#

zwl

10 小时以前 44b6b79dd5dee0ebbd2d11b08abbc2be275bed58

 src/main/java/com/zy/api/service/impl/WcsApiServiceImpl.java

@@ -3,27 +3,33 @@
import com.alibaba.fastjson.JSON;
import com.alibaba.fastjson.JSONObject;
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.core.common.Cools;
import com.core.common.R;
import com.core.exception.CoolException;
import com.zy.api.controller.params.ReceviceTaskParams;
import com.zy.api.controller.params.WorkTaskParams;
import com.zy.api.service.WcsApiService;
import com.zy.asrs.entity.BasDevice;
import com.zy.asrs.entity.LocAroundBind;
import com.zy.asrs.service.BasDeviceService;
import com.zy.asrs.service.LocAroundBindService;
import com.zy.asrs.service.LocMastService;
import com.zy.asrs.entity.*;
import com.zy.asrs.service.*;
import com.zy.asrs.utils.Utils;
import com.zy.common.constant.MesConstant;
import com.zy.common.service.CommonService;
import com.zy.common.utils.HttpHandler;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.BeanUtils;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.beans.factory.annotation.Value;
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;

import java.io.IOException;
import java.util.Date;
import java.util.List;
import java.util.Objects;
import java.util.Set;
import java.util.stream.Collectors;

@Slf4j
@Service
public class WcsApiServiceImpl implements WcsApiService {

@@ -33,20 +39,44 @@
    private LocAroundBindService locAroundBindService;
    @Autowired
    private LocMastService locMastService;
    @Autowired
    private WrkMastService wrkMastService;
    @Autowired
    private WorkService workService;
    @Autowired
    private WrkDetlService wrkDetlService;
    @Autowired
    private MatService matService;
    @Autowired
    private LocDetlService locDetlService;
    @Value("${wcs.address.URL}")
    private String wcs_address;

    @Value("${wcs.address.createOutTask}")
    private String getWcs_address;

    @Value("${wcs.address.createInTask}")
    private String createInTask;

    @Value("${wcs.address.createLocMoveTask}")
    private String createLocMoveTask;
    @Autowired
    private CommonService commonService;

    /**
     * 通知WCS锁定库位，及禁止当前库位的一切操作
     * @author Ryan
     * @date 2026/1/10 11:18
     *
     * @param params
     * @return com.core.common.R
     * @author Ryan
     * @date 2026/1/10 11:18
     */
    @Override
    @Transactional(rollbackFor = Exception.class)
    public R lockLocs(ReceviceTaskParams params) {
        BasDevice basDevice = basDeviceService.selectOne(new EntityWrapper<BasDevice>()
                .eq("status", 1)
                .eq("dev_no", params.getDeviceNo()));
                .eq("dev_no", params.getDevNo()));
        if (Objects.isNull(basDevice)) {
            throw new CoolException("机台信息不存在或已禁用！！");
        }
@@ -54,49 +84,428 @@
        if (Objects.isNull(binds) || binds.isEmpty()) {
            throw new CoolException("机台未绑定工作站台！！");
        }
        Set<String> locs = binds.stream().map(LocAroundBind::getBLocNo).collect(Collectors.toSet());
        Set<String> locs = binds.stream().map(LocAroundBind::getBlocNo).collect(Collectors.toSet());

        reportLockLocs(locs);
        reportLockLocs(locs, "lock");

        return R.ok("上报成功！！");
    }

    /**
     * 搬运回库指令
     * @author Ryan
     * @date 2026/1/10 13:11
     * 余料回库 （搬运余料回库）
     *
     * @param params
     * @return com.core.common.R
     * @author Ryan
     * @date 2026/1/10 13:19
     */
    @Override
    public R backLocs(ReceviceTaskParams params) {
        return null;
    @Transactional(rollbackFor = Exception.class)
    public R backLocs(String params) {
//        if (Objects.isNull(params.getWrkNo())) {
//            throw new CoolException("工作号不能为空！！");
//        }
//        String wrkCode = params.getTaskNo();
//       if (wrkCode.contains("-1")) {
//           throw new CoolException("配对任务编码错误，请检查后重新上传！！");
//       }
        WrkMast mast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("barcode", params));
        if (Objects.isNull(mast)) {
            throw new CoolException("任务不存在！！");
        }
//       if (!mast.getWrkSts().equals(103L)) {
//           throw new CoolException("当前任务并非余料出库任务！！");
//       }
//       if (params.getIsSuplus() == 1) {
//           mast.setIsSuplus(1);
//       }
//
//       if (!wrkMastService.updateById(mast)) {
//           throw new CoolException("任务状态更新失败！！");
//       }
        workService.backLocOperation(mast.getWrkNo() + "", mast.getAppeUser());

