| | |
| | | package com.zy.common.service; |
| | | |
| | | import com.alibaba.fastjson.JSON; |
| | | import com.baomidou.mybatisplus.mapper.EntityWrapper; |
| | | import com.baomidou.mybatisplus.mapper.Wrapper; |
| | | import com.core.common.Arith; |
| | | import com.core.common.Cools; |
| | | import com.core.exception.CoolException; |
| | | import com.zy.asrs.entity.*; |
| | | import com.zy.asrs.service.*; |
| | | import com.zy.asrs.utils.Utils; |
| | | import com.zy.asrs.utils.VersionUtils; |
| | | import com.zy.common.model.LocTypeDto; |
| | | import com.zy.common.model.Shelves; |
| | | import com.zy.common.model.StartupDto; |
| | | import com.zy.common.properties.SlaveProperties; |
| | | import lombok.extern.slf4j.Slf4j; |
| | | import org.springframework.beans.factory.annotation.Autowired; |
| | | import org.springframework.stereotype.Service; |
| | | import org.springframework.transaction.annotation.Transactional; |
| | |
| | | * 货架核心功能 |
| | | * Created by vincent on 2020/6/11 |
| | | */ |
| | | @Slf4j |
| | | @Service |
| | | public class CommonService { |
| | | |
| | |
| | | |
| | | /** |
| | | * 生成工作号 |
| | | * @param wrkMk 0:入库 1 - 3000 ; 1:拣料/并板/盘点 3001 - 6000 ; 2: 出库 6001 -9000 ; 3:其他 9001 -9999 |
| | | * @param wrkMk |
| | | * @return workNo(工作号) |
| | | */ |
| | | public int getWorkNo(Integer wrkMk) { |
| | |
| | | * @param whsType 类型 1:双深式货架 |
| | | * @param staDescId 路径工作类型 |
| | | * @param sourceStaNo 源站 |
| | | * @param matNos 物料号集合 |
| | | |
| | | * @return locNo 检索到的库位号 |
| | | */ |
| | | @Transactional |
| | | public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, List<String> matNos, LocTypeDto locTypeDto) { |
| | | StartupDto startupDto = new StartupDto(); |
| | | // 生成工作号 |
| | | int workNo = getWorkNo(0); |
| | | |
| | | switch (sourceStaNo) { |
| | | case 202: |
| | | whsType = 2; |
| | | break; |
| | | case 205: |
| | | whsType = 1; |
| | | break; |
| | | case 126: |
| | | whsType = 3; |
| | | break; |
| | | default: |
| | | throw new CoolException("库位排号分配错误, 源站号:" + sourceStaNo); |
| | | } |
| | | startupDto.setWorkNo(workNo); |
| | | RowLastno rowLastno = rowLastnoService.selectById(whsType); |
| | | if (Cools.isEmpty(rowLastno)) { |
| | | throw new CoolException("数据异常,请联系管理员"); |
| | | } |
| | | |
| | | // ===============>>>> 开始执行 |
| | | int curRow = rowLastno.getCurrentRow(); |
| | | int sRow = rowLastno.getsRow(); |
| | | int eRow = rowLastno.geteRow(); |
| | | int crn_qty = rowLastno.getCrnQty(); |
| | | int rowCount = eRow - sRow + 1; |
| | | // 目标堆垛机号 |
| | | int crnNo = 0; |
| | | public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, Integer moveCrnNo, LocTypeDto locTypeDto, int times) { |
| | | // 目标库位 |
| | | LocMast locMast = null; |
| | | |
| | | // 靠近摆放规则 --- 同天同规格物料 |
| | | if (!Cools.isEmpty(matNos)) { |
| | | List<String> locNos = locDetlService.getSameDetlToday(matNos.get(0)); |
| | | for (String locNo : locNos) { |
| | | if (Utils.isShallowLoc(slaveProperties, locNo)) { |
| | | continue; |
| | | // 靠近摆放规则 --- 空托 |
| | | locMast = getLocNoStep4(staDescId, locTypeDto, sourceStaNo); |
| | | if (locMast != null) { |
| | | //找到库位,返回dto |
| | | return getLocNoStep6(staDescId, sourceStaNo, locMast);//返回dto |
| | | } |
| | | |
| | | //库位规则 |
| | | // locMast = getLocNoStepRule(matnr, locTypeDto); |
| | | // if (locMast != null) { |
| | | // //找到库位,返回dto |
