自动化立体仓库 - WMS系统
#
whycq
2024-05-24 4dfc306f910a8b1ae1a2869bc8ffd38b2faf8f2e
src/main/java/com/zy/common/web/WcsController.java
@@ -1,5 +1,6 @@
package com.zy.common.web;
import com.alibaba.fastjson.JSON;
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.core.common.Cools;
import com.core.common.R;
@@ -7,8 +8,8 @@
import com.zy.asrs.entity.*;
import com.zy.asrs.mapper.WrkMastMapper;
import com.zy.asrs.service.*;
import com.zy.asrs.utils.Utils;
import com.zy.common.CodeRes;
import com.zy.common.model.AgvBasDevpDto;
import com.zy.common.model.LocTypeDto;
import com.zy.common.model.StartupDto;
import com.zy.common.service.CommonService;
@@ -22,6 +23,7 @@
import java.util.ArrayList;
import java.util.Date;
import java.util.HashMap;
import java.util.List;
import java.util.stream.Collectors;
@@ -32,6 +34,8 @@
@RestController
@RequestMapping("/rpc")
public class WcsController {
    private static HashMap<String,String> currentContainerMap;
    @Autowired
    private WrkMastService wrkMastService;
@@ -59,6 +63,12 @@
    private AgvWrkMastService agvWrkMastService;
    @Autowired
    private WrkMastMapper wrkMastMapper;
    @Autowired
    private WrkMastLogService wrkMastLogService;
    @Autowired
    private AgvWrkDetlService agvWrkDetlService;
    @Autowired
    private AgvLocDetlService agvLocDetlService;
//    @Autowired
//    private ErpService erpService;
@@ -111,10 +121,10 @@
        StartupDto dto = null;
        switch (param.getIoType()) {
            case 1://满托盘入库
            case 1://满货架入库
                dto = startupFullPutStore(param.getSourceStaNo(), param.getBarcode(), locTypeDto, mats, waitPakins, 2);
                break;
            case 10://空托盘入库
            case 10://空货架入库
                dto = emptyPlateIn(param.getSourceStaNo(), locTypeDto, param.getBarcode(), 2);
                break;
            case 103:// 拣料入库
@@ -127,7 +137,7 @@
            default:
                break;
        }
        log.info("/pakin/loc/v1:"+dto + "======托盘码:"+param.getBarcode());
        log.info("/pakin/loc/v1:"+dto + "======货架码:"+param.getBarcode());
        return R.ok().add(dto);
    }
@@ -189,10 +199,10 @@
        StartupDto dto = null;
        switch (param.getIoType()) {
            case 1://满托盘入库
            case 1://满货架入库
                dto = startupFullPutStore(param.getSourceStaNo(), param.getBarcode(), locTypeDto, mats, waitPakins);
                break;
            case 10://空托盘入库
            case 10://空货架入库
                dto = emptyPlateIn(param.getSourceStaNo(), locTypeDto, param.getBarcode());
                break;
            case 103:// 拣料入库
@@ -203,7 +213,7 @@
            default:
                break;
        }
        log.info("/pakin/loc/v1:"+dto + "======托盘码:"+param.getBarcode());
        log.info("/pakin/loc/v1:"+dto + "======货架码:"+param.getBarcode());
        return R.ok().add(dto);
    }
@@ -245,13 +255,13 @@
        wrkMast.setSourceStaNo(dto.getSourceStaNo());
        wrkMast.setStaNo(dto.getStaNo());
        wrkMast.setLocNo(dto.getLocNo());
        wrkMast.setBarcode(barcode); // 托盘码
        wrkMast.setBarcode(barcode); // 货架码
        wrkMast.setFullPlt("Y"); // 满板:Y
        wrkMast.setPicking("N"); // 拣料
        wrkMast.setExitMk("N"); // 退出
        wrkMast.setEmptyMk("N"); // 空板
        wrkMast.setLinkMis("Y");
        wrkMast.setCtnType(sourceStaNo.getCtnType()); // 容器类型
