自动化立体仓库 - WMS系统
LSH
2023-09-15 58d1a051b0d8f523901469947900dea5af8b97dd
src/main/java/com/zy/asrs/service/impl/MobileServiceImpl.java
@@ -3,20 +3,20 @@
import com.alibaba.fastjson.JSON;
import com.alibaba.fastjson.JSONObject;
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.core.common.BaseRes;
import com.core.common.Cools;
import com.core.common.DateUtils;
import com.core.common.SnowflakeIdWorker;
import com.baomidou.mybatisplus.mapper.Wrapper;
import com.core.common.*;
import com.core.exception.CoolException;
import com.zy.asrs.entity.*;
import com.zy.asrs.entity.param.CombParam;
import com.zy.asrs.entity.param.MobileAdjustParam;
import com.zy.asrs.entity.param.OpenOrderPakinParam;
import com.zy.asrs.entity.param.*;
import com.zy.asrs.mapper.ManLocDetlMapper;
import com.zy.asrs.service.*;
import com.zy.asrs.utils.MatUtils;
import com.zy.common.CodeRes;
import com.zy.common.constant.MesConstant;
import com.zy.common.entity.Parameter;
import com.zy.common.model.DetlDto;
import com.zy.common.model.MesCombParam;
import com.zy.common.service.CommonService;
import com.zy.common.utils.HttpHandler;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Autowired;
@@ -58,18 +58,151 @@
    private SnowflakeIdWorker snowflakeIdWorker;
    @Autowired
    private ApiLogService apiLogService;
    @Autowired
    private BasCrnpService basCrnpService;
    @Autowired
    private LocMastService locMastService;
    @Autowired
    private LocDetlService locDetlService;
    @Autowired
    private StaDescService staDescService;
    @Autowired
    private CommonService commonService;
    @Autowired
    private NodeService nodeService;
    @Autowired
    private ManLocDetlService manLocDetlService;
    @Autowired
    private ManLocDetlMapper manLocDetlMapper;
    @Override
    @Transactional
    public void trussComb(TrussCombParam param, Long userId) {
//        if (Cools.isEmpty(param.getBarcode(), param.getCombMats())) {
//            throw new CoolException(BaseRes.PARAM);
//        }
    }
    @Override
    @Transactional
    public void trussComb2(PalletizingCompleteParam param, Long userId) {
        //判断param参数
        if (Cools.isEmpty(param.getBarcode())){
            throw new CoolException("参数:托盘码 barcode为空");
        }else if (Cools.isEmpty(param.getPalletizingNo())){
            throw new CoolException("参数:码垛位编号 palletizingNo为空");
        }else if (Cools.isEmpty(param.getBoxType())){
            throw new CoolException("参数:木箱类型 boxType为空");
        }else if (Cools.isEmpty(param.getMatLists()) || param.getMatLists().size()==0){
            throw new CoolException("参数:物料明细 matLists为空");
        }
        ArrayList<String> positions = new ArrayList<>();   //木箱位置查重      (orgin)
        ArrayList<String> boxNos = new ArrayList<>();   //木箱唯一编码查重  (batch)
        //判断matLists参数
        for (PalletizingCompleteParam.MatList matList:param.getMatLists()){
            if (Cools.isEmpty(matList.getMatnr())){
                throw new CoolException("参数:物料编码 matnr为空");
            }else if (Cools.isEmpty(matList.getPosition())){
                throw new CoolException("物料编码:"+matList.getMatnr()+"、参数:码垛位置 position为空");
            }else if (Cools.isEmpty(matList.getBoxNo())){
                throw new CoolException("物料编码:"+matList.getMatnr()+"、参数:木箱编号 boxNo为空");
            }else if (Cools.isEmpty(matList.getAnfme()) || matList.getAnfme().equals(0)){
                throw new CoolException("物料编码:"+matList.getMatnr()+"、参数:木箱中铜箔数量 anfme为空");
            }else if (Cools.isEmpty(matList.getWeight()) || matList.getWeight().equals(0D)){
