自动化立体仓库 - WMS系统
#
zjj
2024-12-09 423a96e72578bae358dec7485477ea9e1c566fae
src/main/java/com/zy/asrs/service/impl/MobileServiceImpl.java
@@ -7,14 +7,13 @@
import com.core.common.*;
import com.core.exception.CoolException;
import com.zy.asrs.entity.*;
import com.zy.asrs.entity.param.CombParam;
import com.zy.asrs.entity.param.MobileAdjustParam;
import com.zy.asrs.entity.param.OffSaleParam;
import com.zy.asrs.entity.param.OpenOrderPakinParam;
import com.zy.asrs.entity.param.*;
import com.zy.asrs.mapper.BasDevpMapper;
import com.zy.asrs.mapper.ManLocDetlMapper;
import com.zy.asrs.service.*;
import com.zy.asrs.utils.MatUtils;
import com.zy.common.CodeRes;
import com.zy.common.constant.AgvSiteConstant;
import com.zy.common.constant.ApiInterfaceConstant;
import com.zy.common.constant.MesConstant;
import com.zy.common.entity.Parameter;
import com.zy.common.model.DetlDto;
@@ -26,10 +25,8 @@
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;
import java.util.ArrayList;
import java.util.Date;
import java.util.Iterator;
import java.util.List;
import javax.annotation.Resource;
import java.util.*;
/**
 * 移动端服务核心类
@@ -77,7 +74,186 @@
    private ManLocDetlService manLocDetlService;
    @Autowired
    private ManLocDetlMapper manLocDetlMapper;
    @Resource
    private InventoryCheckOrderDetlService inventoryCheckOrderDetlService;
    @Resource
    private BasDevpMapper basDevpMapper;
    @Override
    public R inLocCallAgv(String sta, String inSta) {
        BasDevp basDevp = basDevpMapper.selectById(inSta);
        // 0.出库模式,1.agv入库中,2.生成入库任务
        if (basDevp.getDevMk().equals("0")) { // 是出库
             // 判断是否有出库任务
            int count = wrkMastService.selectCount(new EntityWrapper<WrkMast>()
                    .eq("sta_no", inSta).lt("wrk_sts",14).in("io_type",101,103,107,110));
            if (count == 0) {
                // 没有出库任务,更改为入库模式
                basDevp.setDevMk("1");
                basDevpMapper.updateById(basDevp);
            } else {
                return R.parse(inSta + "站点存在出库任务");
            }
        }
        // 先绑定
//        boolean flag = bindPodAndBerth(sta);
//        if (!flag) {
//            return R.parse(inSta + "绑定失败");
//        }
        ForwardAGVTaskParam forwardAGVTaskParam = new ForwardAGVTaskParam();
        forwardAGVTaskParam.setReqCode(UUID.randomUUID().toString().replace("-", ""));
        forwardAGVTaskParam.setClientCode("IWMS");
        forwardAGVTaskParam.setTaskTyp("GT3");
        forwardAGVTaskParam.setCtnrTyp("2");
        forwardAGVTaskParam.setPriority("1");
        List<ForwardAGVTaskParam.PositionCodePaths> positionCodePathsList = new ArrayList<>();
        positionCodePathsList.add(new ForwardAGVTaskParam.PositionCodePaths(sta, "05"));
        positionCodePathsList.add(new ForwardAGVTaskParam.PositionCodePaths(inSta, "05"));
        forwardAGVTaskParam.setPositionCodePath(positionCodePathsList);
        String body = JSON.toJSONString(forwardAGVTaskParam);
        String response = "";
        String message = "";
        boolean success = false;
        try {
            response = new HttpHandler.Builder()
                    .setUri(ApiInterfaceConstant.AGV_IP)
                    .setPath(ApiInterfaceConstant.AGV_CALL_IN_PATH)
                    .setJson(body)
                    .build()
                    .doPost();
            JSONObject jsonObject = JSON.parseObject(response);
            jsonObject.getString("message");
            if (jsonObject.getInteger("code").equals(0)) {
                success = true;
            } else {
                log.error("入库呼叫agv失败!!!url:{};request:{};response:{}", ApiInterfaceConstant.AGV_IP + ApiInterfaceConstant.AGV_CALL_IN_PATH, body, response);
            }
        } catch (Exception e) {
            log.error("入库呼叫agv异常", e);
        } finally {
            try {
                // 保存接口日志
                apiLogService.save(
                        "入库呼叫agv",
                        ApiInterfaceConstant.AGV_IP + ApiInterfaceConstant.AGV_CALL_IN_PATH,
                        null,
                        "127.0.0.1",
                        body,
                        response,
                        success
                );
            } catch (Exception e) {
                log.error("", e);
            }
        }
        return success ? R.ok("呼叫agv成功") : R.parse(message);
    }
    @Override
    public R unbind(String site) {