        return R.ok("接收成功，执行回库中...");
    }

    /**
     * 上报锁定库位信息
     * 下发任务至WCS
     *
     * @param params
     * @return com.core.common.R
     * @author Ryan
     * @date 2026/1/10 13:58
     */
    @Override
    public R pubWrkToWcs(WorkTaskParams params) {
        if (Objects.isNull(params.getTaskNo())) {
            return R.error("任务号不能为空！！");
        }
        if (Objects.isNull(params.getBarcode())) {
            return R.error("托盘码不能为空！！");
        }
        if (Objects.isNull(params.getLocNo())) {
            return R.error("目标库位不能为空！！");
        }
        String url = createInTask;
        if (!Objects.isNull(params.getType()) && params.getType().equals("out")) {
            url = getWcs_address;
        }else if (!Objects.isNull(params.getType()) && params.getType().equals("move")) {
            url = createLocMoveTask;
        }
        String response;
        R r = R.ok();
        try {
            log.info("下发搬运任务给wcs="+JSON.toJSONString(params));
            response = new HttpHandler.Builder()
                    .setUri(wcs_address)
                    .setPath(url)
                    .setJson(JSON.toJSONString(params))
                    .build()
                    .doPost();
            JSONObject jsonObject = JSON.parseObject(response);
            log.info("下发任务给wcs的返回值="+response);
            Integer code = jsonObject.getInteger("code");

            if (code==200) {
                WrkMast wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("wrk_no", params.getTaskNo()));
                if (!Objects.isNull(wrkMast)) {
                    if (wrkMast.getIoType()==1 || wrkMast.getIoType()==10) {
                        wrkMast.setWrkSts(2L);
                        wrkMast.setModiTime(new Date());
                        wrkMastService.updateById(wrkMast);
                    }else if(wrkMast.getIoType()==2){
                        wrkMast.setWrkSts(2L);
                        wrkMast.setModiTime(new Date());
                        wrkMastService.updateById(wrkMast);
                        String s = Utils.convertLocFormat(params.getLocNo());
                        LocAroundBind bind = locAroundBindService.selectOne(new EntityWrapper<LocAroundBind>()
                                .eq("b_loc_no", s));
                        if (!Objects.isNull(bind)) {
                            bind.setFreeze(1);
                            locAroundBindService.updateById(bind);
                            //冻结相邻库位
                            Integer[] aroundIds = freezeLocAround(bind.getOrderNo());
                            if (aroundIds != null) {
                                for (Integer id : aroundIds) {
                                    if (id != null && id > 0) {
                                        LocAroundBind aroundBind = locAroundBindService.selectOne(
                                                new EntityWrapper<LocAroundBind>()
                                                        .eq("dev_id", bind.getDevId())
                                                        .eq("order_no", id));
                                        if (aroundBind != null) {
                                            aroundBind.setFreeze(1);
                                            locAroundBindService.updateById(aroundBind);
                                        }
                                    }
                                }
                            }
                        }
                    }else if (wrkMast.getIoType()==101){
                        wrkMast.setWrkSts(12L);
                        wrkMast.setModiTime(new Date());
                        wrkMastService.updateById(wrkMast);
                        //出库为机台工位时，冻结相对有的库位,及相邻库位
                        String s = Utils.convertLocFormat(params.getLocNo());
                        LocAroundBind bind = locAroundBindService.selectOne(new EntityWrapper<LocAroundBind>()
                                .eq("b_loc_no", s));
                        if (!Objects.isNull(bind)&&Cools.isEmpty(wrkMast.getStaNo())) {
                            bind.setFreeze(1);
                            locAroundBindService.updateById(bind);
                            //冻结相邻库位
                            Integer[] aroundIds = freezeLocAround(bind.getOrderNo());
                            if (aroundIds != null) {
                                for (Integer id : aroundIds) {
                                    if (id != null && id > 0) {
                                        LocAroundBind aroundBind = locAroundBindService.selectOne(
                                                new EntityWrapper<LocAroundBind>()
                                                        .eq("dev_id", bind.getDevId())
                                                        .eq("order_no", id));
                                        if (aroundBind != null) {
                                            aroundBind.setFreeze(1);
                                            locAroundBindService.updateById(aroundBind);
                                        }
                                    }
                                }
                            }
                        }
                    }
                }
                //TODO 上报是否成功
            }else {
                r =R.error();
            }
        } catch (IOException e) {
            throw new RuntimeException(e);
        }
        return r;
    }