                throw new CoolException("物料编码:"+matList.getMatnr()+"、参数:重量 weight为空");
            }
            if (!positions.contains(matList.getPosition())){
                positions.add(matList.getPosition());
            }else {
                throw new CoolException("参数:木箱编号 boxNo:"+matList.getBoxNo()+",木箱位置存在重复:"+matList.getPosition());
            }
            if (!boxNos.contains(matList.getBoxNo())){
                boxNos.add(matList.getBoxNo());
            }else {
                throw new CoolException("参数:木箱编号 boxNo:"+matList.getBoxNo()+",木箱编码存在重复");
            }
        }
//        BasDevp basDevp = basDevpService.selectById(Integer.parseInt(param.getDevNo$()));
//        if (Cools.isEmpty(basDevp)){
//            throw new CoolException("参数:码垛位编号 palletizingNo="+param.getPalletizingNo()+"不存在");
//        }
//        if (Cools.isEmpty(basDevp.getAutoing()) || !basDevp.getAutoing().equals("Y")){
//            throw new CoolException("码垛位编号 palletizingNo="+param.getPalletizingNo()+" 所处站点不是自动状态");
//        }
//        if (Cools.isEmpty(basDevp.getLoading()) || !basDevp.getLoading().equals("Y")){
//            throw new CoolException("码垛位编号 palletizingNo="+param.getPalletizingNo()+" 所处站点不是有物状态");
//        }
//        if (Cools.isEmpty(basDevp.getCanining()) || !basDevp.getCanining().equals("Y")){
//            throw new CoolException("码垛位编号 palletizingNo="+param.getPalletizingNo()+" 所处站点不是能入状态");
//        }
        if (locDetlService.selectCount(new EntityWrapper<LocDetl>().eq("zpallet", param.getBarcode()))!=0
                || wrkDetlService.selectCount(new EntityWrapper<WrkDetl>().eq("zpallet", param.getBarcode()))!=0
                || waitPakinService.selectCount(new EntityWrapper<WaitPakin>().eq("zpallet", param.getBarcode()))!=0){
            throw new CoolException("托盘条码:"+param.getBarcode()+"已存在,请勿重复组托");
        }
        Date now = new Date();
        for (PalletizingCompleteParam.MatList matList:param.getMatLists()){
            Mat mat = matService.selectByMatnr(matList.getMatnr());
            if (Cools.isEmpty(mat)) {
                throw new CoolException(matList.getMatnr() + "商品档案不存在");
            }
            WaitPakin waitPakin = new WaitPakin();
            waitPakin.sync(mat);
            waitPakin.setModel(matList.getBatch());     //批次
            waitPakin.setSpecs(matList.getSpecs());     //规格
            waitPakin.setBatch(matList.getBoxNo());       //木箱编码
            waitPakin.setBrand(param.getBoxType());     //木箱类型
            waitPakin.setZpallet(param.getBarcode());   //托盘码
            waitPakin.setOrigin(matList.getPosition()); //木箱在托盘上的位置
            waitPakin.setIoStatus("N");     // 入出状态
            waitPakin.setAnfme(matList.getAnfme().doubleValue());  // 木箱中铜箔数量
            waitPakin.setStatus("Y");    // 状态
            waitPakin.setAppeUser(userId);
            waitPakin.setAppeTime(now);
            waitPakin.setModiUser(userId);
            waitPakin.setModiTime(now);
            if (!waitPakinService.insert(waitPakin)) {
                throw new CoolException("保存入库通知档失败");
            }
        }
    }
    @Override
    @Transactional
    public void comb(CombParam param, Long userId) {
        if (Cools.isEmpty(param.getBarcode(), param.getCombMats())) {
            throw new CoolException(BaseRes.PARAM);
        }
        if(param.getCombMats().size()>1){
            throw new CoolException("请提取一个商品,或者刷新重新组托!");
        }
        // 判断是否有相同条码的数据
        if (waitPakinService.selectCount(new EntityWrapper<WaitPakin>().
