自动化立体仓库 - WMS系统
#
ytfl
5 天以前 534f548b031d42ccf20506f1810d57838cd94972
src/main/java/com/zy/common/service/CommonService.java
@@ -123,34 +123,82 @@
     */
    @Transactional
    public StartupDto getLocNo(Integer staDescId, Integer sourceStaNo, FindLocNoAttributeVo findLocNoAttributeVo, LocTypeDto locTypeDto) {
        try {
            Integer whsType = Utils.GetWhsType(sourceStaNo);
            RowLastno rowLastno = rowLastnoService.selectById(whsType);
            RowLastnoType rowLastnoType = rowLastnoTypeService.selectById(rowLastno.getTypeId());
            /**
             * 库型 1: 标准堆垛机库  2: 平库  3: 穿梭板  4: 四向车  5: AGV  0: 未知
             */
            switch (rowLastnoType.getType()) {
                case 1:
                    return getLocNoRun(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, 0, locTypeDto, 0);
                case 2:
                    log.error("站点={} 未查询到对应的规则", sourceStaNo);
                    break;
                case 3:
                    log.error("站点={} 未查询到对应的规则", sourceStaNo);
                    break;
                case 4:
                    return getLocNoRun4(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, 4, locTypeDto, 0);
                case 5:
                    return getLocNoRun5(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, 0, locTypeDto, 0);
                default:
                    log.error("站点={} 未查询到对应的规则", sourceStaNo);
                    break;
            }
        // try {
        Integer whsType = Utils.GetWhsType(sourceStaNo);
        RowLastno rowLastno = rowLastnoService.selectById(whsType);
        RowLastnoType rowLastnoType = rowLastnoTypeService.selectById(rowLastno.getTypeId());
        /**
         * 库型 1: 标准堆垛机库  2: 平库  3: 穿梭板  4: 四向车  5: AGV  0: 未知
         */
        switch (rowLastnoType.getType()) {
            case 1:
                Config crnSearchDetectTaskCountConfig = configService.selectConfigByCode("crnSearchDetectTaskCount");
                int crnSearchDetectTaskCount = Integer.parseInt(crnSearchDetectTaskCountConfig.getValue());
        } catch (Exception e) {
            log.error("站点={} 未查询到对应的规则", sourceStaNo);
                Config applyInTaskTotalCountConfig = configService.selectConfigByCode("applyInTaskTotalCount");
                int applyInTaskTotalCount = Integer.parseInt(applyInTaskTotalCountConfig.getValue());
                int crnNo = 6;
                boolean flag = true;
                List<String> data = new ArrayList<>();
                while (crnNo > 0) {
                    List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                            .eq("loc_sts", "O")
                            .eq("crn_no", crnNo)
                            .eq("whs_type", rowLastnoType.getType().longValue())
                            .eq("loc_type1", locTypeDto.getLocType1())
                            .eq("loc_type2", locTypeDto.getLocType2())
                    );
                    if (locMasts.size() <= 15) {
                        log.error(crnNo + "号堆垛机没有空库位!!! 尺寸规格: {}", JSON.toJSONString(locTypeDto));
                        data.add(crnNo + "号没有空库位;");
                    } else {
                        List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>()
                                .eq("crn_no", crnNo)
                                .in("io_type", 1, 10, 53, 57)
                        );
                        if (wrkMasts.size() > crnSearchDetectTaskCount) {
                            log.error(crnNo + "号堆垛机已达到入库控制上限!!! 任务数量: {}, 控制数量:{}", wrkMasts.size(), crnSearchDetectTaskCount);
                            data.add(crnNo + "号入库控制上限;");
                            continue;
                        }
                        List<WrkMast> wrkMastsList = wrkMastService.selectList(new EntityWrapper<WrkMast>()
                                .eq("crn_no", crnNo)
                                .in("io_type", 1, 10, 53, 57, 101, 103, 107, 110)
                        );
                        if (wrkMastsList.size() > applyInTaskTotalCount) {
                            log.error(crnNo + "号堆垛机已达到申请入库时总任务数量上限(入库、出库)!!! 任务数量: {}, 控制数量:{}", wrkMastsList.size(), applyInTaskTotalCount);
                            data.add(crnNo + "号申请入库时总任务数量上限;");
                            continue;
