自动化立体仓库 - WMS系统
#
zjj
2024-06-08 4be69c5a68ad7ad4ddc72c8cba8503a46aa1664a
src/main/java/com/zy/common/service/CommonService.java
@@ -1,16 +1,20 @@
package com.zy.common.service;
import com.alibaba.fastjson.JSON;
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.baomidou.mybatisplus.mapper.Wrapper;
import com.core.common.Arith;
import com.core.common.Cools;
import com.core.exception.CoolException;
import com.zy.asrs.entity.*;
import com.zy.asrs.service.*;
import com.zy.asrs.utils.Utils;
import com.zy.asrs.utils.VersionUtils;
import com.zy.common.model.LocTypeDto;
import com.zy.common.model.Shelves;
import com.zy.common.model.StartupDto;
import com.zy.common.properties.SlaveProperties;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;
@@ -21,6 +25,7 @@
 * 货架核心功能
 * Created by vincent on 2020/6/11
 */
@Slf4j
@Service
public class CommonService {
@@ -45,7 +50,7 @@
    /**
     * 生成工作号
     * @param wrkMk 0:入库 1 - 3000 ; 1:拣料/并板/盘点 3001 - 6000 ; 2: 出库 6001 -9000 ; 3:其他 9001 -9999
     * @param wrkMk
     * @return workNo(工作号)
     */
    public int getWorkNo(Integer wrkMk) {
@@ -87,179 +92,191 @@
     * @param whsType 类型 1:双深式货架
     * @param staDescId 路径工作类型
     * @param sourceStaNo 源站
     * @param matNos 物料号集合
     * @return locNo 检索到的库位号
     */
    @Transactional
    public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, List<String> matNos, LocTypeDto locTypeDto) {
        StartupDto startupDto = new StartupDto();
        // 生成工作号
        int workNo = getWorkNo(0);
        switch (sourceStaNo) {
            case 202:
                whsType = 2;
                break;
            case 205:
                whsType = 1;
                break;
            case 126:
                whsType = 3;
                break;
            default:
                throw new CoolException("库位排号分配错误, 源站号:" + sourceStaNo);
        }
        startupDto.setWorkNo(workNo);
        RowLastno rowLastno = rowLastnoService.selectById(whsType);
        if (Cools.isEmpty(rowLastno)) {
            throw new CoolException("数据异常,请联系管理员");
        }
        // ===============>>>> 开始执行
        int curRow = rowLastno.getCurrentRow();
        int sRow = rowLastno.getsRow();
        int eRow = rowLastno.geteRow();
        int crn_qty = rowLastno.getCrnQty();
        int rowCount = eRow - sRow + 1;
        // 目标堆垛机号
        int crnNo = 0;
    public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, Integer moveCrnNo, LocTypeDto locTypeDto, int times) {
        // 目标库位
        LocMast locMast = null;
        // 靠近摆放规则 --- 同天同规格物料
        if (!Cools.isEmpty(matNos)) {
            List<String> locNos = locDetlService.getSameDetlToday(matNos.get(0));
            for (String locNo : locNos) {
                if (Utils.isShallowLoc(slaveProperties, locNo)) {
                    continue;
        // 靠近摆放规则 --- 空托
        locMast = getLocNoStep4(staDescId, locTypeDto, sourceStaNo);
        if (locMast != null) {
            //找到库位,返回dto
            return getLocNoStep6(staDescId, sourceStaNo, locMast);//返回dto
        }
        //库位规则
//        locMast = getLocNoStepRule(matnr, locTypeDto);
//        if (locMast != null) {
//            //找到库位,返回dto
//            return getLocNoStep6(staDescId, sourceStaNo, locMast);//返回dto
//        }
        // 靠近摆放规则 --- 相同订单号, 同天同规格物料
        locMast = getLocNoStep3(staDescId, matnr, batch, grade, locTypeDto,sourceStaNo);
        if (locMast != null) {
            //找到库位,返回dto
            return getLocNoStep6(staDescId, sourceStaNo, locMast);//返回dto
        }
        //搜索整个空库位组
        locMast = getLocNoStepSingle(locTypeDto,sourceStaNo);
        if (locMast != null) {
            //找到库位,返回dto
            return getLocNoStep6(staDescId, sourceStaNo, locMast);//返回dto
        }
        //找不到库位,抛出异常
        throw new CoolException("没有空库位");
    }
    // 搜索单品(整个库位组)
    private LocMast getLocNoStepSingle(LocTypeDto locTypeDto,Integer sourceStaNo) {
        LocMast locMast = null;
        StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>().eq("type_no", 1).eq("stn_no", sourceStaNo));
        //单品
        List<LocMast> locMasts = locMastService.selectAreaEmpty(locTypeDto.getLocType1(),staDesc.getCrnNo());//搜索货物
        for (LocMast mast : locMasts) {
            LocMast tmp = null;
            boolean groupLoc = Utils.isShallowLoc(slaveProperties,mast.getLocNo());
            if (groupLoc) {
                String shallowLoc = Utils.getDeepLoc(slaveProperties, mast.getLocNo());
                LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>()
                        .eq("loc_no", shallowLoc));
                if (!Cools.isEmpty(locMast2)) {
                    if (locMast2.getLocSts().equals("F") || locMast2.getLocSts().equals("D")){
                        tmp = locMast2;
                    }
                }
                String shallowLocNo = Utils.getShallowLoc(slaveProperties, locNo);
                // 检测目标库位是否为空库位