                eq("zpallet", param.getBarcode()).eq("io_status", "N")) > 0) {
            throw new CoolException(param.getBarcode() + "数据正在进行入库");
        }
        if(param.getBarcode().length()!=8){
            throw new CoolException("条码长度不是8位===>>" + param.getBarcode());
        }
        if (param.getCombMats().size()>1){
            throw new CoolException("不允许混料===>>" + param.getBarcode());
        }
        int countLoc = locDetlService.selectCount(new EntityWrapper<LocDetl>().eq("zpallet",param.getBarcode()));
        int countWrk = wrkDetlService.selectCount(new EntityWrapper<WrkDetl>().eq("zpallet",param.getBarcode()));
        int countwait = waitPakinService.selectCount(new EntityWrapper<WaitPakin>().eq("zpallet",param.getBarcode()));
        if (countLoc > 0 || countWrk > 0 || countwait > 0) {
            throw new CoolException("组托档/工作档/库存条码数据已存在===>>" + param.getBarcode());
        }
        Date now = new Date();
        // 无单组托
@@ -112,7 +245,7 @@
        // 关联组托
        } else {
            Order order = orderService.selectByNo(param.getOrderNo());
            if (order.getSettle() > 2) {
            if (Cools.isEmpty(order) || order.getSettle() > 2) {
                throw new CoolException("单据编号已过期");
            }
            // 生成入库通知档
@@ -124,9 +257,9 @@
                if (elem.getAnfme() > orderDetl.getEnableQty()) {
                    throw new CoolException(orderDetl.getMatnr() + "入库数量不合法");
                }
                // 修改订单明细数量
                if (!orderDetlService.increase(order.getId(), elem.getMatnr(), elem.getBatch(), elem.getAnfme())) {
                    throw new CoolException("修改单据明细数量失败");
                // 修改订单作业数量
                if (!orderDetlService.increaseWorkQty(order.getId(), elem.getMatnr(), elem.getBatch(), elem.getAnfme())) {
                    throw new CoolException("修改单据作业数量失败");
                }
                DetlDto detlDto = new DetlDto(elem.getMatnr(), elem.getBatch(), elem.getAnfme());
@@ -146,7 +279,7 @@
                WaitPakin waitPakin = new WaitPakin();
                waitPakin.sync(mat);
                waitPakin.setOrderNo(order.getOrderNo());   // 单据编号
                waitPakin.setBatch(detlDto.getBatch());     // 批号
                waitPakin.setBatch(detlDto.getBatch());     // 序列码
                waitPakin.setZpallet(param.getBarcode());   // 托盘码
                waitPakin.setIoStatus("N");     // 入出状态
                waitPakin.setAnfme(detlDto.getAnfme());  // 数量
@@ -163,6 +296,62 @@
        }
    }
    // 商品上架
    @Override
    public void onSale(CombParam param) {
        Date now = new Date();
        // 获取库位号
        String locno = param.getLocno();
        Node node = nodeService.selectByUuid(locno);
        if (Cools.isEmpty(node)) {
            throw new CoolException(param.getLocno() + ":库位不存在");
        }
        // 获取商品列表
        for(CombParam.CombMat combMat : param.getCombMats()){
            Mat mat = matService.selectByMatnr(combMat.getMatnr());
            if (Cools.isEmpty(mat)){
                throw new CoolException(combMat.getMatnr() + ":商品档案不存在!");
            }
            if (Cools.isEmpty(combMat.getAnfme()) || combMat.getAnfme()==0){
                throw new CoolException(combMat.getMatnr() + ":商品数量有误!");
            }
            if (Cools.isEmpty(combMat.getBatch())){
//                throw new CoolException(combMat.getMatnr() + ":商品批号有误!");
            }
            ManLocDetl manLocDetl = new ManLocDetl();
            manLocDetl.setLocNo(locno);
            manLocDetl.setNodeId(node.getId());
            manLocDetl.setMaktx(mat.getMaktx());
