自动化立体仓库 - WMS系统
zjj
2025-02-17 5838cae100e9f2af74052203d1d4bb2b226c6457
src/main/java/com/zy/common/service/CommonService.java
@@ -121,7 +121,7 @@
     * @return locNo 检索到的库位号
     */
    @Transactional
    public StartupDto getLocNo( Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, LocTypeDto locTypeDto) {
    public StartupDto getLocNo( Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, LocTypeDto locTypeDto,boolean mixture) {
        try{
            Integer whsType = Utils.GetWhsType(sourceStaNo);
            RowLastno rowLastno = rowLastnoService.selectById(whsType);
@@ -139,7 +139,7 @@
                    log.error("站点={} 未查询到对应的规则",sourceStaNo);
                    break;
                case 4:
                    return getLocNoRun4(whsType,staDescId,sourceStaNo,matnr,batch,grade,4,locTypeDto,0);
                    return getLocNoRun4(whsType,staDescId,sourceStaNo,matnr,batch,grade,4,locTypeDto,0,mixture);
                case 5:
                    return getLocNoRun5(whsType,staDescId,sourceStaNo,matnr,batch,grade,0,locTypeDto,0);
                default:
@@ -418,13 +418,13 @@
                            locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>()
                                    .eq("loc_no", shallowLoc).eq("loc_sts", "F").eq("whs_type",rowLastnoType.getType().longValue()));
                            if (!Cools.isEmpty(locMast2)) {
                                locMast = locMast2;
                                locMast = locMast1;
                                break;
                            } else {
                                locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>()
                                        .eq("loc_no", shallowLoc).eq("loc_sts", "D").eq("whs_type",rowLastnoType.getType().longValue()));
                                if (!Cools.isEmpty(locMast2)) {
                                    locMast = locMast2;
                                    locMast = locMast1;
                                    break;
                                }
                            }
@@ -471,7 +471,7 @@
        return startupDto;
    }
    public StartupDto getLocNoRun4(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, Integer moveCrnNo, LocTypeDto locTypeDto, int times) {
    public StartupDto getLocNoRun4(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, Integer moveCrnNo, LocTypeDto locTypeDto, int times,boolean mixture) {
        if (Cools.isEmpty(matnr)) {  //物料号
            matnr = "";
        }
@@ -534,186 +534,6 @@
            throw new CoolException("无可用库位");
        }
        // 相似工作档案 --- 同天同规格物料
        if (!Cools.isEmpty(matnr) && (staDescId == 1 || staDescId == 11 || staDescId == 111) ) {
            //查询相似工作档案
            List<WrkMast> wrkMasts = wrkMastService.selectWrkMastWrkDetlMatnrBatch(staDescId, matnr, batch,grade, crnNo);
            int nearbay = 0;    //相似工作档案 目标库位列
            int nearlev = 0;    //相似工作档案 目标库位层
            for (WrkMast wrkMast:wrkMasts){
                int curRowW = curRow;    //相似工作档案 最深库位排
                int nearRowW = nearRow;    //相似工作档案 最浅库位排
                if (Cools.isEmpty(wrkMast.getLocNo())){
                    continue;
                }
                //目标排为最外层排
                if (Utils.getRow(wrkMast.getLocNo())==nearRow){
                    continue;
                }
                //起始站不一致
                if (!wrkMast.getSourceStaNo().equals(sourceStaNo)){
                    continue;
                }
                //相同列、层过滤
                if (Utils.getBay(wrkMast.getLocNo())==nearbay && Utils.getLev(wrkMast.getLocNo())==nearlev){
                    continue;
                }else {
                    nearbay=Utils.getBay(wrkMast.getLocNo());
                    nearlev=Utils.getLev(wrkMast.getLocNo());
                }
                //获取目标库位所在巷道并排序
//                List<String> groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,wrkMast.getLocNo(), curRow>nearRow);
                LocMast locMastGro = locMastService.selectById(wrkMast.getLocNo());
                for (int i = 0; i < crnNumber*2; i++) {