| | | // return getLocNoStep6(staDescId, sourceStaNo, locMast);//返回dto |
| | | // } |
| | | |
| | | // 靠近摆放规则 --- 相同订单号, 同天同规格物料 |
| | | locMast = getLocNoStep3(staDescId, matnr, batch, grade, locTypeDto,sourceStaNo); |
| | | if (locMast != null) { |
| | | //找到库位,返回dto |
| | | return getLocNoStep6(staDescId, sourceStaNo, locMast);//返回dto |
| | | } |
| | | |
| | | //搜索整个空库位组 |
| | | locMast = getLocNoStepSingle(locTypeDto,sourceStaNo); |
| | | if (locMast != null) { |
| | | //找到库位,返回dto |
| | | return getLocNoStep6(staDescId, sourceStaNo, locMast);//返回dto |
| | | } |
| | | |
| | | //找不到库位,抛出异常 |
| | | throw new CoolException("没有空库位"); |
| | | |
| | | } |
| | | |
| | | // 搜索单品(整个库位组) |
| | | private LocMast getLocNoStepSingle(LocTypeDto locTypeDto,Integer sourceStaNo) { |
| | | LocMast locMast = null; |
| | | |
| | | StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>().eq("type_no", 1).eq("stn_no", sourceStaNo)); |
| | | //单品 |
| | | List<LocMast> locMasts = locMastService.selectAreaEmpty(locTypeDto.getLocType1(),staDesc.getCrnNo());//搜索货物 |
| | | |
| | | for (LocMast mast : locMasts) { |
| | | LocMast tmp = null; |
| | | boolean groupLoc = Utils.isShallowLoc(slaveProperties,mast.getLocNo()); |
| | | if (groupLoc) { |
| | | String shallowLoc = Utils.getDeepLoc(slaveProperties, mast.getLocNo()); |
| | | LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>() |
| | | .eq("loc_no", shallowLoc)); |
| | | if (!Cools.isEmpty(locMast2)) { |
| | | if (locMast2.getLocSts().equals("F") || locMast2.getLocSts().equals("D")){ |
| | | tmp = locMast2; |
| | | } |
| | | } |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, locNo); |
| | | // 检测目标库位是否为空库位 |
| | | LocMast shallowLoc = locMastService.selectById(shallowLocNo); |
| | | if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) { |
| | | locMast = shallowLoc; |
| | | crnNo = locMast.getCrnNo(); |
| | | break; |
| | | }else { |
| | | if (!Cools.isEmpty(mast)) { |
| | | if (mast.getLocSts().equals("O")){ |
| | | tmp = mast; |
| | | } |
| | | } |
| | | } |
| | | //预留空库位 |
| | | if (tmp != null && locMastService.checkEmptyCount(mast, 10)) { |
| | | locMast = tmp; |
| | | break; |
| | | } |
| | | } |
| | | |
| | | // 靠近摆放规则 --- 空托 |
| | | if (staDescId == 10) { |
| | | List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "D")); |
| | | if (locMasts.size() > 0) { |
| | | for (LocMast loc : locMasts) { |
| | | if (Utils.isShallowLoc(slaveProperties, loc.getLocNo())) { |
| | | return locMast; |
| | | } |
| | | // 靠近摆放规则 --- 相同订单号, 同天同规格物料 |
| | | private LocMast getLocNoStep3(Integer staDescId, String matnr, String batch, String grade, LocTypeDto locTypeDto,Integer sourceStaNo) { |
| | | LocMast locMast = null; |
| | | StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>().eq("type_no", 1).eq("stn_no", sourceStaNo)); |
| | | if (staDescId == 1) { |
| | | //先判断工作档,查找主档IOType=1, wrkSts < 10的工作明细,料号相同的明细库位 |
| | | List<WrkMast> wrkMasts = wrkMastService.selectSameMatnrs(matnr, batch, grade); |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | LocMast locMast0 = locMastService.findNearloc(wrkMast.getLocNo()); |
| | | if (null != locMast0) { |
| | | if (!staDesc.getCrnNo().equals(locMast0.getCrnNo())){ |
| | | continue; |
| | | } |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, loc.getLocNo()); |
| | | // 检测目标库位是否为空库位 |
| | | LocMast shallowLoc = locMastService.selectById(shallowLocNo); |