        String staMap = AgvSiteConstant.SiteMap.get(site);
        if (staMap == null) {
            return R.parse("没有找到该站点的入库映射:" + site);
        }
        JSONObject jsonObject = new JSONObject();
        jsonObject.put("reqCode",UUID.randomUUID().toString().replace("-", "")); // 请求唯一值
        jsonObject.put("ctnrTyp","2"); // 容器类型2
        jsonObject.put("stgBinCode",staMap); // 仓位编号,根据客仓编号转换
        jsonObject.put("indBind","0"); // 1绑定,0解绑
        String body = jsonObject.toJSONString();
        String response = "";
        String message = "";
        boolean success = false;
        try {
            response = new HttpHandler.Builder()
                    .setUri(ApiInterfaceConstant.AGV_IP)
                    .setPath(ApiInterfaceConstant.AGV_BIND_PATH)
                    .setJson(body)
                    .build()
                    .doPost();
            JSONObject res = JSON.parseObject(response);
            message = jsonObject.getString("message");
            if (res.getInteger("code").equals(0)) {
                success = true;
            } else {
                log.error("调用agv解绑暂存位失败!!!url:{};request:{};response:{}", ApiInterfaceConstant.AGV_IP + ApiInterfaceConstant.AGV_BIND_PATH, body, response);
            }
        } catch (Exception e) {
            log.error("调用agv解绑暂存位异常", e);
        } finally {
            try {
                // 保存接口日志
                apiLogService.save(
                        "调用agv解绑暂存位",
                        ApiInterfaceConstant.AGV_IP + ApiInterfaceConstant.AGV_BIND_PATH,
                        null,
                        "127.0.0.1",
                        body,
                        response,
                        success
                );
            } catch (Exception e) {
                log.error("", e);
            }
        }
        return success ? R.ok("解绑成功") : R.parse(message);
    }
    private boolean bindPodAndBerth(String sta) {
        String staMap = AgvSiteConstant.SiteMap.get(sta);
        if (staMap == null) {
            log.error("没有找到该站点的入库映射:{}",sta);
            return false;
        }
        JSONObject jsonObject = new JSONObject();
        jsonObject.put("reqCode",UUID.randomUUID().toString().replace("-", "")); // 请求唯一值
        jsonObject.put("ctnrTyp","2"); // 容器类型2
        jsonObject.put("stgBinCode",staMap); // 仓位编号,根据客仓编号转换
        jsonObject.put("indBind","1"); // 1绑定,0解绑
        String body = jsonObject.toJSONString();
        String response = "";
        boolean success = false;
        try {
            response = new HttpHandler.Builder()
                    .setUri(ApiInterfaceConstant.AGV_IP)
                    .setPath(ApiInterfaceConstant.AGV_BIND_PATH)
                    .setJson(body)
                    .build()
                    .doPost();
            JSONObject res = JSON.parseObject(response);
            if (res.getInteger("code").equals(0)) {
                success = true;
            } else {
                log.error("调用agv绑定仓位失败!!!url:{};request:{};response:{}", ApiInterfaceConstant.AGV_IP + ApiInterfaceConstant.AGV_BIND_PATH, body, response);
            }
        } catch (Exception e) {
            log.error("调用agv绑定仓位异常", e);
        } finally {
            try {
                // 保存接口日志
                apiLogService.save(
                        "调用agv绑定仓位",
                        ApiInterfaceConstant.AGV_IP + ApiInterfaceConstant.AGV_BIND_PATH,
                        null,
                        "127.0.0.1",
                        body,
                        response,
                        success
                );
            } catch (Exception e) {
                log.error("", e);
            }
        }
        return success;
    }
    @Override
    @Transactional
@@ -85,14 +261,26 @@
        if (Cools.isEmpty(param.getBarcode(), param.getCombMats())) {
            throw new CoolException(BaseRes.PARAM);
        }
        // 判断是否有相同条码的数据
        if (waitPakinService.selectCount(new EntityWrapper<WaitPakin>().
                eq("zpallet", param.getBarcode()).eq("io_status", "N")) > 0) {
            throw new CoolException(param.getBarcode() + "数据正在进行入库");
        if(param.getCombMats().size()>1){
            throw new CoolException("请提取一个商品,或者刷新重新组托!");
        }
        param.getCombMats().forEach(elem -> {
            // 判断是否有相同条码的数据
            if (waitPakinService.selectCount(new EntityWrapper<WaitPakin>().