                    if (!(Utils.getRow(locMastGro.getLocNo())>nearRowW && Utils.getRow(locMastGro.getLocNo())<=curRowW) && !(Utils.getRow(locMastGro.getLocNo())<nearRowW && Utils.getRow(locMastGro.getLocNo())>=curRowW) ){
                        int[] locNecessaryParameters = Utils.LocNecessaryParameters(rowLastno, curRowW, crnNumber,whsType);
                        curRowW = locNecessaryParameters[1];
                        nearRowW = locNecessaryParameters[3];
                    }else {
                        break;
                    }
                }
                //获取目标库位所在巷道最浅非空库位
                LocMast locMast2 = locMastService.selectLocByLocStsPakInShuttleF(curRowW,nearRowW,locMastGro,rowLastnoType.getType().longValue());
                //目标库位所在巷道最浅非空库位存在&&非最外侧库位&&入库状态
                if (!Cools.isEmpty(locMast2) && Utils.getRow(locMast2.getLocNo())!=nearRowW && (locMast2.getLocSts().equals("S") || locMast2.getLocSts().equals("Q"))){
                    //获取库存明细
                    WrkDetl wrkDetl = wrkDetlService.selectOne(new EntityWrapper<WrkDetl>().eq("wrk_no", wrkMast.getWrkNo()));
                    //判断同规格物料
                    if (!Cools.isEmpty(wrkDetl) && matnr.equals(wrkDetl.getMatnr())
                            && batch.equals(batch.isEmpty() ? "":wrkDetl.getBatch())
                            && grade.equals(grade.isEmpty()? "":wrkDetl.getBrand())){
                        int bay2=0;
                        if (Utils.getBay(locMast2.getLocNo())>nearRowW){
                            bay2=Utils.getBay(locMast2.getLocNo())-1;
                        } else {
                            bay2=Utils.getBay(locMast2.getLocNo())+1;
                        }
                        String targetLocNo = locMast2.getLocNo().substring(0,2)  +zerofill(String.valueOf(bay2), 3) + locMast2.getLocNo().substring(5);
                        locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no",targetLocNo).eq("loc_sts","O"));
                        if (Cools.isEmpty(locMast)){
                            continue;
                        }
                        break;
                    }
                }
            }
        }
        // 相似工作档 --- 空托
        if (Cools.isEmpty(locMast) && staDescId == 10) {
            List<WrkMast> wrkMasts =wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("io_type",10).eq("crn_no",crnNo).eq("whs_type",rowLastnoType.getType().longValue()));
            int nearbay = 0;
            int nearlev = 0;
            for (WrkMast wrkMast:wrkMasts){
                int curRowW = curRow;    //相似工作档案 最深库位排
                int nearRowW = nearRow;    //相似工作档案 最浅库位排
                if (Cools.isEmpty(wrkMast.getLocNo())){
                    continue;
                }
                if (Utils.getRow(wrkMast.getLocNo())==nearRow){
                    continue;
                }
                //起始站不一致
                if (!wrkMast.getSourceStaNo().equals(sourceStaNo)){
                    continue;
                }
                if (Utils.getBay(wrkMast.getLocNo())==nearbay && Utils.getLev(wrkMast.getLocNo())==nearlev){
                    continue;
                }else {
                    nearbay=Utils.getBay(wrkMast.getLocNo());
                    nearlev=Utils.getLev(wrkMast.getLocNo());
                }
//                List<String> groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,wrkMast.getLocNo(), curRow>nearRow);
                LocMast locMastGro = locMastService.selectById(wrkMast.getLocNo());
                for (int i = 0; i < crnNumber*2; i++) {
                    if (!(Utils.getRow(locMastGro.getLocNo())>nearRowW && Utils.getRow(locMastGro.getLocNo())<=curRowW) && !(Utils.getRow(locMastGro.getLocNo())<nearRowW && Utils.getRow(locMastGro.getLocNo())>=curRowW) ){
                        int[] locNecessaryParameters = Utils.LocNecessaryParameters(rowLastno, curRowW, crnNumber,whsType);
                        curRowW = locNecessaryParameters[1];
                        nearRowW = locNecessaryParameters[3];
                    }else {
                        break;
                    }
                }
                LocMast locMast2 = locMastService.selectLocByLocStsPakInShuttleF(curRowW,nearRowW,locMastGro,rowLastnoType.getType().longValue());