            manLocDetl.setMatnr(mat.getMatnr());
            manLocDetl.setBatch(Cools.isEmpty(combMat.getBatch()) ? "" : combMat.getBatch());
            manLocDetl.setAnfme(combMat.getAnfme());
            manLocDetl.setModiTime(now);
            if (!manLocDetlService.insert(manLocDetl)) {
                throw new CoolException("商品上架失败!");
            }
        }
    }
    // 商品下架
    @Override
    public void offSale(OffSaleParam offSaleParam) {
        ManLocDetl manLocDetl = manLocDetlMapper.selectLocNo0(offSaleParam.getLocNo(), offSaleParam.getMatnr());
        if (Cools.isEmpty(manLocDetl)){
            throw new CoolException("无此商品!");
        }
        double anfme = manLocDetl.getAnfme() - offSaleParam.getAnfme();
        if (anfme < 0) {
            throw new CoolException("商品库存不足!");
        } else if (anfme == 0){
            manLocDetlMapper.deleteLocNo0(offSaleParam.getLocNo(), offSaleParam.getMatnr());
        }
        manLocDetlMapper.updateAnfme0(anfme,manLocDetl.getNodeId());
    }
    // 查找商品
    @Override
    @Transactional
@@ -273,7 +462,10 @@
                        throw new CoolException(elem.getMatnr() + "条码已下线,请检查!");
                    }
                }
                DetlDto detlDto = new DetlDto(elem.getMatnr(), elem.getBatch(), elem.getAnfme());
                Mat analyse = MatUtils.analyseMat(elem.getMatnr());
                // 条码、物料代码、序列号、数量
                DetlDto detlDto = new DetlDto(elem.getMatnr(), analyse.getMatnr(), analyse.getBarcode(), elem.getAnfme());
//                DetlDto detlDto = new DetlDto(elem.getMatnr(), elem.getBatch(), elem.getAnfme());
                if (DetlDto.has(detlDtos, detlDto)) {
                    DetlDto one = DetlDto.find(detlDtos, detlDto.getMatnr(), detlDto.getBatch());
                    assert one != null;
@@ -286,10 +478,13 @@
            if (packDown) {
                MesCombParam mesCombParam = new MesCombParam();
                mesCombParam.setZpallet(param.getBarcode());
                mesCombParam.setCombTime(DateUtils.convert(now));
                mesCombParam.setPakinTime(DateUtils.convert(now));
                mesCombParam.setLgort("5008");
                mesCombParam.setPlantCode("5000");
                mesCombParam.setFromCode("5012-20");
                mesCombParam.setStationCode("JJQ-PFZPDB-XX");
                for (DetlDto detlDto : detlDtos) {
                    mesCombParam.getList().add(new MesCombParam.Detl(detlDto.getMatnr(), detlDto.getAnfme()));
                    mesCombParam.getList().add(new MesCombParam.Detl(detlDto.getOrderNo(), detlDto.getAnfme()));
                }
                String response = "";
                boolean success = false;
@@ -316,15 +511,15 @@
                } finally {
                    try {
                        // 保存接口日志
//                        apiLogService.save(
//                                "打包下线帮托上报",
//                                MesConstant.URL + MesConstant.PACK_DOWN_URL,
//                                null,
//                                "127.0.0.1",
//                                JSON.toJSONString(mesCombParam),
//                                response,
//                                success
//                        );
                        apiLogService.save(
                                "打包下线帮托上报",
                                MesConstant.URL + MesConstant.PACK_DOWN_URL,
                                null,
                                "127.0.0.1",
                                JSON.toJSONString(mesCombParam),
                                response,