                LocMast shallowLoc = locMastService.selectById(shallowLocNo);
                if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
                    locMast = shallowLoc;
                    crnNo = locMast.getCrnNo();
                    break;
            }else {
                if (!Cools.isEmpty(mast)) {
                    if (mast.getLocSts().equals("O")){
                        tmp = mast;
                    }
                }
            }
            //预留空库位
            if (tmp != null && locMastService.checkEmptyCount(mast, 10)) {
                locMast = tmp;
                break;
            }
        }
        // 靠近摆放规则 --- 空托
        if (staDescId == 10) {
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "D"));
            if (locMasts.size() > 0) {
                for (LocMast loc : locMasts) {
                    if (Utils.isShallowLoc(slaveProperties, loc.getLocNo())) {
        return locMast;
    }
    // 靠近摆放规则 --- 相同订单号, 同天同规格物料
    private LocMast getLocNoStep3(Integer staDescId, String matnr, String batch, String grade, LocTypeDto locTypeDto,Integer sourceStaNo) {
        LocMast locMast = null;
        StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>().eq("type_no", 1).eq("stn_no", sourceStaNo));
        if (staDescId == 1) {
            //先判断工作档,查找主档IOType=1, wrkSts < 10的工作明细,料号相同的明细库位
            List<WrkMast> wrkMasts = wrkMastService.selectSameMatnrs(matnr, batch, grade);
            for (WrkMast wrkMast : wrkMasts) {
                LocMast locMast0 = locMastService.findNearloc(wrkMast.getLocNo());
                if (null != locMast0) {
                    if (!staDesc.getCrnNo().equals(locMast0.getCrnNo())){
                        continue;
                    }
                    String shallowLocNo = Utils.getShallowLoc(slaveProperties,  loc.getLocNo());
                    // 检测目标库位是否为空库位
                    LocMast shallowLoc = locMastService.selectById(shallowLocNo);
                    if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
                        locMast = shallowLoc;
                        crnNo = locMast.getCrnNo();
                        break;
                    // 浅库位符合尺寸检测
                    if (VersionUtils.checkLocType(locMast0, locTypeDto)) {
                        locMast = locMast0;
                    }
                }
            }
            if (Cools.isEmpty(locMast)) {
                //再判断库存明细档,料号相同的明细库位
                List<String> locNos = locDetlService.getSameDetl(matnr, batch, grade);
                for (String locNo : locNos) {
                    LocMast locMast0 = locMastService.findNearloc(locNo);
                    if (null != locMast0) {
                        if (!staDesc.getCrnNo().equals(locMast0.getCrnNo())){
                            continue;
                        }
                        // 浅库位符合尺寸检测
                        if (VersionUtils.checkLocType(locMast0, locTypeDto)) {
                            locMast = locMast0;
                            break;
                        }
                    }
                }
            }
        }
        // 如果没有相近物料,则按规则轮询货架
        if (null == locMast) {
            // 1-4排
            if (whsType == 1) {
                // 获取目标站所在货架排号
                Shelves shelves = new Shelves(rowCount, crn_qty);
                curRow = shelves.start(curRow);
                if (curRow < 0) {
                    throw new CoolException("检索库位失败,请联系管理员");
                }
                for (List<Integer> node : shelves.nodes){
                    if (node.contains(curRow)) {
                        crnNo = shelves.nodes.indexOf(node) + 1;
                        break;
                    }
                }
                // 5-8排
            } else if (whsType == 2) {
                // 获取目标站所在货架排号
                Shelves shelves = new Shelves(rowCount, crn_qty);
                curRow = shelves.start(curRow - 4);
                if (curRow < 0) {
                    throw new CoolException("检索库位失败,请联系管理员");
                }
                for (List<Integer> node : shelves.nodes){
                    if (node.contains(curRow)) {
                        crnNo = shelves.nodes.indexOf(node) + 1;
                        break;
                    }
                }
                // 偏移量补偿
                curRow = curRow + 4;
                crnNo = crnNo + 1;
                // 126空板入 1-8排
            } else {
                // 获取目标站所在货架排号
                Shelves shelves = new Shelves(rowCount, crn_qty);
                curRow = shelves.start(curRow);
                if (curRow < 0) {
                    throw new CoolException("检索库位失败,请联系管理员");
                }
                for (List<Integer> node : shelves.nodes){
                    if (node.contains(curRow)) {
                        crnNo = shelves.nodes.indexOf(node) + 1;
                        break;
                    }