                if (!Cools.isEmpty(locMast2) && Utils.getRow(locMast2.getLocNo())!=nearRowW && locMast2.getLocSts().equals("S")){
                    int bay2=0;
                    if (Utils.getBay(locMast2.getLocNo())>nearRowW){
                        bay2=Utils.getBay(locMast2.getLocNo())-1;
                    } else {
                        bay2=Utils.getBay(locMast2.getLocNo())+1;
                    }
                    String targetLocNo = locMast2.getLocNo().substring(0,2)  +zerofill(String.valueOf(bay2), 3) + locMast2.getLocNo().substring(5);
                    locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no",targetLocNo).eq("loc_sts","O"));
                    if (Cools.isEmpty(locMast)){
                        continue;
                    }
                    break;
                }
            }
        }
        // 靠近摆放规则 --- 空托 //互通版
        if (staDescId == 10  && Utils.BooleanWhsTypeStaIoType(rowLastno)) {
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow).eq("crn_no",7));
            int nearbay = 0;
            int nearlev = 0;
            for (LocMast locMastSign:locMasts){
                int curRowW = curRow;    //相似工作档案 最深库位排
                int nearRowW = nearRow;    //相似工作档案 最浅库位排
                if (Cools.isEmpty(locMastSign.getLocNo())){
                    continue;
                }
                if (Utils.getRow(locMastSign.getLocNo())==nearRow){
                    continue;
                }
                if (Utils.getBay(locMastSign.getLocNo())==nearbay && Utils.getLev(locMastSign.getLocNo())==nearlev){
                    continue;
                }else {
                    nearbay=Utils.getBay(locMastSign.getLocNo());
                    nearlev=Utils.getLev(locMastSign.getLocNo());
                }
//                List<String> groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,wrkMast.getLocNo(), curRow>nearRow);
                LocMast locMastGro = locMastService.selectById(locMastSign.getLocNo());
                for (int i = 0; i < crnNumber*2; i++) {
                    if (!(Utils.getRow(locMastGro.getLocNo())>nearRowW && Utils.getRow(locMastGro.getLocNo())<=curRowW) && !(Utils.getRow(locMastGro.getLocNo())<nearRowW && Utils.getRow(locMastGro.getLocNo())>=curRowW) ){
                        int[] locNecessaryParameters = Utils.LocNecessaryParameters(rowLastno, curRowW, crnNumber,whsType);
                        curRowW = locNecessaryParameters[1];
                        nearRowW = locNecessaryParameters[3];
                    }else {
                        break;
                    }
                }
                LocMast locMast2 = locMastService.selectLocByLocStsPakInShuttleF(curRowW,nearRowW,locMastGro,rowLastnoType.getType().longValue());
                if (!Cools.isEmpty(locMast2) && Utils.getRow(locMast2.getLocNo())!=nearRowW && locMast2.getLocSts().equals("S")){
                    int bay2=0;
                    if (Utils.getBay(locMast2.getLocNo())>nearRowW){
                        bay2=Utils.getBay(locMast2.getLocNo())-1;
                    } else {
                        bay2=Utils.getBay(locMast2.getLocNo())+1;
                    }
                    String targetLocNo = locMast2.getLocNo().substring(0,2)  +zerofill(String.valueOf(bay2), 3) + locMast2.getLocNo().substring(5);
                    locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no",targetLocNo).eq("crn_no",7).eq("loc_sts","O"));
                    if (Cools.isEmpty(locMast)){
                        continue;
                    }
                    break;
                }
            }
        }
        Wrapper<StaDesc> wrapper = null;
        StaDesc staDesc = null;
        BasDevp staNo = null;
@@ -748,11 +568,64 @@
        // 1.按规则查找库位
        if (Cools.isEmpty(locMast) && crnNo != 0) {
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                    .eq("bay1", nearRow)
                    .eq("loc_sts", "O").eq("whs_type",rowLastnoType.getType().longValue())
                    .eq("crn_no",7)
                    .orderBy("lev1",true).orderBy("row1",false));//最浅库位
            List<LocMast> locMasts = new ArrayList<>();
            int floor = 0;