                        }
                        flag = false;
                        break;
                    }
                    crnNo--;
                }
                if (!flag) {
                    return getLocNoRun(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, 0, locTypeDto, 0);
                } else {
                    log.info("数据:{}", data);
                    throw new CoolException(data.toString());
                }
            case 2:
                log.error("站点={} 未查询到对应的规则", sourceStaNo);
                break;
            case 3:
                log.error("站点={} 未查询到对应的规则", sourceStaNo);
                break;
            case 4:
                return getLocNoRun4(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, 4, locTypeDto, 0);
            case 5:
                return getLocNoRun5(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, 0, locTypeDto, 0);
            default:
                log.error("站点={} 未查询到对应的规则", sourceStaNo);
                break;
        }
//        } catch (Exception e) {
//            log.error("站点={} 未查询到对应的规则,{}", sourceStaNo, e.getMessage());
//        }
        return null;
    }
@@ -206,6 +254,9 @@
        Config crnSearchDetectTaskCountConfig = configService.selectConfigByCode("crnSearchDetectTaskCount");
        int crnSearchDetectTaskCount = Integer.parseInt(crnSearchDetectTaskCountConfig.getValue());
        Config applyInTaskTotalCountConfig = configService.selectConfigByCode("applyInTaskTotalCount");
        int applyInTaskTotalCount = Integer.parseInt(applyInTaskTotalCountConfig.getValue());
        Config crnSearchListConfig = configService.selectConfigByCode("123CrnSearchList");
        int crnSearchList = Integer.parseInt(crnSearchListConfig.getValue());
@@ -219,8 +270,17 @@
                        .eq("crn_no", crnNo)
                        .in("io_type", 1, 10, 53, 57)
                );
                if(wrkMasts.size() > crnSearchDetectTaskCount){
                if (wrkMasts.size() > crnSearchDetectTaskCount) {
                    log.error(crnNo + "号堆垛机已达到入库控制上限!!! 任务数量: {}, 控制数量:{}", wrkMasts.size(), crnSearchDetectTaskCount);
                    continue;
                }
                List<WrkMast> wrkMastsList = wrkMastService.selectList(new EntityWrapper<WrkMast>()
                        .eq("crn_no", crnNo)
                        .in("io_type", 1, 10, 53, 57, 101, 103, 107, 110)
                );
                if (wrkMastsList.size() > applyInTaskTotalCount) {
                    log.error(crnNo + "号堆垛机已达到申请入库时总任务数量上限(入库、出库)!!! 任务数量: {}, 控制数量:{}", wrkMastsList.size(), applyInTaskTotalCount);
                    continue;
                }
@@ -228,8 +288,8 @@
                nearRow = locNecessaryParameters[3];
                List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                        .eq("row1", nearRow).eq("loc_sts", "O").eq("whs_type", rowLastnoType.getType().longValue()));
                int crnCountO = wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("crn_no", crnNo).le("io_type", 100));
                if (locMasts.size() - crnCountO <= 2) {
                int crnCountO = wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("crn_no", crnNo).eq("io_type", 1));
                if (locMasts.size() - crnCountO <= 15) {
                    log.error(crnNo + "号堆垛机没有空库位!!! 尺寸规格: {}, 轮询次数:{}", JSON.toJSONString(locTypeDto), times);
                    nearRow = 0;
                    times++;
@@ -244,16 +304,29 @@
        //优化系统,提高搜索1号堆垛机次数
        if (crnNo == 2 || crnNo == 3) {
            if (crnSearchList >= 2) {
                //尝试找1号弯轨堆垛机库位
                crnNo = 1;
                if (basCrnpService.checkSiteError(crnNo, true)) {
                if (basCrnpService.checkSiteError(1, true)) {
                    boolean flag = true;
                    //尝试找1号弯轨堆垛机库位
                    crnNo = 1;
                    List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>()
                            .eq("crn_no", crnNo)
                            .in("io_type", 1, 10, 53, 57)
                    );
                    if(wrkMasts.size() > crnSearchDetectTaskCount){
                    if (wrkMasts.size() > crnSearchDetectTaskCount) {
