#

Administrator

13 小时以前 458923f646c708059fe5691e33d6ae327e911401

 src/main/java/com/zy/asrs/service/impl/OpenServiceImpl.java

@@ -2,6 +2,8 @@

import com.alibaba.fastjson.JSON;
import com.alibaba.fastjson.JSONObject;
import com.zy.api.controller.params.StopOutTaskParams;
import com.zy.api.service.WcsApiService;
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.core.common.*;
import com.core.exception.CoolException;
@@ -19,11 +21,12 @@
import com.zy.common.constant.ArmConstant;
import com.zy.common.model.DetlDto;
import com.zy.common.model.LocDetlDto;
import com.zy.common.model.LocDto;
import com.zy.common.model.TaskDto;
import com.zy.common.model.enums.WorkNoType;
import com.zy.common.service.CommonService;
import com.zy.common.utils.HttpHandler;
import com.zy.common.utils.NodeUtils;
import com.zy.erp.kingdee.utils.PostMesDataUtils;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.beans.factory.annotation.Value;
@@ -32,6 +35,7 @@

import javax.rmi.CORBA.Util;
import java.util.*;
import java.util.stream.Collectors;

/**
 * Created by vincent on 2022/4/9
@@ -88,6 +92,12 @@
    private WaitPakinService waitPakinService;
    @Autowired
    private WrkMastService wrkMastService;
    @Autowired
    private WcsApiService wcsApiService;
    @Autowired
    private WorkService workService;
    @Autowired
    private BasCrnpService basCrnpService;

    @Override
    @Transactional
@@ -359,6 +369,231 @@
                throw new CoolException("生成单据明细失败，请联系管理员");
            }
        }
    }

    @Override
    @Transactional
    public R pakoutOrderPause(OpenOrderPakoutPauseParam param) {
        if (param == null || Cools.isEmpty(param.getOrderId())) {
            throw new CoolException("orderNo is empty");
        }
        Order order = orderService.selectByNo(param.getOrderId());
        if (order == null) {
            order = OrderInAndOutUtil.selectByNo(Boolean.FALSE, param.getOrderId());
        }
        if (order == null) {
            throw new CoolException("order not found: " + param.getOrderId());
        }

        List<WrkMast> activeTasks = findActiveOutboundTasks(param.getOrderId());
        if (activeTasks.isEmpty()) {
            return R.ok("no active out tasks");
        }

        Date now = new Date();
        int pausedCount = 0;
        List<WrkMast> issuedTasks = new ArrayList<>();
        for (WrkMast wrkMast : activeTasks) {
            if (wrkMast == null || "Y".equalsIgnoreCase(wrkMast.getPauseMk())) {
                continue;
            }
            wrkMast.setPauseMk("Y");
            wrkMast.setUpdMk(needNotifyWcsStop(wrkMast) ? "WCS_STOP_REQUESTED" : "WMS_PAUSED");
            wrkMast.setManuType("ERP_PAUSE");
            wrkMast.setModiTime(now);
            wrkMast.setModiUser(9527L);
            if (!wrkMastService.updateById(wrkMast)) {
                throw new CoolException("pause out task failed: " + wrkMast.getWrkNo());
            }
            pausedCount++;
            if (needNotifyWcsStop(wrkMast)) {
                issuedTasks.add(wrkMast);
            }
        }

        if (pausedCount == 0) {
            return R.ok("tasks already paused");
        }

        if (!issuedTasks.isEmpty()) {
            wcsApiService.pauseOutTasks(buildStopOutTaskParams(param, issuedTasks));
        }

        Map<String, Object> result = new HashMap<>();
        result.put("orderNo", param.getOrderId());
        result.put("pausedCount", pausedCount);
        result.put("wcsStopCount", issuedTasks.size());
        return R.ok("pause out success").add(result);
    }