            if (locTypeDto.getLev1() == null){
                if (locTypeDto.getLocType1() == 1){
                    int F1count = locMastService.selectCount(new EntityWrapper<LocMast>()
                            .in("loc_sts", "O").eq("whs_type", rowLastnoType.getType().longValue())
                            .eq("crn_no", 7)
                            .eq("loc_type1", locTypeDto.getLocType1())
                            .eq("lev1", 1));
                    if (F1count <= 10) {
                        int F2count = locMastService.selectCount(new EntityWrapper<LocMast>()
                                .in("loc_sts", "O").eq("whs_type", rowLastnoType.getType().longValue())
                                .eq("crn_no", 7)
                                .eq("loc_type1", locTypeDto.getLocType1())
                                .eq("lev1", 2));
                        if (F2count <= 10) {
                            throw new CoolException("库位不足");
                        }else {
                            floor = 2;
                        }
                    }else {
                        floor = 1;
                    }
                }else if (locTypeDto.getLocType1() == 2){
                    int F3count = locMastService.selectCount(new EntityWrapper<LocMast>()
                            .in("loc_sts", "O").eq("whs_type", rowLastnoType.getType().longValue())
                            .eq("crn_no", 7)
                            .eq("loc_type1", locTypeDto.getLocType1())
                            .eq("lev1", 3));
                    if (F3count <= 10) {
                        throw new CoolException("库位不足");
                    }
                    floor = 3;
                }else {
                    throw new CoolException("库位高度数据异常");
                }
            }
            if (locTypeDto.getLev1() != null){
                locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                        .eq("bay1", nearRow)
                        .in("loc_sts", "O").eq("whs_type",rowLastnoType.getType().longValue())
                        .eq("crn_no",7)
                        .eq("loc_type1",locTypeDto.getLocType1())
                        .eq("lev1",locTypeDto.getLev1()).orderBy("row1",false));//最浅库位
            }else {
                if (floor == 0){
                    throw new CoolException("库位已满");
                }
                locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                        .eq("bay1", nearRow)
                        .in("loc_sts", "O").eq("whs_type",rowLastnoType.getType().longValue())
                        .eq("crn_no",7)
                        .eq("loc_type1",locTypeDto.getLocType1())
                        .eq("lev1",floor).orderBy("row1",false));//最浅库位
            }
            for (LocMast locMast1 : locMasts) {
                if (locMast != null){
@@ -761,75 +634,33 @@
                if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
                    continue;
                }
                if (Utils.BooleanWhsTypeStaIoType(rowLastno)){
                    //获取目标库位所在巷道最深空库位
//                    LocMast locMast2 = locMastService.selectLocByLocStsPakInO(curRow,nearRow,locMast1,rowLastnoType.getType().longValue());
//                    if (!Cools.isEmpty(locMast2) && locMast2.getBay1()==curRow) {
//                        locMast = locMast2;
//                        break;
//                    }
                    List<LocMast> locMasts1 = null;
                    if (curRow < nearRow){
                        locMasts1 = locMastService.selectList(new EntityWrapper<LocMast>()
                                .eq("gro1", locMast1.getGro1())
                                .eq("crn_no",7)
                                .orderBy("bay1",true));
                        if(locMasts1.size() == 3  || (curRow>20 && locMasts1.size() == 2)){
                            locMasts1 = locMastService.selectList(new EntityWrapper<LocMast>()
                                    .eq("gro1", locMast1.getGro1())
                                    .eq("crn_no",7)
                                    .orderBy("bay1",false));
                        }