    /**
     * 上报锁定/释放库位信息
     *
     * @param locs
     * @author Ryan
     * @date 2026/1/10 12:50
     * @param locs
     */
    @Override
    @Transactional(rollbackFor = Exception.class)
    public void reportLockLocs(Set<String> locs) {
    public void reportLockLocs(Set<String> locs, String type) {
        String url = MesConstant.LOCK_LOCS_URL;
        if (!Objects.isNull(type)) {
            if (type.equals("release")) {
                url = MesConstant.RELEASE_LOCS_URL;
            }
        }
        String response;
        try {
          response =  new HttpHandler.Builder()
            .setUri(MesConstant.URL)
            .setPath(MesConstant.LOCK_LOCS_URL)
            .setJson(JSON.toJSONString(locs))
            .build()
            .doPost();
          R result = JSON.parseObject(response, R.class);
            response = new HttpHandler.Builder()
                    .setUri(MesConstant.URL)
                    .setPath(url)
                    .setJson(JSON.toJSONString(locs))
                    .build()
                    .doPost();
            R result = JSON.parseObject(response, R.class);

          if (result.get("code").equals("200")) {
            if (result.get("code").equals("200")) {
                //TODO 上报是否成功
          }
            }
        } catch (IOException e) {
            throw new RuntimeException(e);
        }

    }

    /**
     * 堆垛机执行状态上报
     *
     * @param params
     * @return com.core.common.R
     * @author Ryan
     * @date 2026/1/10 16:30
     */
    @Override
    @Transactional(rollbackFor = Exception.class)
    public R receviceTaskFromWcs(ReceviceTaskParams params) {
        log.info("wcs任务反馈="+JSON.toJSONString(params));
        if (Objects.isNull(params.getSuperTaskNo())) {
            throw new CoolException("WMS任务号不能为空！！");
        }
        if (Objects.isNull(params.getNotifyType())) {
            throw new CoolException("动作类型不能为空！！");
        }
        WrkMast mast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("wrk_no", params.getSuperTaskNo()));
        if (Objects.isNull(mast)) {
            throw new CoolException("任务档不存在！！");
        }


        if (params.getNotifyType().equals("task")) {
            //任务
            if (params.getMsgType().equals("task_complete")) {
                //称重
                if ((mast.getIoType()==1||mast.getIoType()==10)&&mast.getWrkSts() == 2 && Cools.isEmpty(mast.getStaNo())) {
                    Double weight = 0.0;
                    if (!Cools.isEmpty(params.getData())){
                        JSONObject jsonObject = JSONObject.parseObject(params.getData());
                        weight=jsonObject.getDouble("weight");
                    }
                    if (mast.getIoType() == 10) {
                        //空板入库任务档
                        LocDetl locDetl = locDetlService.selectOne(new EntityWrapper<LocDetl>()
                                .eq("zpallet", mast.getBarcode())
                                .eq("loc_no", mast.getSourceLocNo()));
                        if (Objects.isNull(locDetl)) {
                            throw new CoolException("明细数据不存在！！");
                        }
                        Mat matnr = matService.selectOne(new EntityWrapper<Mat>().eq("matnr", locDetl.getMatnr()));
                        if (Objects.isNull(matnr)) {
                            throw new CoolException("物料基础信息不存在！！");
                        }
                        if (!Cools.isEmpty(weight)) {
                            Double val = Math.round((weight - matnr.getSafeQty()) * 10000) / 10000.0;
                            if (val.compareTo(0.0) > 0) {
                                WrkDetl wrkDetl = new WrkDetl();
                                BeanUtils.copyProperties(locDetl, wrkDetl);
                                wrkDetl.setWrkNo(mast.getWrkNo());
                                wrkDetl.setStockQty(locDetl.getAnfme());
                                wrkDetl.setIoTime(new Date());
                                wrkDetl.setWeight(weight);
                                wrkDetl.setIoTime(mast.getIoTime());
                                //余料长度
                                wrkDetl.setAnfme(val * matnr.getVolume());
                                if (!wrkDetlService.insert(wrkDetl)){
                                    throw new CoolException("无法新增明细！！");
                                }
                                mast.setIoType(1);
                                mast.setIsSuplus(1);
                                mast.setOveMk("Y");
                                if (!wrkMastService.updateById(mast)) {
                                    throw new CoolException("任务档修改失败！！");
                                }
                                // 更新原出库单