                    eq("zpallet", param.getBarcode())
                    .eq("io_status", "N")
                    .eq("matnr",elem.getMatnr()).eq("batch",elem.getBatch())) > 0) {
                throw new CoolException(param.getBarcode() + "已有相同数据");
            }
        });
        if(param.getBarcode().length()!=9){
            throw new CoolException("条码长度不是9位===>>" + param.getBarcode());
        }
        int countLoc = locDetlService.selectCount(new EntityWrapper<LocDetl>().eq("zpallet",param.getBarcode()));
        int countWrk = wrkDetlService.selectCount(new EntityWrapper<WrkDetl>().eq("zpallet",param.getBarcode()));
//        int countwait = waitPakinService.selectCount(new EntityWrapper<WaitPakin>().eq("zpallet",param.getBarcode()));
        if (countLoc > 0 || countWrk > 0) {
            throw new CoolException("工作档/库存条码数据已存在===>>" + param.getBarcode());
        }
@@ -105,6 +293,15 @@
            // 生成入库通知档
            List<DetlDto> detlDtos = new ArrayList<>();
            param.getCombMats().forEach(elem -> {
                // 判断是否有相同条码的数据
                if (waitPakinService.selectCount(new EntityWrapper<WaitPakin>().
                        eq("zpallet", param.getBarcode())
                        .eq("io_status", "N")
                        .eq("matnr",elem.getMatnr()).eq("batch",elem.getBatch())) > 0) {
                    throw new CoolException(param.getBarcode() + "已有相同数据");
                }
                DetlDto detlDto = new DetlDto(elem.getMatnr(), elem.getBatch(), elem.getAnfme());
                if (DetlDto.has(detlDtos, detlDto)) {
                    DetlDto one = DetlDto.find(detlDtos, detlDto.getMatnr(), detlDto.getBatch());
@@ -139,15 +336,22 @@
        // 关联组托
        } else {
            Order order = orderService.selectByNo(param.getOrderNo());
            if (order.getSettle() > 2) {
            if (Cools.isEmpty(order) || order.getSettle() > 2) {
                throw new CoolException("单据编号已过期");
            }
            // 生成入库通知档
            List<DetlDto> detlDtos = new ArrayList<>();
            param.getCombMats().forEach(elem -> {
            for (CombParam.CombMat elem : param.getCombMats()) {
//            param.getCombMats().forEach(elem -> {
                // 订单明细数量校验
                OrderDetl orderDetl = orderDetlService.selectItem(order.getId(), elem.getMatnr(), elem.getBatch());
                if (Cools.isEmpty(orderDetl)) {
                    throw new CoolException("该单据中未找到对应物料明细");
                }
                if (elem.getAnfme() > orderDetl.getEnableQty()) {
                    throw new CoolException(orderDetl.getMatnr() + "入库数量不合法");
                }
@@ -156,7 +360,7 @@
                    throw new CoolException("修改单据作业数量失败");
                }
                DetlDto detlDto = new DetlDto(elem.getMatnr(), elem.getBatch(), elem.getAnfme());
                DetlDto detlDto = new DetlDto(elem.getMatnr(), elem.getBatch(), elem.getAnfme(),orderDetl.getManu());
                if (DetlDto.has(detlDtos, detlDto)) {
                    DetlDto one = DetlDto.find(detlDtos, detlDto.getMatnr(), detlDto.getBatch());
                    assert one != null;
@@ -164,7 +368,8 @@
                } else {
                    detlDtos.add(detlDto);
                }
            });
//            });
            }
            for (DetlDto detlDto : detlDtos) {
                Mat mat = matService.selectByMatnr(detlDto.getMatnr());
                if (Cools.isEmpty(mat)) {
@@ -182,6 +387,8 @@
                waitPakin.setAppeTime(now);
                waitPakin.setModiUser(userId);
                waitPakin.setModiTime(now);
                waitPakin.setManu(detlDto.getMark()); //标记
                waitPakin.setOrigin(order.getItemName());//仓库
                if (!waitPakinService.insert(waitPakin)) {
                    throw new CoolException("保存入库通知档失败");
                }
@@ -191,6 +398,78 @@
    }
    @Override
    @Transactional
    public void mergeComb(CombParam param, Long userId) {
        if (Cools.isEmpty(param.getBarcode(), param.getCombMats())) {
            throw new CoolException(BaseRes.PARAM);
        }
        if(param.getCombMats().stream().anyMatch(obj -> obj.getAnfme() == null)){
            throw new CoolException("入库物料数量不能为空");
        }
        Order order = orderService.selectByNo(param.getOrderNo());
        if (Cools.isEmpty(order) || order.getSettle() > 2) {
            throw new CoolException("单据编号已过期");
        }
        // 判断是否有相同条码的数据
        if (waitPakinService.selectCount(new EntityWrapper<WaitPakin>().