    @Override
    @Transactional
    public R pakoutOrderExecute(OpenOrderPakoutExecuteParam param) {
        if (param == null || Cools.isEmpty(param.getOrderId())) {
            throw new CoolException("orderId is empty");
        }
        if (param.getExecute() == null) {
            throw new CoolException("execute is empty");
        }
        if (Objects.equals(param.getExecute(), 1)) {
            return createPakoutTasks(param.getOrderId());
        }
        if (Objects.equals(param.getExecute(), 2)) {
            OpenOrderPakoutPauseParam pauseParam = new OpenOrderPakoutPauseParam();
//            pauseParam.getOrderId(param.getOrderId());
//            pauseParam.setReason("OPEN_API_PAUSE");
            return pakoutOrderPause(pauseParam);
        }
        throw new CoolException("execute only supports 1 or 2");
    }

    private List<WrkMast> findActiveOutboundTasks(String orderNo) {
        List<WrkDetl> wrkDetls = wrkDetlService.selectList(new EntityWrapper<WrkDetl>().eq("order_no", orderNo));
        if (wrkDetls == null || wrkDetls.isEmpty()) {
            return Collections.emptyList();
        }
        Set<Integer> wrkNos = wrkDetls.stream()
                .map(WrkDetl::getWrkNo)
                .filter(Objects::nonNull)
                .collect(Collectors.toCollection(LinkedHashSet::new));
        if (wrkNos.isEmpty()) {
            return Collections.emptyList();
        }
        List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>()
                .in("wrk_no", wrkNos)
                .in("io_type", Arrays.asList(101, 103, 107, 108, 110))
                .lt("wrk_sts", 14L));
        if (wrkMasts == null || wrkMasts.isEmpty()) {
            return Collections.emptyList();
        }
        wrkMasts.sort(Comparator.comparing(WrkMast::getWrkNo));
        return wrkMasts;
    }

    private R createPakoutTasks(String orderNo) {
        Order order = orderService.selectByNo(orderNo);
        if (order == null) {
            throw new CoolException("order not found: " + orderNo);
        }
        if (order.getSettle() != 1L && order.getSettle() != 2L) {
            throw new CoolException("该订单已处理");
        }

        List<OrderDetl> orderDetls = orderDetlService.selectByOrderId(order.getId());
        if (Cools.isEmpty(orderDetls)) {
            throw new CoolException("订单明细为空");
        }

        Set<String> exist = new HashSet<>();
        List<LocDto> locDtos = new ArrayList<>();
        List<String> lackDetails = new ArrayList<>();
        for (OrderDetl orderDetl : orderDetls) {
            double issued = Optional.ofNullable(orderDetl.getAnfme()).orElse(0.0D) - Optional.ofNullable(orderDetl.getWorkQty()).orElse(0.0D);
            if (issued <= 0.0D) {
                continue;
            }
            List<LocDetl> locDetls = locDetlService.queryStockAll(null, exist,
                    orderDetl.getMatnr(), orderDetl.getBatch(), orderDetl.getBrand(),
                    orderDetl.getStandby1(), orderDetl.getStandby2(), orderDetl.getStandby3(),
                    orderDetl.getBoxType1(), orderDetl.getBoxType2());
            for (LocDetl locDetl : locDetls) {
                if (issued <= 0.0D) {
                    break;
                }
                LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no", locDetl.getLocNo()));
                if (locMast == null) {
                    continue;
                }
                BasCrnp basCrnp = basCrnpService.selectOne(new EntityWrapper<BasCrnp>().eq("crn_no", locMast.getCrnNo()));
                if (basCrnp == null || !"Y".equalsIgnoreCase(basCrnp.getOutEnable())) {
                    continue;
                }