                        log.error(crnNo + "号堆垛机已达到入库控制上限!!! 任务数量: {}, 控制数量:{}", wrkMasts.size(), crnSearchDetectTaskCount);
                    }else {
                        flag = false;
                    }
                    List<WrkMast> wrkMastsList = wrkMastService.selectList(new EntityWrapper<WrkMast>()
                            .eq("crn_no", crnNo)
                            .in("io_type", 1, 10, 53, 57, 101, 103, 107, 110)
                    );
                    if (wrkMastsList.size() > applyInTaskTotalCount) {
                        log.error(crnNo + "号堆垛机已达到申请入库时总任务数量上限(入库、出库)!!! 任务数量: {}, 控制数量:{}", wrkMastsList.size(), applyInTaskTotalCount);
                        flag = false;
                    }
                    if (flag) {
                        List<Integer> nearRowList = new ArrayList<Integer>() {{
                            add(4);
                            add(6);
@@ -268,8 +341,8 @@
                                    .eq("loc_type1", locTypeDto.getLocType1())
                                    .eq("loc_type2", locTypeDto.getLocType2())
                            );
                            int crnCountO = wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("crn_no", crnNo).le("io_type", 100));
                            if (locMasts.size() - crnCountO <= 2) {
                            int crnCountO = wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("crn_no", crnNo).eq("io_type", 1));
                            if (locMasts.size() - crnCountO <= 15) {
                                log.error(crnNo + "号堆垛机没有空库位!!! 尺寸规格: {}, 轮询次数:{}", JSON.toJSONString(locTypeDto), times);
                            } else {
                                nearRow = near;
@@ -286,26 +359,47 @@
                //尝试找1号弯轨堆垛机库位
                crnNo = 1;
                if (basCrnpService.checkSiteError(crnNo, true)) {
                    List<Integer> nearRowList = new ArrayList<Integer>() {{
                        add(4);
                        add(6);
                        add(3);
                        add(1);
                    }};
                    for (Integer near : nearRowList) {
                        List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                                .eq("row1", near)
                                .eq("loc_sts", "O")
                                .eq("whs_type", rowLastnoType.getType().longValue())
                                .eq("loc_type1", locTypeDto.getLocType1())
                                .eq("loc_type2", locTypeDto.getLocType2())
                        );
                        int crnCountO = wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("crn_no", crnNo).le("io_type", 100));
                        if (locMasts.size() - crnCountO <= 2) {
                            log.error(crnNo + "号堆垛机没有空库位!!! 尺寸规格: {}, 轮询次数:{}", JSON.toJSONString(locTypeDto), times);
                        } else {
                            nearRow = near;
                            break;
                    boolean flag = true;
                    List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>()
                            .eq("crn_no", crnNo)
                            .in("io_type", 1, 10, 53, 57)
                    );
                    if (wrkMasts.size() > crnSearchDetectTaskCount) {
                        log.error(crnNo + "号堆垛机已达到入库控制上限!!! 任务数量: {}, 控制数量:{}", wrkMasts.size(), crnSearchDetectTaskCount);
                        flag = false;
                    }
                    List<WrkMast> wrkMastsList = wrkMastService.selectList(new EntityWrapper<WrkMast>()
                            .eq("crn_no", crnNo)
                            .in("io_type", 1, 10, 53, 57, 101, 103, 107, 110)
                    );
                    if (wrkMastsList.size() > applyInTaskTotalCount) {
                        log.error(crnNo + "号堆垛机已达到申请入库时总任务数量上限(入库、出库)!!! 任务数量: {}, 控制数量:{}", wrkMastsList.size(), applyInTaskTotalCount);
                        flag = false;
                    }
                    if (flag) {
                        List<Integer> nearRowList = new ArrayList<Integer>() {{
                            add(4);
                            add(6);
                            add(3);
                            add(1);
                        }};
                        for (Integer near : nearRowList) {