                                success
                        );
                    } catch (Exception e) { log.error("", e); }
                }
@@ -355,9 +550,9 @@
                if (detlDto.getAnfme() > orderDetl.getEnableQty()) {
                    throw new CoolException(orderDetl.getMatnr() + "入库数量不合法");
                }
                // 修改订单明细数量
                if (!orderDetlService.increase(order.getId(), detlDto.getMatnr(), detlDto.getBatch(), detlDto.getAnfme())) {
                    throw new CoolException("修改单据明细数量失败");
                // 修改订单作业数量
                if (!orderDetlService.increaseWorkQty(order.getId(), detlDto.getMatnr(), detlDto.getBatch(), detlDto.getAnfme())) {
                    throw new CoolException("修改单据作业数量失败");
                }
                // 保存入库通知档
@@ -381,7 +576,7 @@
                    throw new CoolException("保存入库通知档失败");
                }
                // 修改打包数据状态
                Pack pack = packService.selectByBarcode(detlDto.getMatnr());
                Pack pack = packService.selectByBarcode(detlDto.getOrderNo());
                pack.setSettle(2L);
                pack.setUpdateTime(now);
                pack.setUpdateBy(userId);
@@ -393,4 +588,142 @@
        }
    }
    @Override
    @Transactional
    public void pakoutByOrder(JSONObject param, Long userId) {
        Integer staNo = param.containsKey("staNo") ? Integer.parseInt(param.get("staNo").toString()) : 0;
        String orderNo = param.containsKey("orderNo") ? param.get("orderNo").toString() : "";
        BasDevp sta = basDevpService.checkSiteStatus(staNo);
        //根据订单号生成出库任务工作档
        Order order = orderService.selectOne(new EntityWrapper<Order>().eq("order_no", orderNo));
        if (order.getSettle() != 1 && order.getSettle() != 2){
            throw new CoolException("该订单已处理");
        }
        List<OrderDetl> orderDetls = orderDetlService.selectList(new EntityWrapper<OrderDetl>().eq("order_no", orderNo));
        Date now = new Date();
        for(OrderDetl orderDetl : orderDetls){
            //查询所有库位状态为F的库位信息
            List<LocDetl> locDetls = locDetlService.queryStock(orderDetl.getMatnr(),orderDetl.getBatch(),null,null);
            if (locDetls.size() == 0) {
                throw new CoolException("库存中没有该物料");
            }
            for(LocDetl locDetl : locDetls){
                //如果该库位出库路线所用的堆垛机out_enable不为Y,跳过该循环
                LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>()
                        .eq("loc_no", locDetl.getLocNo()));
                if (Cools.isEmpty(locMast)) {
                    continue;
                }
                BasCrnp crn_no = basCrnpService.selectOne(new EntityWrapper<BasCrnp>()
                        .eq("crn_no", locMast.getCrnNo()));
                if (Cools.isEmpty(crn_no) || !crn_no.getOutEnable().equals("Y")){
                    continue;
                }
                //可出库数量 = 订单数量 - 作业中数量
                Double outQty = orderDetl.getAnfme() - orderDetl.getWorkQty();
                if(outQty <= 0){
                    break;
                }
                // 判断入出库类型:101.全板出库 or 103.拣料出库
                Double sumCount = locDetlService.getLocDetlSumQty(locDetl.getLocNo());
                Double curOutQty = outQty >= locDetl.getAnfme() ? locDetl.getAnfme() : outQty;   //本次出库量
                int ioType = sumCount <= curOutQty ? 101 : 103;
                stockOut(orderDetl, sta, locDetl, curOutQty, ioType, userId, now);
                order.setSettle(2L);
                order.setUpdateBy(userId);
                order.setUpdateTime(now);