                double allocateQty = issued >= locDetl.getAnfme() ? locDetl.getAnfme() : issued;
                LocDto locDto = new LocDto(locDetl.getLocNo(), locDetl.getMatnr(), locDetl.getMaktx(), locDetl.getBatch(), orderDetl.getOrderNo(), allocateQty);
                locDto.setFrozen(locDetl.getFrozen());
                locDto.setFrozenLoc(locMast.getFrozen());
                locDto.setBrand(orderDetl.getBrand());
                locDto.setStandby1(orderDetl.getStandby1());
                locDto.setStandby2(orderDetl.getStandby2());
                locDto.setStandby3(orderDetl.getStandby3());
                locDto.setBoxType1(orderDetl.getBoxType1());
                locDto.setBoxType2(orderDetl.getBoxType2());
                locDto.setBoxType3(orderDetl.getBoxType3());
                locDto.setStaNos(staDescService.queryOutStaNosByLocNo(locDetl.getLocNo(), allocateQty >= locDetl.getAnfme() ? 101 : 103));
                if (Cools.isEmpty(locDto.getStaNos())) {
                    continue;
                }
                locDtos.add(locDto);
                exist.add(locDetl.getLocNo());
                issued -= allocateQty;
            }
            if (issued > 0.0D) {
                lackDetails.add(buildLackDetail(orderDetl, issued));
            }
        }

        List<LocDto> availableLocDtos = new ArrayList<>();
        for (LocDto locDto : locDtos) {
            if (locDto.getFrozen() != 1 && locDto.getFrozenLoc() != 1) {
                availableLocDtos.add(locDto);
            }
        }
        if (Cools.isEmpty(availableLocDtos)) {
            throw new CoolException(Cools.isEmpty(lackDetails) ? "未生成任何出库任务" : "库存不足");
        }

        List<TaskDto> taskDtos = new ArrayList<>();
        for (LocDto locDto : availableLocDtos) {
            TaskDto taskDto = new TaskDto(locDto.getLocNo(), locDto.getStaNo(), locDto);
            if (TaskDto.has(taskDtos, taskDto)) {
                TaskDto dto = TaskDto.find(taskDtos, taskDto);
                if (dto != null) {
                    dto.getLocDtos().addAll(taskDto.getLocDtos());
                }
            } else {
                taskDtos.add(taskDto);
            }
        }
        for (TaskDto taskDto : taskDtos) {
            BasDevp staNo = basDevpService.checkSiteStatus(taskDto.getStaNo());
            workService.stockOut(staNo, taskDto, 9527L);
        }

        Map<String, Object> result = new LinkedHashMap<>();
        result.put("orderId", orderNo);
        result.put("createdTaskCount", taskDtos.size());
        result.put("allocatedDetailCount", availableLocDtos.size());
        result.put("lackDetailCount", lackDetails.size());
        result.put("lackDetails", lackDetails);
        return R.ok("execute out success").add(result);
    }

    private String buildLackDetail(OrderDetl orderDetl, double lackQty) {
        return orderDetl.getMatnr() + "|batch=" + (orderDetl.getBatch() == null ? "" : orderDetl.getBatch()) + "|lack=" + lackQty;
    }

    private boolean needNotifyWcsStop(WrkMast wrkMast) {
        return wrkMast != null
                && wrkMast.getWrkSts() != null
                && wrkMast.getWrkSts() >= 12L
                && wrkMast.getWrkSts() < 14L;
    }

    private StopOutTaskParams buildStopOutTaskParams(OpenOrderPakoutPauseParam param, List<WrkMast> wrkMasts) {
        StopOutTaskParams stopParams = new StopOutTaskParams();
        stopParams.setOrderNo(param.getOrderId());
        stopParams.setReason(param.getReason());
        for (WrkMast wrkMast : wrkMasts) {
            StopOutTaskParams.TaskItem item = new StopOutTaskParams.TaskItem();
            item.setTaskNo(String.valueOf(wrkMast.getWrkNo()));
            if (wrkMast.getStaNo() != null) {
                item.setStaNo(String.valueOf(wrkMast.getStaNo()));
            }
            item.setLocNo(wrkMast.getSourceLocNo());
            stopParams.getTasks().add(item);
        }
        return stopParams;
    }

