            case 3:
                // 判断是否为空托入库：检查条码在wms中不存在，确认为空托盘
                log.info("开始判断是否为空托入库，条码：{}", barcode);
                
                // 检查是否已组托
                int waitPakInCount = waitPakinService.selectCount(new EntityWrapper<WaitPakin>().eq("zpallet", barcode));
                if (waitPakInCount != 0) {
                    log.warn("条码组托档已存在，不是空托盘：{}", barcode);
                    throw new CoolException("条码组托档已存在：" + barcode);
                }
                
                // 检查是否有任务
                int wrkMastCount = wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("barcode", barcode));
                if (wrkMastCount != 0) {
                    log.warn("条码任务档已存在，不是空托盘：{}", barcode);
                    throw new CoolException("条码任务档已存在：" + barcode);
                }
                
                // 检查是否有库存
                int locDetlCount = locDetlService.selectCount(new EntityWrapper<LocDetl>().eq("zpallet", barcode));
                if (locDetlCount != 0) {
                    log.warn("条码库存已存在，不是空托盘：{}", barcode);
                    throw new CoolException("条码库存已存在：" + barcode);
                }
                
                // 通过所有检查，确认为空托盘，设置为空托入库
                ioType = 10;
                log.info("确认为空托盘，设置为空托入库，条码：{}，ioType：{}", barcode, ioType);
                break;
            default:
                throw new CoolException("入库类型错误,type：" + type);
        }
        // 条码存在agv任务
        int count = taskService.selectCount(new EntityWrapper<Task>().eq("barcode", barcode));
        if (count > 0) {
            throw new CoolException(barcode+ "：条码存在agv搬运任务!");
        }

        // 根据whs_type选择站点和机器人组
        Long whsType = locCache.getWhsType();
        List<String> targetStations;
        String robotGroup;
        
        if (whsType != null && whsType.equals(agvProperties.getWhsTypeMapping().getInboundArea())) {
            // whs_type = 1: 入库区，使用东侧站点和Group-001
            targetStations = agvProperties.getEastStations();
            robotGroup = agvProperties.getRobotGroupEast();
            log.info("库位whs_type={}，使用入库区配置（东侧站点和Group-001）", whsType);
        } else if (whsType != null && whsType.equals(agvProperties.getWhsTypeMapping().getCacheArea())) {
            // whs_type = 2: 缓存区，使用西侧站点和Group-002
            targetStations = agvProperties.getWestStations();
            robotGroup = agvProperties.getRobotGroupWest();
            log.info("库位whs_type={}，使用缓存区配置（西侧站点和Group-002）", whsType);
        } else {
            // whs_type为空或其他值，根据type判断（兼容旧逻辑）
            if (type == 1) {
                targetStations = agvProperties.getEastStations();
                robotGroup = agvProperties.getRobotGroupEast();
            } else {
                targetStations = agvProperties.getWestStations();
                robotGroup = agvProperties.getRobotGroupWest();
            }
            log.warn("库位whs_type={}未配置或不在映射范围内，使用type={}的默认逻辑", whsType, type);
        }
        
        // 将站点字符串列表转换为整数列表
        List<Integer> siteIntList = targetStations.stream()
                .map(Integer::parseInt)
                .collect(Collectors.toList());
        
        // 判断能入站点
        List<Integer> sites = basDevpMapper.selectList(
                new EntityWrapper<BasDevp>()
                        .eq("canining", "Y")
                        .in("dev_no", siteIntList)
        ).stream().map(BasDevp::getDevNo).collect(Collectors.toList());

        if (sites.isEmpty()) {
            throw new CoolException("没有能入站点,whs_type：" + whsType + ",type：" + type);
        }

        // 获取没有出库任务的站点
        List<Integer> canInSites = basDevpMapper.getCanInSites(sites);
        if (canInSites.isEmpty()) {
            throw new CoolException("请等待出库完成,type:" + type);
        }

        // 寻找入库任务最少的站点
        List<BasDevp> devList = basDevpMapper.selectList(new EntityWrapper<BasDevp>().in("dev_no", canInSites));
        // 入库任务数排序
        devList.sort(Comparator.comparing(BasDevp::getInQty));

        // 取入库任务最少站点
        BasDevp basDevp = devList.get(0);
        int endSite = basDevp.getDevNo();

        // 入库暂存+1
        basDevpMapper.incrementInQty(endSite);


        // 获取工作号
        int workNo = commonService.getWorkNo(WorkNoType.PICK.type);
        // 保存工作档
        Task task = new Task();
        Date now = new Date();
        task.setWrkNo(workNo)
                .setIoTime(now)
                .setWrkSts(7L) // 工作状态：11.生成出库ID
                .setIoType(ioType) // 入出库状态： 1.入库
                .setTaskType("agv")
                .setIoPri(10D)
                .setStaNo(String.valueOf(endSite))
                .setSourceStaNo(sourceSite) // 设置源站点
                .setInvWh(robotGroup) // 根据whs_type设置机器人组
                .setFullPlt(ioType != 10 ? "N" : "Y")// 满板：Y
                .setPicking("N") // 拣料
                .setExitMk("N")// 退出
                .setSourceLocNo(locCache.getLocNo()) // 设置源库位编号，用于AGV fromBin
                .setEmptyMk(ioType == 10 ? "Y" : "N")// 空板
                .setBarcode(barcode)// 托盘码
                .setLinkMis("N")
                .setAppeTime(now)
                .setModiTime(now);
        if (!taskService.insert(task)) {
            throw new CoolException("保存工作档失败");
        }

        // 更新暂存位状态为 R.出库预约
        basStationMapper.updateLocStsBatch( Collections.singletonList(String.valueOf(sourceSite)), "R");
        return R.ok("agv任务生成成功!");

    }

    @Override
    @Transactional
@@ -601,9 +786,9 @@
                if (Cools.isEmpty(mat)) {
                    throw new CoolException(detlDto.getMatnr() + "商品档案不存在");
                }
                if (mat.getUpQty().compareTo(detlDto.getAnfme()) < 0) {
                    throw new CoolException("物料：" + detlDto.getMatnr() + "单次最大组托上限为：" + mat.getUpQty());
                }
//                if (mat.getUpQty().compareTo(detlDto.getAnfme()) < 0) {
//                    throw new CoolException("物料：" + detlDto.getMatnr() + "单次最大组托上限为：" + mat.getUpQty());
//                }
                WaitPakin waitPakin = new WaitPakin();
                BeanUtils.copyProperties(mat, waitPakin);
                waitPakin.setBatch(detlDto.getBatch());