                if(!orderService.update(order, new EntityWrapper<Order>().eq("order_no", orderNo))){
                    throw new CoolException("更新订单状态失败");
                }
                orderDetl.setWorkQty(orderDetl.getWorkQty() + curOutQty);
                orderDetl.setUpdateBy(userId);
                orderDetl.setUpdateTime(now);
                Wrapper wrapper = new EntityWrapper<OrderDetl>().eq("order_no", orderNo)
                        .eq("matnr",orderDetl.getMatnr());
                if(!Cools.isEmpty(orderDetl.getBatch())){
                    wrapper.eq("batch", orderDetl.getBatch());
                }
                if(!orderDetlService.update(orderDetl, wrapper)){
                    throw new CoolException("更新订单明细失败");
                }
            }
        }
    }
    @Override
    @Transactional
    public void stockOut(OrderDetl orderDetl, BasDevp staNo, LocDetl locDetl,
                         Double curOutQty, Integer ioType, Long userId, Date now) {
        // 获取库位
        LocMast locMast = locMastService.selectById(locDetl.getLocNo());
        // 获取路径
        Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
                .eq("type_no", ioType)
                .eq("stn_no", staNo.getDevNo())
                .eq("crn_no", locMast.getCrnNo());
        StaDesc staDesc = staDescService.selectOne(wrapper);
        if (Cools.isEmpty(staDesc)) {
            throw new CoolException("出库路径不存在");
        }
        // 生成工作号
        int workNo = commonService.getWorkNo(2);
        // 生成工作档
        WrkMast wrkMast = new WrkMast();
        wrkMast.setWrkNo(workNo);
        wrkMast.setIoTime(now);
        wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID
        wrkMast.setIoType(ioType); // 入出库状态
        wrkMast.setIoPri(13D); // 优先级:13
        wrkMast.setCrnNo(locMast.getCrnNo());
        wrkMast.setSourceStaNo(staDesc.getCrnStn()); // 源站
        wrkMast.setStaNo(staDesc.getStnNo()); // 目标站
        wrkMast.setSourceLocNo(locDetl.getLocNo()); // 源库位
        wrkMast.setFullPlt("Y"); // 满板:Y
        wrkMast.setPicking("N"); // 拣料
        wrkMast.setExitMk("N"); // 退出
        wrkMast.setEmptyMk("N"); // 空板
        wrkMast.setLinkMis("N");
        wrkMast.setAppeUser(userId); // 操作人员数据
        wrkMast.setSheetNo("0");  //徐工汉云拆垛标记:0: 未拆  1: 已拆  2:已处理可下一步(转历史档)
        wrkMast.setAppeTime(now);
        wrkMast.setModiUser(userId);
        wrkMast.setModiTime(now);
        wrkMast.setBarcode(locMast.getBarcode());
        if (!wrkMastService.insert(wrkMast)) {
            throw new CoolException("保存工作档失败,出库库位号:" + locDetl.getLocNo());
        }
        WrkDetl wrkDetl = new WrkDetl();
        wrkDetl.sync(locDetl);
        wrkDetl.setWrkNo(workNo);
        wrkDetl.setIoTime(now);
        wrkDetl.setAnfme(curOutQty); // 数量
        wrkDetl.setOrderNo(orderDetl.getOrderNo());
        wrkDetl.setAppeTime(now);
        wrkDetl.setAppeUser(userId);
        wrkDetl.setModiTime(now);
        wrkDetl.setModiUser(userId);
        if (!wrkDetlService.insert(wrkDetl)) {
            throw new CoolException("保存工作档明细失败");
        }
        // 修改库位状态:   F.在库 ====>>> R.出库预约/P.拣料/盘点/并板出库中
        locMast = locMastService.selectById(locDetl.getLocNo());
        if (locMast.getLocSts().equals("F")) {
            locMast.setLocSts(ioType == 101 ? "R" : "P");
            locMast.setModiUser(userId);
            locMast.setModiTime(new Date());
            if (!locMastService.updateById(locMast)) {
                throw new CoolException("预约库位状态失败,库位号:" + locDetl.getLocNo());
            }
        } else {
            throw new CoolException(locDetl.getLocNo() + "库位不是在库状态");
        }
    }
}