| | | if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) { |
| | | locMast = shallowLoc; |
| | | crnNo = locMast.getCrnNo(); |
| | | break; |
| | | // 浅库位符合尺寸检测 |
| | | if (VersionUtils.checkLocType(locMast0, locTypeDto)) { |
| | | locMast = locMast0; |
| | | } |
| | | } |
| | | } |
| | | if (Cools.isEmpty(locMast)) { |
| | | //再判断库存明细档,料号相同的明细库位 |
| | | List<String> locNos = locDetlService.getSameDetl(matnr, batch, grade); |
| | | for (String locNo : locNos) { |
| | | LocMast locMast0 = locMastService.findNearloc(locNo); |
| | | if (null != locMast0) { |
| | | if (!staDesc.getCrnNo().equals(locMast0.getCrnNo())){ |
| | | continue; |
| | | } |
| | | // 浅库位符合尺寸检测 |
| | | if (VersionUtils.checkLocType(locMast0, locTypeDto)) { |
| | | locMast = locMast0; |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | // 如果没有相近物料,则按规则轮询货架 |
| | | if (null == locMast) { |
| | | // 1-4排 |
| | | if (whsType == 1) { |
| | | // 获取目标站所在货架排号 |
| | | Shelves shelves = new Shelves(rowCount, crn_qty); |
| | | curRow = shelves.start(curRow); |
| | | if (curRow < 0) { |
| | | throw new CoolException("检索库位失败,请联系管理员"); |
| | | } |
| | | for (List<Integer> node : shelves.nodes){ |
| | | if (node.contains(curRow)) { |
| | | crnNo = shelves.nodes.indexOf(node) + 1; |
| | | break; |
| | | } |
| | | } |
| | | // 5-8排 |
| | | } else if (whsType == 2) { |
| | | // 获取目标站所在货架排号 |
| | | Shelves shelves = new Shelves(rowCount, crn_qty); |
| | | curRow = shelves.start(curRow - 4); |
| | | if (curRow < 0) { |
| | | throw new CoolException("检索库位失败,请联系管理员"); |
| | | } |
| | | for (List<Integer> node : shelves.nodes){ |
| | | if (node.contains(curRow)) { |
| | | crnNo = shelves.nodes.indexOf(node) + 1; |
| | | break; |
| | | } |
| | | } |
| | | // 偏移量补偿 |
| | | curRow = curRow + 4; |
| | | crnNo = crnNo + 1; |
| | | // 126空板入 1-8排 |
| | | } else { |
| | | // 获取目标站所在货架排号 |
| | | Shelves shelves = new Shelves(rowCount, crn_qty); |
| | | curRow = shelves.start(curRow); |
| | | if (curRow < 0) { |
| | | throw new CoolException("检索库位失败,请联系管理员"); |
| | | } |
| | | for (List<Integer> node : shelves.nodes){ |
| | | if (node.contains(curRow)) { |
| | | crnNo = shelves.nodes.indexOf(node) + 1; |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | return locMast; |
| | | } |
| | | |
| | | basCrnpService.checkSiteStatus(crnNo); |
| | | |
| | | //返回dto |
| | | private StartupDto getLocNoStep6(Integer staDescId, Integer sourceStaNo, LocMast locMast) { |
| | | StartupDto startupDto = new StartupDto(); |
| | | // 获取目标站 |
| | | Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>() |
| | | .eq("type_no", staDescId) |
| | | .eq("stn_no", sourceStaNo) |
| | | .eq("crn_no", crnNo); |
| | | .eq("crn_no",locMast.getCrnNo()); |
| | | StaDesc staDesc = staDescService.selectOne(wrapper); |
| | | if (Cools.isEmpty(staDesc)) { |
| | | log.error("入库路径不存在, staDescId={}, sourceStaNo={}", staDescId, sourceStaNo); |
| | | throw new CoolException("入库路径不存在"); |
| | | } |
| | | |
| | | // 检测目标站 |
| | | BasDevp staNo = basDevpService.selectById(staDesc.getCrnStn()); |
| | | int inQty = staNo.getInQty()==null?0:staNo.getInQty(); |
| | | if (staNo.getAutoing().equals("Y") && inQty<2) { |
| | | // 查找库位 |
| | | if (locMast == null) { |
| | | if (Utils.isShallowLoc(slaveProperties, curRow)) { |
| | | Integer deepRow = Utils.getDeepRow(slaveProperties, curRow); |