                eq("zpallet", param.getBarcode()).eq("io_status", "N")) > 0) {
            throw new CoolException(param.getBarcode() + "数据正在进行入库");
        }
        int countLoc = locDetlService.selectCount(new EntityWrapper<LocDetl>().eq("zpallet",param.getBarcode()));
        WrkMast wrkMast = wrkMastService.selectByBarcode(param.getBarcode());
        if (wrkMast.getWrkSts() != 14 && wrkMast.getIoType() != 104){
            throw new CoolException(param.getBarcode() + "该条码数据不为并板出库");
        }
        //设置非null批号,
        for (CombParam.CombMat combMat : param.getCombMats()) {
            if (combMat.getBatch() == null){
                combMat.setBatch("");
            }
        }
        Date now = new Date();
        for (CombParam.CombMat combMat : param.getCombMats()) {
            // 订单明细数量校验
            OrderDetl orderDetl = orderDetlService.selectItem(order.getId(), combMat.getMatnr(), combMat.getBatch());
            if (Cools.isEmpty(orderDetl)) {
                throw new CoolException("该单据中未找到对应物料明细");
            }
            if (combMat.getAnfme() > orderDetl.getEnableQty()) {
                throw new CoolException(orderDetl.getMatnr() + "入库数量不合法");
            }
            // 修改订单作业数量
            if (!orderDetlService.increaseWorkQty(order.getId(), combMat.getMatnr(), combMat.getBatch(), combMat.getAnfme())) {
                throw new CoolException("修改单据作业数量失败");
            }
            Mat mat = matService.selectByMatnr(combMat.getMatnr());
            WrkDetl wrkDetl = new WrkDetl();
            wrkDetl.sync(mat);
            wrkDetl.setBatch(combMat.getBatch());
            wrkDetl.setWrkNo(wrkMast.getWrkNo());
            wrkDetl.setOrderNo(param.getOrderNo());
            wrkDetl.setZpallet(param.getBarcode());
            wrkDetl.setAnfme(combMat.getAnfme());
            wrkDetl.setAppeTime(now);
            wrkDetl.setAppeUser(userId);
            wrkDetl.setModiTime(now);
            wrkDetl.setModiUser(userId);
            wrkDetl.setManu(orderDetl.getManu());
            wrkDetlService.insert(wrkDetl);
        }
    }
    // 商品上架
    @Override
    public void onSale(CombParam param) {
        Date now = new Date();
@@ -211,14 +490,14 @@
                throw new CoolException(combMat.getMatnr() + ":商品数量有误!");
            }
            if (Cools.isEmpty(combMat.getBatch())){
                throw new CoolException(combMat.getMatnr() + ":商品批号有误!");
//                throw new CoolException(combMat.getMatnr() + ":商品批号有误!");
            }
            ManLocDetl manLocDetl = new ManLocDetl();
            manLocDetl.setLocNo(locno);
            manLocDetl.setNodeId(node.getId());
            manLocDetl.setMaktx(mat.getMaktx());
            manLocDetl.setMatnr(mat.getMatnr());
            manLocDetl.setBatch(combMat.getBatch());
            manLocDetl.setBatch(Cools.isEmpty(combMat.getBatch()) ? "" : combMat.getBatch());
            manLocDetl.setAnfme(combMat.getAnfme());
            manLocDetl.setModiTime(now);
            if (!manLocDetlService.insert(manLocDetl)) {
@@ -227,6 +506,7 @@
        }
    }
    // 商品下架
    @Override
    public void offSale(OffSaleParam offSaleParam) {
        ManLocDetl manLocDetl = manLocDetlMapper.selectLocNo0(offSaleParam.getLocNo(), offSaleParam.getMatnr());
@@ -241,6 +521,9 @@
        }
        manLocDetlMapper.updateAnfme0(anfme,manLocDetl.getNodeId());
    }
    // 查找商品
    @Override
    @Transactional
@@ -418,7 +701,7 @@
            String orderNo = "PACK" + snowflakeIdWorker.nextId();
            OpenOrderPakinParam openParam = new OpenOrderPakinParam();
            openParam.setOrderNo(orderNo);
            openParam.setOrderTime(DateUtils.convert(now));
            openParam.setInboundDate(DateUtils.convert(now));
            openParam.setOrderType("打包入库单");
            openParam.setOrderDetails(detlDtos);
            openService.pakinOrderCreate(openParam);
@@ -545,6 +828,98 @@
    }
    @Override
//    @Transactional