    @Override
@@ -838,95 +1073,6 @@

    @Override
    @Transactional
    public boolean TaskArmWorkOrderSign(OrderArmEndParam param) {
        BasArmMastSign basArmMastSignNew = basArmMastSignService.selectOne(
                new EntityWrapper<BasArmMastSign>()
                        .eq("order_no", param.getOrderNo())
                        .eq("create_time", param.getBindingTags())
                        .eq("status", 0)
        );
        if (Cools.isEmpty(basArmMastSignNew)) {
            return false;
        }
        return true;
    }

    @Override
    @Transactional
    public boolean TaskAgvReport(TaskAgvReportParam param) {
        BasAgvMast basAgvMast = basAgvMastService.selectOne(new EntityWrapper<BasAgvMast>().eq("task_no", param.getTaskNo()));
        if (Cools.isEmpty(basAgvMast)) {
            return false;
        }
        basAgvMast.setStatus(2);
        basAgvMastService.updateById(basAgvMast);
        return true;
    }

    @Override
    @Transactional
    public boolean taskAgvCreate(TaskAgvCreateParam param) {
        // 参数检查
        if (param == null) {
            throw new CoolException("参数不能为空");
        }
        BasAgvMast basAgvMast = new BasAgvMast();

        Long ts = basAgvMast.getTimestamp();
        if (ts == null) {
            throw new CoolException("timestamp 生成失败");
        }

        String barcode = String.valueOf(ts);
        if (barcode.length() > 16) {
            barcode = barcode.substring(0, 16);
        }
        basAgvMast.setBarcode(barcode);

        String locNo = null;
        String staNo = null;
        basAgvMast.setTaskNo(commonService.getWorkNo(0));
        basAgvMast.setSourceStaNo(param.getSourceStaNo());
        basAgvMast.setStaNo(param.getStaNo());
        basAgvMast.setSourceLocNo(param.getSourceLocNo());
        basAgvMast.setLocNo(param.getLocNo());
        basAgvMast.setPriority(1L);
        basAgvMast.setStatus(0);
        basAgvMast.setAppeTime(new Date());
        basAgvMast.setModiTime(new Date());
        basAgvMast.setIoType(param.getIoType());
        basAgvMast.setFloorNo(param.getFloorNo());
        switch (basAgvMast.getIoType()) {
            // AGV库位==》输送线站点  0
            // AGV库位==》AGV库位  1
            // 输送线站点==》AGV库位  2
            // 输送线站点==》输送线站点  3
            case 0:
            case 1:
                locNo = param.getSourceLocNo();
                break;
            case 2:
            case 3:
                staNo = param.getSourceStaNo().toString();
                break;
        }
        basAgvMastService.insert(basAgvMast);

        bindCtnrAndBinParam bindParam = new bindCtnrAndBinParam();
        bindParam.setBarcode(basAgvMast.getBarcode());
        bindParam.setIndBind("1");
        bindParam.setFloorNo(basAgvMast.getFloorNo());
        bindParam.setLocNo(locNo);
        bindParam.setStaNo(staNo);
        if (bindCtnrAndBin(bindParam)) {
            return true;
        } else {
            throw new CoolException("未能绑定");
        }
    }

    @Override
    @Transactional
    public List<PickWrkDetlListParam> getPickList(PdaPickListParam param) {
        List<WrkDetl> wrkDetls = wrkDetlService.findByBarcode(param.getBarcode());
        List<PickWrkDetlListParam> result = new ArrayList<>();
@@ -1063,95 +1209,6 @@

    @Override
    @Transactional
    public boolean agvApplicationPassedTheGrating(ArmAgvGratingParam arm) {
        ReturnT<String> result = new PostMesDataUtils().postMesDataArmGrating("光栅请求下发：", ArmConstant.getArmUrl(arm.getArmNo()), ArmConstant.ARM_ADAPTOR_GRATING_AGVENTER, arm);
        if (result.getCode() == 200) {
            return true;
        }
        return false;
    }