| | | locMast = locMastService.queryFreeLocMast(deepRow, locTypeDto.getLocType1()); |
| | | } |
| | | if (Cools.isEmpty(locMast)) { |
| | | locMast = locMastService.queryFreeLocMast(curRow, locTypeDto.getLocType1()); |
| | | } |
| | | } |
| | | if (Cools.isEmpty(locMast)) { |
| | | // 轻货物找轻库位为空时,可以去找重库位仓 |
| | | if (locTypeDto.getLocType1() == 1) { |
| | | locTypeDto.setLocType1((short) 2); |
| | | return getLocNo(null, staDescId, sourceStaNo, matNos, locTypeDto); |
| | | } |
| | | throw new CoolException("没有空库位"); |
| | | } |
| | | String locNo = locMast.getLocNo(); |
| | | |
| | | // 更新库位排号 |
| | | rowLastno.setCurrentRow(curRow); |
| | | rowLastnoService.updateById(rowLastno); |
| | | |
| | | // 返回dto |
| | | startupDto.setCrnNo(crnNo); |
| | | startupDto.setSourceStaNo(sourceStaNo); |
| | | startupDto.setStaNo(staNo.getDevNo()); |
| | | startupDto.setLocNo(locNo); |
| | | } else { |
| | | throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用"); |
| | | if (!staNo.getAutoing().equals("Y")) { |
| | | throw new CoolException("目标站" + staDesc.getCrnStn() + "不可用"); |
| | | } |
| | | |
| | | // 生成工作号 |
| | | int workNo = getWorkNo(0); |
| | | // 返回dto |
| | | startupDto.setWorkNo(workNo); |
| | | startupDto.setSourceStaNo(sourceStaNo); |
| | | startupDto.setStaNo(staNo.getDevNo()); |
| | | startupDto.setLocNo(locMast.getLocNo()); |
| | | startupDto.setCrnNo(locMast.getCrnNo()); |
| | | return startupDto; |
| | | } |
| | | |
| | | // 靠近摆放规则 --- 空托 |
| | | private LocMast getLocNoStep4(Integer staDescId, LocTypeDto locTypeDto, Integer sourceStaNo) { |
| | | LocMast locMast = null; |
| | | // 靠近摆放规则 --- 空托 |
| | | if (staDescId == 10) { |
| | | // 获取目标站 |
| | | Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>() |
| | | .eq("type_no", staDescId) |
| | | .eq("stn_no", sourceStaNo); |
| | | StaDesc staDesc = staDescService.selectOne(wrapper); |
| | | if (staDesc == null) { |
| | | throw new CoolException("入库路径不存在"); |
| | | } |
| | | |
| | | List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>() |
| | | .eq("loc_sts", "O") |
| | | .eq("crn_no", staDesc.getCrnNo()) |
| | | .eq("loc_type1",locTypeDto.getLocType1()) |
| | | .orderBy("lev1,bay1,row1")); |
| | | if (!locMasts.isEmpty()) { |
| | | for (LocMast loc : locMasts) { |
| | | LocMast locMast0 = locMastService.findNearloc(loc.getLocNo()); |
| | | // 浅库位符合尺寸检测 |
| | | if (VersionUtils.checkLocType(locMast0, locTypeDto)) { |
| | | locMast = locMast0; |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | |
| | | if (locMast == null) { |
| | | throw new CoolException("缺少空库位"); |
| | | } |
| | | } |
| | | return locMast; |
| | | } |
| | | |
| | | |
| | |
| | | } |
| | | } |
| | | |
| | | } |
| | | /** |
| | | * 根据入库站获取库位排号分配 |
| | | */ |
| | | private Integer getWhsType(Integer sourceStaNo, int times) { |
| | | if (times >= 16) { |
| | | return 4; |
| | | } |
| | | switch (sourceStaNo) { |
| | | case 173: |
| | | case 176: |
| | | case 180: |
| | | case 185: |
| | | return 1; |
| | | case 189: |
| | | case 194: |
| | | case 198: |
| | | case 202: |
| | | return 2; |
| | | case 206: |
| | | // case 211: |
| | | // case 215: |
| | | // case 219: |
| | | // case 223: |
| | | case 227: |
| | | return 3; |
| | | case 305: |
| | | case 303: |
| | | case 301: |
| | | return 4; |
| | | default: |
| | | throw new CoolException("根据入库站获取库位排号分配失败,入库站:" + sourceStaNo); |
| | | } |
| | | } |
| | | |
| | | } |