        wrkMast.setCtnType(sourceStaNo.getCtnType()); // 货架类型
        // 操作人员数据
        wrkMast.setAppeTime(now);
        wrkMast.setModiTime(now);
@@ -357,7 +367,7 @@
        wrkMast.setLinkMis("Y");
        wrkMast.setBarcode(barcode);
//        wrkMast.setSteNo(findSte(wrkMast.getLocNo()));
        wrkMast.setCtnType(sourceStaNo.getCtnType()); // 容器类型
        wrkMast.setCtnType(sourceStaNo.getCtnType()); // 货架类型
        // 操作人员数据
        wrkMast.setAppeTime(new Date());
        wrkMast.setModiTime(new Date());
@@ -426,6 +436,11 @@
            throw new CoolException(dto.getLocNo() + "目标库位已被占用");
        }
        // 保存工作主档历史档
        if (!wrkMastLogService.save(wrkMast.getWrkNo())) {
            throw new CoolException(wrkMast.getWrkNo() + "保存工作主档历史档失败");
        }
        //获取回库提升机目标站
        Integer staNo = liftNo * 100 + locMast.getLev1();
        // 更新工作档数据状态
@@ -437,7 +452,7 @@
        wrkMast.setShuttleNo(null); // 穿梭车清空
        wrkMast.setLiftNo(null);// 提升机清空
        wrkMast.setModiTime(new Date());
        if (wrkMastMapper.updateById(wrkMast) > 0) {
        if (!wrkMastService.updateById(wrkMast)) {
            throw new CoolException(wrkMast.getWrkNo() + "更新工作档数据状态失败");
        }
@@ -472,6 +487,9 @@
            if (!locMastService.updateById(locMast)) {
                throw new CoolException("改变库位状态失败");
            }
            List<LocDetl> locDetls1 = locDetlService.selectByLocNo(locMast.getLocNo());
            log.info("工作号:" + wrkMast.getWrkNo() + ",货架码:" + wrkMast.getBarcode() + ",修改库位状态O=>Q成功,库存明细:" + JSON.toJSONString(locDetls1));
        } else {
            throw new CoolException(dto.getLocNo() + "目标库位已被占用");
        }
@@ -486,16 +504,27 @@
            }
        }
        //清空源库位数据
        //检查目标库位,库存明细是否添加成功
        List<LocDetl> checkLocDetls = locDetlService.selectByLocNo(dto.getLocNo());
        if (checkLocDetls.isEmpty()) {
            throw new CoolException("库存明细迁移失败");
        }
//        //清空源库位数据
        LocMast locMast1 = locMastService.selectByLoc(wrkMast.getSourceLocNo());
        if (locMast1.getLocSts().equals("P")) {
            locMast1.setLocSts("O"); // 清空库位
            locMast1.setModiTime(new Date());
            if (!locMastService.updateById(locMast1)) {
                throw new CoolException("改变库位状态失败");
            }
        } else {
            throw new CoolException("源库位状态异常");
//        if (locMast1.getLocSts().equals("P")) {
//            locMast1.setLocSts("O"); // 清空库位
//            locMast1.setModiTime(new Date());
//            if (!locMastService.updateById(locMast1)) {
//                throw new CoolException("改变库位状态失败");
//            }
//        } else {
//            throw new CoolException("源库位状态异常");
//        }
        // 保存工作主档历史档
        if (!wrkMastLogService.save(wrkMast.getWrkNo())) {
            throw new CoolException(wrkMast.getWrkNo() + "保存工作主档历史档失败");
        }
        //获取回库提升机目标站
@@ -510,7 +539,7 @@
        wrkMast.setShuttleNo(null); // 穿梭车清空
        wrkMast.setLiftNo(null);// 提升机清空
        wrkMast.setModiTime(new Date());
        if (wrkMastMapper.updateById(wrkMast) > 0) {
        if (!wrkMastService.updateById(wrkMast)) {
            throw new CoolException(wrkMast.getWrkNo() + "更新工作档数据状态失败");
        }
@@ -561,24 +590,154 @@
        if(Cools.isEmpty(agvBasDevp) || !"O".equals(agvBasDevp.getLocSts())){
            throw new CoolException("当前站点不存在或者站点不为空");