    @Override
    @Transactional
    public boolean agvApplicationPassedTheGrating(AgvGoTheArnParam param) {
        String URL = "http://10.10.10.200:8181/rcms/services/rest/hikRpcService"; // AGV接口地址
        String AGVPath = "continueTask"; // 接口路径
        AgvGoParam agvGoParam = new AgvGoParam();
        agvGoParam.setCode("0");
        agvGoParam.setMessage("继续执行");
        agvGoParam.setReqCode(param.getReqCode());
        agvGoParam.setTaskCode(param.getTaskCode());
        ReturnT<String> result = new PostMesDataUtils().postMesDataArmGrating("光栅下发后继续任务：", URL, AGVPath, agvGoParam);
        if (result.getCode() == 200) {
            return true;
        }
        return false;
    }

    @Override
    @Transactional
    public boolean agvBindAndBin(String taskNo) {
        String URL = "http://10.10.10.200:8181"; // AGV接口地址
        String AGVPath = "rcms/services/rest/hikRpcService/bindCtnrAndBin"; // 接口路径
        BasAgvMast basAgvMast = basAgvMastService.selectOne(new EntityWrapper<BasAgvMast>().eq("task_no", taskNo));
        if (Cools.isEmpty(basAgvMast)) {
            return false;
        }
        if (basAgvMast.getFloorNo() == 1) {
            BasAgvLocNoService basAgvLocNoService = SpringUtils.getBean(BasAgvLocNoService.class);
            BasAgvLocNo basAgvLocNoEnd = basAgvLocNoService.selectOne(
                    new EntityWrapper<BasAgvLocNo>().eq("sta_no", basAgvMast.getStaNo())
            );
            BasAgvLocNo locNo = basAgvLocNoService.selectOne(
                    new EntityWrapper<BasAgvLocNo>().eq("loc_no", basAgvMast.getLocNo())
            );
            String binCode = basAgvLocNoEnd != null
                    ? basAgvLocNoEnd.getAgvLocNo()
                    : (locNo != null ? locNo.getAgvLocNo() : null);
            if (Cools.isEmpty(basAgvMast)) {
                return false;
            }
            String ctnrCode = basAgvMast.getBarcode().length() > 1 ? basAgvMast.getBarcode() : basAgvMast.getTimestamp().toString();
            AgvBindCtnrAndBinParam agvBindCtnrAndBinParam = new AgvBindCtnrAndBinParam();
            agvBindCtnrAndBinParam.setReqCode(basAgvMast.getTaskNo() + "-" + System.currentTimeMillis());
            agvBindCtnrAndBinParam.setCtnrCode(ctnrCode);
            agvBindCtnrAndBinParam.setCtnrTyp("1");
            agvBindCtnrAndBinParam.setStgBinCode(binCode);
            agvBindCtnrAndBinParam.setIndBind("0");
            ReturnT<String> resultBind = new PostMesDataUtils().postMesDataArmGrating("AGV容器解绑", URL, AGVPath, agvBindCtnrAndBinParam);
            if (resultBind.getCode() == 200) {
                basAgvMast.setStatus(4);
                basAgvMastService.updateById(basAgvMast);
                return true;
            }
            return false;
        } else {
            if (basAgvMast != null
                    && basAgvMast.getIoType() != null
                    && (basAgvMast.getIoType() == 0)
                    && (Objects.equals(basAgvMast.getSourceStaNo(), 2033) || Objects.equals(basAgvMast.getStaNo(), 2034)
                    || Objects.equals(basAgvMast.getStaNo(), 4003) || Objects.equals(basAgvMast.getSourceStaNo(), 4006))) {
                AgvBindCtnrAndBinTwoParam agvBindCtnrAndBinTwoParam = new AgvBindCtnrAndBinTwoParam();
                agvBindCtnrAndBinTwoParam.setReqCode(String.valueOf(snowflakeIdWorker.nextId()));
                agvBindCtnrAndBinTwoParam.setPodcode(basAgvMast.getBarcode());
                agvBindCtnrAndBinTwoParam.setPositionCode(basAgvMast.getStaNo().toString());
                agvBindCtnrAndBinTwoParam.setIndBind("0");
                ;
                ReturnT<String> resultBind = new PostMesDataUtils().postMesDataArmGrating("AGV容器解绑",
                        AgvConstant.AGV_URL + "/" + AgvConstant.AGV_hikRpcService, AgvConstant.getAGVADAPTOR(2), agvBindCtnrAndBinTwoParam);
                if (resultBind.getCode() != 1) {
                    basAgvMast.setStatus(4);
                    basAgvMastService.updateById(basAgvMast);
                    return true;
                }
            }
        }
        return false;