                    }else {
                        locMasts1 = locMastService.selectList(new EntityWrapper<LocMast>()
                                .eq("gro1", locMast1.getGro1())
                                .eq("crn_no",7)
                                .orderBy("bay1",false));
                    }
                    if (Cools.isEmpty(locMasts1)) {
                        continue;
                    }
                    for (LocMast locMastGro1 : locMasts1) {
                        if (locMastGro1.getLocSts().equals("O")){
                            locMast = locMastGro1;
                            break;
                        }
                    }
                List<LocMast> locMasts1 = null;
                if (nearRow == 2 || nearRow ==7 || nearRow == 12){
                    locMasts1 = locMastService.selectList(new EntityWrapper<LocMast>()
                            .eq("gro1", locMast1.getGro1())
                            .eq("crn_no",7)
                            .eq("loc_type1",locTypeDto.getLocType1())
                            .orderBy("bay1",true));
                }else {
                    locMasts1 = locMastService.selectList(new EntityWrapper<LocMast>()
                            .eq("gro1", locMast1.getGro1())
                            .eq("crn_no",7)
                            .eq("loc_type1",locTypeDto.getLocType1())
                            .orderBy("bay1",false));
                }
            }
            //未找到  允许混料
            if (Cools.isEmpty(locMast) && Utils.BooleanWhsTypeStaIoType(rowLastno)){
                for (LocMast locMast1 : locMasts) {
                    if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
                        continue;
                if (Cools.isEmpty(locMasts1)) {
                    continue;
                }
                for (LocMast locMastGro1 : locMasts1) {
                    if (locMastGro1.getLocSts().equals("P") || locMastGro1.getLocSts().equals("Q") || locMastGro1.getLocSts().equals("R")) {
                        break;
                    }
                    if (Utils.BooleanWhsTypeStaIoType(rowLastno)){
                        //获取目标库位所在巷道并排序
//                        List<String> groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,locMast1.getLocNo(), curRow>nearRow);
                        //获取目标库位所在巷道最浅非空库位
                        LocMast locMast2 = locMastService.selectLocByLocStsPakInF(curRow,nearRow,locMast1,rowLastnoType.getType().longValue());
                        if (Cools.isEmpty(locMast2)) {
                            LocMast locMast3 = locMastService.selectLocByLocStsPakInO(curRow,nearRow,locMast1,rowLastnoType.getType().longValue());
                            if (!Cools.isEmpty(locMast3)) {
                                locMast = locMast3;
                                break;
                            }
                        } else {
                            if ((locMast2.getLocSts().equals("F") && staDescId == 1) || (locMast2.getLocSts().equals("D") && staDescId == 10)){
                                LocMast locMast3 = locMastService.selectLocByLocStsPakInO(curRow,nearRow,locMast1,rowLastnoType.getType().longValue());
                                if (!Cools.isEmpty(locMast3)) {
                                    locMast = locMast3;
                                    break;
                                }
                            }
                        }
                    if (locMastGro1.getLocSts().equals("O")){
                        locMast = locMastGro1;
                        break;
                    }
                }
            }
        }
@@ -838,7 +669,7 @@
            // 当前巷道无空库位时,递归调整至下一巷道,检索全部巷道无果后,跳出递归
            if (times < rowCount*2) {
                times = times + 1;
                return getLocNoRun4(whsType, staDescId, sourceStaNo, matnr, batch, grade,moveCrnNo, locTypeDto, times);
                return getLocNoRun4(whsType, staDescId, sourceStaNo, matnr, batch, grade,moveCrnNo, locTypeDto, times,mixture);
            }
            log.error("系统没有空库位!!! 尺寸规格: {}, 轮询次数:{}", JSON.toJSONString(locTypeDto), times);
            throw new CoolException("没有空库位");