        }
        if(Cools.isEmpty(agvWaitPakinService.selectByContainerCode(containerCode))){
            throw new CoolException("该料箱位组托");
        AgvWrkMast agvWrkMast = agvWrkMastService.selectOne(new EntityWrapper<AgvWrkMast>().eq("barcode", containerCode));
        //拣料、盘点完成任务
        if(!Cools.isEmpty(agvWrkMast) && (agvWrkMast.getIoType() == 103 || agvWrkMast.getIoType() == 107) && agvWrkMast.getWrkSts() == 205){
            //绑定站点
            agvBasDevpService.updateLocStsAndBarcodeByDevNo(param.getDevNo(),"F",containerCode,agvWrkMast.getWhsType().shortValue());
            //生成拣料、盘点再入库任务
            List<AgvWrkMast> agvWrkMastList = new ArrayList<>();
            agvWrkMast.setMk("Y");
            agvWrkMast.setLocNo(agvBasDevp.getDevNo());
            agvWrkMastList.add(agvWrkMast);
            agvWorkService.pickIn(agvWrkMastList);
            return R.ok();
        }
        //去找agv工作档任务
        if(!Cools.isEmpty(agvWrkMastService.selectOne(new EntityWrapper<AgvWrkMast>().eq("barcode",containerCode)))){
            throw new CoolException("该料箱正在入库中");
        //入库任务
        if (!Cools.isEmpty(agvWaitPakinService.selectByContainerCode(containerCode))){
            //绑定站点
            agvBasDevpService.updateLocStsAndBarcodeByDevNo(param.getDevNo(),"F",containerCode,agvWrkMast.getWhsType().shortValue());
            //生成工作档
            List<AgvBasDevp> agvBasDevpList = agvBasDevpService.selectList(new EntityWrapper<AgvBasDevp>().eq("dev_no", param.getDevNo()));
            agvWorkService.createWaitPainWrkMastStart(agvBasDevpList, null, true);
            return R.ok();
        }
        //绑定站点
        agvBasDevpService.updateLocStsAndBarcodeByDevNo(param.getDevNo(),"F",containerCode);
        //生成工作档
        List<AgvBasDevp> agvBasDevpList = agvBasDevpService.selectList(new EntityWrapper<AgvBasDevp>().eq("dev_no", param.getDevNo()));
        agvWorkService.createWaitPainWrkMastStart(agvBasDevpList, null, true);
        return R.error("没有查询到该料箱信息");
    }
    @PostMapping("/current/containerCode")
    @ResponseBody
    public R move(@RequestBody ReplenishmentParam param){
        if(Cools.isEmpty(currentContainerMap)){
            currentContainerMap = new HashMap<>();
        }
        String containerCode = param.getContainerCode().split(";")[0];
        if(Cools.isEmpty(containerCode)){
            throw new CoolException("料箱码为空");
        }
        if(!Character.isDigit(containerCode.charAt(0))){
            containerCode = containerCode.substring(3,containerCode.length());
        }
        String devNo = param.getDevNo();
        String currentContainerCode = currentContainerMap.get(devNo);
        //判断货架是否发生变化
        if(!Cools.isEmpty(currentContainerCode) && !Cools.eq(containerCode,currentContainerCode)){
            //查询旧货架的工作档
            AgvWrkMast agvWrkMast = agvWrkMastService.selectByContainerCode(currentContainerCode);
            if(!Cools.isEmpty(agvWrkMast) && agvWrkMast.getIoType() == 101){
                //将工作党状态改为货架离场
                agvWrkMast.setWrkSts(206L);
                agvWrkMastService.updateById(agvWrkMast);
//                //发送货架立场请求,完成工作档
//                List<AgvWrkMast> agvWrkMastList = new ArrayList<>();
//                agvWrkMastList.add(agvWrkMast);
//                try {
//                    int code = agvWrkMastService.containerMoveOut(agvWrkMastList);