    }

    @Override
    @Transactional
    public R stationAll() {
        List<StationParam> stationParams = new ArrayList<>();
        List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<BasDevp>());
@@ -1216,19 +1273,21 @@

        Mat mat = matService.selectByMatnr(param.getMatnr());
        if (Cools.isEmpty(mat)) {
            if (param.getFull()==1){
                //满托盘
                mat = matService.selectByMatnr("1");
            }else if (param.getFull()==0){
                //空托盘
                mat = matService.selectByMatnr("0");
            }

            if (param.getFull() == 1) {
                //满托盘
                mat = matService.selectByMatnr(param.getMatnr());
            } else if (param.getFull() == 0) {
                //空托盘
                mat = matService.selectByMatnr("emptyPallet");
            }
        }

        WaitPakin waitPakin = new WaitPakin();
        waitPakin.sync(mat);
        waitPakin.setBatch(String.valueOf(param.getBatchId()));
        waitPakin.setZpallet(param.getPalletId());   // 托盘码

        waitPakin.setIoStatus("N");     // 入出状态
        waitPakin.setAnfme(param.getAnfme());  // 数量
        waitPakin.setStatus("Y");    // 状态
@@ -1240,6 +1299,7 @@
        waitPakin.setOrigin(String.valueOf(param.getStorageArea()));//建议入库区域
        waitPakin.setManu(String.valueOf(param.getLocId()));//mes具体库位编号
        waitPakin.setThreeCode(param.getBizNo());
        waitPakin.setBeBatch(param.getPackage1());//是否散货，0 非散货；1 散货；为了管控出货速率，散货可以出慢点。
        if (!waitPakinService.insert(waitPakin)) {
            throw new CoolException("保存入库通知档失败");
        }
@@ -1250,7 +1310,7 @@
    public R outOrder(OutTaskParam param) {
        LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_sts", "F").eq("barcode", param.getPalletId()));
        if (locMast == null) {
            return R.error("没有找到托盘码="+param.getPalletId()+"对应的库位");
            return R.error("没有找到托盘码=" + param.getPalletId() + "对应的库位");
        }
        Integer ioType = 101;
        // 获取路径
@@ -1283,11 +1343,11 @@
        wrkMast.setModiUser(9995L);
        wrkMast.setModiTime(now);
        if (!wrkMastService.insert(wrkMast)) {
            throw new CoolException("保存工作档失败，出库库位号："+locMast.getLocNo());
            throw new CoolException("保存工作档失败，出库库位号：" + locMast.getLocNo());
        }
        List<LocDetl> locNo = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", locMast.getLocNo()));
        if (locNo == null || locNo.size() == 0) {
            throw new CoolException("查询库存明细失败，出库库位号："+locMast.getLocNo());
            throw new CoolException("查询库存明细失败，出库库位号：" + locMast.getLocNo());
        }
        // 生成工作档明细
        for (LocDetl locDetl : locNo) {
@@ -1314,7 +1374,7 @@
            locMast.setModiUser(9995L);
            locMast.setModiTime(now);
            if (!locMastService.updateById(locMast)) {
                throw new CoolException("预约库位状态失败，库位号："+locMast.getLocNo());
                throw new CoolException("预约库位状态失败，库位号：" + locMast.getLocNo());
            }
        } else {
            log.error(locMast.getLocNo() + "库位不是在库状态");
@@ -1323,3 +1383,4 @@
        return R.ok();
    }
}