    public void leftoversOut(Map<String, Object> map,Long userId) {
        String barcode = map.get("barcode").toString();
        String barcode2 = map.get("barcode2").toString();
        int countLoc = locDetlService.selectCount(new EntityWrapper<LocDetl>().eq("zpallet",barcode2));
        int countWrk = wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("barcode",barcode2).ne("io_type",200));
        int countwait = waitPakinService.selectCount(new EntityWrapper<WaitPakin>().eq("zpallet",barcode2));
        if (countLoc > 0 || countWrk > 0 || countwait > 0) {
            throw new CoolException("该条码已被使用===>>" + barcode2);
        }
        WrkMast wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("barcode", barcode).eq("io_type", 103));
        if (Cools.isEmpty(wrkMast)) {
            throw new CoolException("未查询到拣料任务");
        }
        int workNo = commonService.getWorkNo(1);
        WrkMast wrkMast2 = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("barcode", barcode2).eq("io_type", 200));
        if (Cools.isEmpty(wrkMast2)) {
            Date now = new Date();
            WrkMast wrkMast1 = new WrkMast();
            wrkMast1.sync(wrkMast);
            wrkMast1.setWrkNo(workNo);
            wrkMast1.setWrkSts(2L);
            wrkMast1.setIoType(200);
            wrkMast1.setSourceStaNo(wrkMast.getStaNo() == 113 ? 111 : 117);
            wrkMast1.setStaNo(wrkMast.getStaNo() == 113 ? 204 : 304);
            wrkMast1.setIoTime(now);
            wrkMast1.setIoPri(13D); // 优先级:13
            wrkMast1.setCrnNo(wrkMast.getCrnNo());
            wrkMast1.setSourceLocNo(wrkMast.getLocNo()); // 源库位
            wrkMast1.setFullPlt("Y"); // 满板:Y
            wrkMast1.setPicking("N"); // 拣料
            wrkMast1.setExitMk("N"); // 退出
            wrkMast1.setEmptyMk("N"); // 空板
            wrkMast1.setLinkMis("N");
            wrkMast1.setAppeUser(userId); // 操作人员数据
            wrkMast1.setAppeTime(now);
            wrkMast1.setModiUser(userId);
            wrkMast1.setModiTime(now);
            wrkMast1.setBarcode(barcode2);
            if (!wrkMastService.insert(wrkMast1)) {
                throw new CoolException("保存工作档失败");
            }
        }
        List<WrkDetl> wrkDetls = wrkDetlService.selectList(new EntityWrapper<WrkDetl>().eq("zpallet", map.get("barcode")));
        if (Cools.isEmpty(wrkDetls)) {
            throw new CoolException("未查询到拣料任务明细");
        }
        for(WrkDetl wrkDetl : wrkDetls){
            WrkDetl wrkDetl1 = new WrkDetl();
            wrkDetl1.sync(wrkDetl);
            wrkDetl1.setWrkNo(workNo);
            wrkDetlService.insert(wrkDetl1);
        }
    }
    @Override
    public void pdaAdjust(pdaAdjustParam param, Long userId) {
        if (Cools.isEmpty(param)){
            throw new CoolException("盘点列表参数为空");
        }
        for (InventoryCheckOrderDetl orderDetl: param.getParam()){
            InventoryCheckOrderDetl inventoryCheckOrderDetl = inventoryCheckOrderDetlService.selectOne(new EntityWrapper<InventoryCheckOrderDetl>()
                    .eq("order_no", orderDetl.getOrderNo())
                    .eq("matnr", orderDetl.getMatnr())
                    .eq("batch", orderDetl.getBatch()));
            if (Cools.isEmpty(inventoryCheckOrderDetl)){
                throw new CoolException("未查询到盘点信息");
            }
            if (!inventoryCheckOrderDetl.getStatus().equals("1")){
                throw new CoolException("该任务已盘点");
            }
            inventoryCheckOrderDetl.setCheckAnfme(orderDetl.getCheckAnfme());
            inventoryCheckOrderDetl.setStatus("2");
            if (!inventoryCheckOrderDetlService.updateById(inventoryCheckOrderDetl)){
                throw new CoolException("保存盘点信息失败!");
            }
        }
    }
    @Override
    @Transactional
    public void stockOut(OrderDetl orderDetl, BasDevp staNo, LocDetl locDetl,
                         Double curOutQty, Integer ioType, Long userId, Date now) {