                                if (!Cools.isEmpty(mast.getWrkCode())) {
                                    String wrkNo = mast.getWrkCode();
                                    WrkMast orgWrk = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("wrk_no", wrkNo));
                                    if (Objects.isNull(orgWrk)) {
                                        throw new CoolException("数据错误，主任务档不存在或已删除！！");
                                    }
                                    orgWrk.setOveMk("Y");
                                    if (!wrkMastService.updateById(orgWrk)) {
                                        throw new CoolException("任务档修改失败！！");
                                    }
                                    WrkDetl detl = wrkDetlService.selectOne(new EntityWrapper<WrkDetl>().eq("wrk_no", wrkNo));
                                    if (Objects.isNull(detl)) {
                                        throw new CoolException("子任务档明细不存在！！");
                                    }
//                                    //库存减去称重长度
//                                    Double v = Math.round((wrkDetl.getStockQty() - realQty) * 10000) / 10000.0;
//                                    //原出为数量与真实数量互换，保持一致性
//                                    detl.setAnfme(v);
//                                    detl.setWeight(weight);
                                    if (!wrkDetlService.update(detl, new EntityWrapper<WrkDetl>().eq("wrk_no", wrkNo).eq("matnr", detl.getMatnr()).eq("barcode", detl.getBarcode()))) {
                                        throw new CoolException("原任务档明细修改失败！！");
                                    }
                                } else {
                                    throw new CoolException("任务号截取失败，请检查主任务档任档wrkCode字段");
                                }
                            }
                        }
                    } else {
                        WrkDetl wrkDetl = wrkDetlService.selectOne(new EntityWrapper<WrkDetl>().eq("wrk_no", mast.getWrkNo()));
                        if (Objects.isNull(wrkDetl)) {
                            throw new CoolException("数据错误，任务明细不存在！！");
                        }
                        Mat matnr = matService.selectOne(new EntityWrapper<Mat>().eq("matnr", wrkDetl.getMatnr()));
                        if (Objects.isNull(matnr)) {
                            throw new CoolException("物料基础信息不存在！！");
                        }
                        Double realQty = Math.round((wrkDetl.getStockQty() - wrkDetl.getAnfme()) * 10000) / 10000.0;
                        if (!Cools.isEmpty(weight)) {
                            Double val = Math.round((weight - 2.35) * 10000) / 10000.0;
                            //称重后，计算出真实长度
                            realQty = val * matnr.getVolume();
                            if (realQty<matnr.getSafeQty()){
                                wrkDetlService.delete(new EntityWrapper<WrkDetl>().eq("wrk_no", wrkDetl.getWrkNo()));
                                mast.setIoType(10);
                                mast.setEmptyMk("Y");
                            }else{
                                wrkDetl.setAnfme(realQty);
                                wrkDetl.setWeight(weight);
                                if (!wrkDetlService.update(wrkDetl, new EntityWrapper<WrkDetl>().eq("wrk_no", mast.getWrkNo()).eq("matnr", wrkDetl.getMatnr()).eq("barcode", wrkDetl.getBarcode()))) {
                                    throw new CoolException("任务档明细修改失败！！");
                                }
                            }

                        }


                        mast.setOveMk("Y");
                        if (!wrkMastService.updateById(mast)) {
                            throw new CoolException("任务档修改失败！！");
                        }