                }
            }
        }
        return locMast;
    }
        basCrnpService.checkSiteStatus(crnNo);
    //返回dto
    private StartupDto getLocNoStep6(Integer staDescId, Integer sourceStaNo, LocMast locMast) {
        StartupDto startupDto = new StartupDto();
        // 获取目标站
        Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
                .eq("type_no", staDescId)
                .eq("stn_no", sourceStaNo)
                .eq("crn_no", crnNo);
                .eq("crn_no",locMast.getCrnNo());
        StaDesc staDesc = staDescService.selectOne(wrapper);
        if (Cools.isEmpty(staDesc)) {
            log.error("入库路径不存在, staDescId={}, sourceStaNo={}", staDescId, sourceStaNo);
            throw new CoolException("入库路径不存在");
        }
        // 检测目标站
        BasDevp staNo = basDevpService.selectById(staDesc.getCrnStn());
        int inQty = staNo.getInQty()==null?0:staNo.getInQty();
        if (staNo.getAutoing().equals("Y") && inQty<2) {
            // 查找库位
            if (locMast == null) {
                if (Utils.isShallowLoc(slaveProperties, curRow)) {
                    Integer deepRow = Utils.getDeepRow(slaveProperties, curRow);
                    locMast = locMastService.queryFreeLocMast(deepRow, locTypeDto.getLocType1());
                }
                if (Cools.isEmpty(locMast)) {
                    locMast = locMastService.queryFreeLocMast(curRow, locTypeDto.getLocType1());
                }
            }
            if (Cools.isEmpty(locMast)) {
                // 轻货物找轻库位为空时,可以去找重库位仓
                if (locTypeDto.getLocType1() == 1) {
                    locTypeDto.setLocType1((short) 2);
                    return getLocNo(null, staDescId, sourceStaNo, matNos, locTypeDto);
                }
                throw new CoolException("没有空库位");
            }
            String locNo = locMast.getLocNo();
            // 更新库位排号
            rowLastno.setCurrentRow(curRow);
            rowLastnoService.updateById(rowLastno);
            // 返回dto
            startupDto.setCrnNo(crnNo);
            startupDto.setSourceStaNo(sourceStaNo);
            startupDto.setStaNo(staNo.getDevNo());
            startupDto.setLocNo(locNo);
        } else {
            throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
        if (!staNo.getAutoing().equals("Y")) {
            throw new CoolException("目标站" + staDesc.getCrnStn() + "不可用");
        }
        // 生成工作号
        int workNo = getWorkNo(0);
        // 返回dto
        startupDto.setWorkNo(workNo);
        startupDto.setSourceStaNo(sourceStaNo);
        startupDto.setStaNo(staNo.getDevNo());
        startupDto.setLocNo(locMast.getLocNo());
        startupDto.setCrnNo(locMast.getCrnNo());
        return startupDto;
    }
    // 靠近摆放规则 --- 空托
    private LocMast getLocNoStep4(Integer staDescId, LocTypeDto locTypeDto, Integer sourceStaNo) {
        LocMast locMast = null;
        // 靠近摆放规则 --- 空托
        if (staDescId == 10) {
            // 获取目标站
            Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
                    .eq("type_no", staDescId)
                    .eq("stn_no", sourceStaNo);
            StaDesc staDesc = staDescService.selectOne(wrapper);
            if (staDesc == null) {
                throw new CoolException("入库路径不存在");
            }
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                    .eq("loc_sts", "O")
                    .eq("crn_no", staDesc.getCrnNo())
                    .eq("loc_type1",locTypeDto.getLocType1())
                    .orderBy("lev1,bay1,row1"));
            if (!locMasts.isEmpty()) {
                for (LocMast loc : locMasts) {
                    LocMast locMast0 = locMastService.findNearloc(loc.getLocNo());
                    // 浅库位符合尺寸检测
                    if (VersionUtils.checkLocType(locMast0, locTypeDto)) {
                        locMast = locMast0;
                        break;
                    }
                }
            }
            if (locMast == null) {
                throw new CoolException("缺少空库位");
            }
        }
        return locMast;
    }
@@ -277,4 +294,38 @@
        }
    }
}
    /**
     * 根据入库站获取库位排号分配
     */
    private Integer getWhsType(Integer sourceStaNo, int times) {
        if (times >= 16) {
            return 4;
        }
        switch (sourceStaNo) {
            case 173:
            case 176:
            case 180:
            case 185:
                return 1;
            case 189:
            case 194:
            case 198:
            case 202:
                return 2;
            case 206:
//            case 211:
//            case 215:
//            case 219:
//            case 223:
            case 227:
                return 3;
            case 305:
            case 303:
            case 301:
                return 4;
            default:
                throw new CoolException("根据入库站获取库位排号分配失败,入库站:" + sourceStaNo);
        }
    }
}