                            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                                    .eq("row1", near)
                                    .eq("loc_sts", "O")
                                    .eq("whs_type", rowLastnoType.getType().longValue())
                                    .eq("loc_type1", locTypeDto.getLocType1())
                                    .eq("loc_type2", locTypeDto.getLocType2())
                            );
                            int crnCountO = wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("crn_no", crnNo).eq("io_type", 1));
                            if (locMasts.size() - crnCountO <= 15) {
                                log.error(crnNo + "号堆垛机没有空库位!!! 尺寸规格: {}, 轮询次数:{}", JSON.toJSONString(locTypeDto), times);
                            } else {
                                nearRow = near;
                                break;
                            }
                        }
                    }
                }
@@ -479,7 +573,7 @@
        if (Cools.isEmpty(locMast) && crnNo != 0) {
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                    .eq("row1", nearRow)
                    .eq("loc_sts", "O").eq("whs_type", rowLastnoType.getType().longValue()).ne("inv_wh",1)
                    .eq("loc_sts", "O").eq("whs_type", rowLastnoType.getType().longValue()).ne("inv_wh", 1)
                    .orderBy("lev1", true).orderBy("bay1", true));
            for (LocMast locMast1 : locMasts) {
                if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
@@ -555,7 +649,7 @@
//                locTypeDto.setLocType1((short)i);
//                return getLocNo(1, staDescId, sourceStaNo, matnr,batch,grade, locTypeDto, 0);
//            }
            log.error("系统没有空库位!!! 尺寸规格: {}, 轮询次数:{},{}", JSON.toJSONString(locTypeDto), times,moveCrnNo);
            log.error("系统没有空库位!!! 尺寸规格: {}, 轮询次数:{},{}", JSON.toJSONString(locTypeDto), times, moveCrnNo);
            throw new CoolException("没有空库位");
        }
@@ -570,7 +664,7 @@
        //针对1号堆垛机打的补丁,防止找到库位时,找到最浅库位
        String deepLoc2 = Utils.getDeepLoc2(slaveProperties, locMast.getLocNo());
        if (!Cools.isEmpty(deepLoc2)) {
            LocMast locMastNew = locMastService.selectOne(new EntityWrapper<LocMast>().eq("crn_no",locMast.getCrnNo())
            LocMast locMastNew = locMastService.selectOne(new EntityWrapper<LocMast>().eq("crn_no", locMast.getCrnNo())
                    .eq("loc_no", deepLoc2).eq("loc_sts", "O").eq("whs_type", rowLastnoType.getType().longValue()));
            if (!Cools.isEmpty(locMastNew)) {
                locMast = locMastNew;
@@ -578,25 +672,24 @@
        }
            // 获取目标站
            wrapper = new EntityWrapper<StaDesc>()
                    .eq("type_no", staDescId)
                    .eq("stn_no", sourceStaNo)
                    .eq("crn_no", locMast.getCrnNo());
            staDesc = staDescService.selectOne(wrapper);
            if (Cools.isEmpty(staDesc)) {
                log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo);
        // 获取目标站
        wrapper = new EntityWrapper<StaDesc>()
                .eq("type_no", staDescId)
                .eq("stn_no", sourceStaNo)
                .eq("crn_no", locMast.getCrnNo());
        staDesc = staDescService.selectOne(wrapper);
        if (Cools.isEmpty(staDesc)) {
            log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo);
//                throw new CoolException("入库路径不存在");
                crnNo = 0;
            } else {
                staNo = basDevpService.selectById(staDesc.getCrnStn());
                if (!staNo.getAutoing().equals("Y")) {
                    log.error("目标站" + staDesc.getCrnStn() + "不可用");
            crnNo = 0;
        } else {
            staNo = basDevpService.selectById(staDesc.getCrnStn());
            if (!staNo.getAutoing().equals("Y")) {
                log.error("目标站" + staDesc.getCrnStn() + "不可用");
//                throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
                    crnNo = 0;
                }
                startupDto.setStaNo(staNo.getDevNo());
                crnNo = 0;
            }
            startupDto.setStaNo(staNo.getDevNo());
        }
        String locNo = locMast.getLocNo();
        // 生成工作号