                        // 更新原出库单
//                        int indexOf = mast.getWrkCode().indexOf("-1");
                        if (!Cools.isEmpty(mast.getWrkCode())) {
                            String wrkNo = mast.getWrkCode();
                            WrkMast orgWrk = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("wrk_no", wrkNo));
                            if (Objects.isNull(orgWrk)) {
                                throw new CoolException("数据错误，主任务档不存在或已删除！！");
                            }
                            orgWrk.setOveMk("Y");
                            if (!wrkMastService.updateById(orgWrk)) {
                                throw new CoolException("任务档修改失败！！");
                            }
                            WrkDetl detl = wrkDetlService.selectOne(new EntityWrapper<WrkDetl>().eq("wrk_no", wrkNo));
                            if (Objects.isNull(detl)) {
                                throw new CoolException("子任务档明细不存在！！");
                            }
                            //库存减去称重长度
                            Double v = Math.round((wrkDetl.getStockQty() - realQty) * 10000) / 10000.0;
                            //原出为数量与真实数量互换，保持一致性
                            detl.setAnfme(v);
                            detl.setWeight(weight);
                            if (!wrkDetlService.update(detl, new EntityWrapper<WrkDetl>().eq("wrk_no", wrkNo).eq("matnr", detl.getMatnr()).eq("barcode", detl.getBarcode()))) {
                                throw new CoolException("原任务档明细修改失败！！");
                            }
                        } else {
                            throw new CoolException("任务号截取失败，请检查主任务档任档wrkCode字段");
                        }
                    }
                }

                if (!Objects.isNull(mast.getWrkCode())) {
                    if (mast.getOveMk().equals("N") && !Cools.isEmpty(mast.getIsSuplus())) {
                        throw new CoolException("任务未上报重量，无法完结任务！！");
                    }
                }
                if (mast.getIoType() == 1 || mast.getIoType() == 2 ||mast.getIoType() == 10) {
                    mast.setWrkSts(4L);
                } else if ((mast.getIoType() == 101||mast.getIoType()==110) && mast.getWrkSts()<14) {
                    mast.setWrkSts(14L);
                    if(Cools.isEmpty(mast.getStaNo())){
                        mast.setOveMk("Y");
                    }
                }
                if (!wrkMastService.updateById(mast)) {
                    throw new CoolException("任务状态修改失败！！");
                }
            } else if (params.getMsgType().equals("task_cancel")) {
                //todo 取消任务
            }else if (params.getMsgType().equals("task_arrive")) {
                //到达目的地
                //如果出库任务是跨区则需要生成新的入库任务入库
                if(!Cools.isEmpty(mast.getLocNo())){
                    mast.setOnlineYn("N");//等待生成跨区入库任务
                }
                mast.setWrkSts(14L);
                if(Cools.isEmpty(mast.getStaNo())){
                    mast.setOveMk("Y");
                }
                mast.setModiTime(new Date());
                if (!wrkMastService.updateById(mast)) {
                    throw new CoolException("任务状态修改失败！！");
                }
            }
        } else if (params.getNotifyType().equals("weight")) {

        }
        return R.ok();
    }
    //输入库位自动冻结算出相邻库位序号
    @Override
    public Integer[] freezeLocAround(Integer locId) {
        Integer[] locAround = new Integer[3];
        if (Objects.isNull(locId)) {
            throw new CoolException("库位ID不能为空！！");
        }else if (locId==1){
            locAround[0] = 2;
            locAround[1] = 3;
            locAround[2] = 5;
        }else if (locId==2){
            locAround[0] = 1;
            locAround[1] = 6;
            locAround[2] = 0;
        }else if (locId==3){
            locAround[0] = 1;
            locAround[1] = 4;
            locAround[2] = 0;
        }else if (locId==4){
            locAround[0] = 5;
            locAround[1] = 3;
            locAround[2] = 0;
        }else if (locId==5){
            locAround[0] = 4;
            locAround[1] = 1;
            locAround[2] = 6;
        }else if (locId==6){
            locAround[0] = 2;
            locAround[1] = 5;
            locAround[2] = 0;
        }
        return locAround;
    }
}