//                    if(code == 0){
//                        //将工作党状态改为货架离场
//                        agvWrkMast.setWrkSts(206L);
//                        agvWrkMastService.updateById(agvWrkMast);
//                    }
//                } catch (IOException e) {
//                    log.error(e.getMessage());
//                }
            }
        }
        currentContainerMap.put(devNo,containerCode);
        return R.ok();
    }
    /*
    显示AGV输送线拣料、盘点、入库信息
     */
    @PostMapping("/info")
    @ResponseBody
    public R containerMove(@RequestBody ReplenishmentParam param){
        String devNo = param.getDevNo();
        String containerCode = currentContainerMap.get(devNo);
        AgvBasDevpDto agvBasDevpDto = new AgvBasDevpDto();
        //查找该货架的工作档
        AgvWrkMast agvWrkMast = agvWrkMastService.selectByContainerCode(containerCode);
        if(!Cools.isEmpty(agvWrkMast)){
            List<AgvWrkDetl> agvWrkDetlList = agvWrkDetlService.selectList(new EntityWrapper<AgvWrkDetl>().eq("wrk_no", agvWrkMast.getWrkNo()));
            for (AgvWrkDetl agvWrkDetl : agvWrkDetlList){
                agvWrkDetl.setVolume(agvWrkDetl.getAnfme());
                if(agvWrkMast.getIoType() == 103){
                    //寻找是否有相同物料的工作档明细,并返回数量之和
                    double anfme = getAllAnfmeInAgvWrkDetlList(agvWrkDetlList,agvWrkDetl);
                    AgvLocDetl agvLocDetl = agvLocDetlService.selectByMatnrAndBatchAndCsocodeAndisoCode(agvWrkMast.getSourceLocNo(), agvWrkDetl.getMatnr(), agvWrkDetl.getBatch(), agvWrkDetl.getThreeCode(), agvWrkDetl.getDeadTime());
                    //用于结余数量显示
                    agvWrkDetl.setVolume(agvLocDetl.getAnfme() - anfme);
                }
                if(agvWrkMast.getIoType() == 53){
                    AgvLocDetl agvLocDetl = agvLocDetlService.selectByMatnrAndBatchAndCsocodeAndisoCode(agvWrkMast.getLocNo(), agvWrkDetl.getMatnr(), agvWrkDetl.getBatch(), agvWrkDetl.getThreeCode(), agvWrkDetl.getDeadTime());
                    if(Cools.isEmpty(agvLocDetl)){
                        agvWrkDetl.setVolume(0.0);
                    }else {
                        agvWrkDetl.setVolume(agvLocDetl.getAnfme());
                    }
                }
            };
            agvBasDevpDto.setAgvWrkDetls(agvWrkDetlList);
            agvBasDevpDto.setAgvWrkMast(agvWrkMast);
        }
        //查找该货架的入库通知档
        List<AgvWaitPakin> agvWaitPakinList = agvWaitPakinService.selectList(new EntityWrapper<AgvWaitPakin>().eq("supp_code", containerCode));
        if(!Cools.isEmpty(agvWaitPakinList)){
            agvBasDevpDto.setAgvWaitPakins(agvWaitPakinList);
        }
        System.out.println("currentContainerMap: " + currentContainerMap);
        System.out.println("agvBasDevpDto: " + agvBasDevpDto);
        return R.ok(agvBasDevpDto);
    }
    private double getAllAnfmeInAgvWrkDetlList(List<AgvWrkDetl> agvWrkDetlList, AgvWrkDetl wd0) {
        double allAnfme = 0;
        for (AgvWrkDetl wd1 : agvWrkDetlList){
            if(Cools.eq(wd0.getMatnr(),wd1.getMatnr())
                    && Cools.eq(wd0.getBatch(),wd1.getBatch())
                    && Cools.eq(wd0.getThreeCode(),wd1.getThreeCode())
                    && Cools.eq(wd0.getDeadTime(),wd1.getDeadTime())){
                allAnfme += wd1.getAnfme();
            }
        }
        return allAnfme;
    }
}