自动化立体仓库 - WMS系统
whycq
2024-10-16 405e94c5d08e89c9bf2bd0820d39ceeaa049211d
src/main/java/com/zy/asrs/service/impl/AgvMobileServiceImpl.java
@@ -9,6 +9,7 @@
import com.zy.asrs.entity.*;
import com.zy.asrs.entity.param.*;
import com.zy.asrs.service.*;
import com.zy.asrs.utils.CodeDetectionUtil;
import com.zy.common.model.DetlDto;
import com.zy.common.service.AgvCommonService;
import lombok.Synchronized;
@@ -68,6 +69,9 @@
        if (Cools.isEmpty(param.getBarcode(), param.getCombMats())) {
            throw new CoolException(BaseRes.PARAM);
        }
        if (!CodeDetectionUtil.barcodeDetection(param.getBarcode())){
            throw new CoolException(param.getBarcode() + "货架码有误,请正确扫码!!!");
        }
        param.setContainerType(Short.valueOf(param.getBarcode().substring(0,2)));
//        //检查是否已存在相同的货架条码,存在则抛出异常
@@ -116,9 +120,16 @@
        Date now = new Date();
        List<AgvLocDetl> agvLocDetls = agvLocDetlService.selectList(new EntityWrapper<AgvLocDetl>().eq("loc_no", pickParams.getLocNo()));
        AgvWrkMast agvWrkMast = agvWrkMastService.selectOne(new EntityWrapper<AgvWrkMast>().eq("wrk_no", pickParams.getWrkNo()));
        if (Cools.isEmpty(agvWrkMast)){
            return "失败,未查到工作主档,工作号:"+pickParams.getWrkNo();
        }
        for (PickParam.Pick pick : pickParams.getPicks()) {
            if (pick.getCount().equals(0D)) continue;
            AgvWrkDetl agvWrkDetl = agvWrkDetlService.selectOne(new EntityWrapper<AgvWrkDetl>().eq("matnr", pick.getMatnr()).eq("three_code", pick.getThreeCode()));
            Double count = 0.0D;
            AgvWrkDetl agvWrkDetl = agvWrkDetlService.selectOne(new EntityWrapper<AgvWrkDetl>().eq("matnr", pick.getMatnr()).eq("three_code", pick.getThreeCode()).eq("supp_code",pick.getSuppCode()));
            if (Cools.isEmpty(agvWrkDetl)) {
                AgvWrkDetl wrkDetl = new AgvWrkDetl();
                Mat mat = matService.selectByMatnr(pick.getMatnr());
@@ -128,7 +139,7 @@
                wrkDetl.sync(mat);
                wrkDetl.setWrkNo(pickParams.getWrkNo());
                wrkDetl.setOrderNo(pick.getOrderNo());
                wrkDetl.setIoTime(now);
                wrkDetl.setIoTime(agvWrkMast.getIoTime());
                wrkDetl.setAnfme(pick.getCount()); // 数量
                wrkDetl.setSuppCode(pick.getSuppCode()); // 货架条码
                wrkDetl.setAppeUser(userId);
@@ -140,7 +151,8 @@
            } else {
                Double anfme = agvWrkDetl.getAnfme() + pick.getCount();
                agvWrkDetl.setAnfme(anfme);
                agvWrkDetlService.update(agvWrkDetl,new EntityWrapper<AgvWrkDetl>().eq("matnr",agvWrkDetl.getMatnr()).eq("three_code",agvWrkDetl.getThreeCode()));
                agvWrkDetl.setModiTime(new Date());
                agvWrkDetlService.update(agvWrkDetl,new EntityWrapper<AgvWrkDetl>().eq("matnr",agvWrkDetl.getMatnr()).eq("three_code",agvWrkDetl.getThreeCode()).eq("supp_code",pick.getSuppCode()));
            }
@@ -165,9 +177,9 @@
                }
            }
        }
        if (agvLocDetls.size() == sameNumber) {
            AgvWrkMast agvWrkMast = agvWrkMastService.selectOne(new EntityWrapper<AgvWrkMast>().eq("wrk_no", pickParams.getWrkNo()));
        if (agvLocDetls.size() == sameNumber || agvLocDetls.size() == 1) {
            agvWrkMast.setIoType(101);
            agvWrkMast.setModiTime(new Date());
            agvWrkMastService.update(agvWrkMast,new EntityWrapper<AgvWrkMast>().eq("wrk_no", pickParams.getWrkNo()));
        }
@@ -227,7 +239,7 @@
                checkOrderQty(order,combMat);
            }
            DetlDto detlDto = new DetlDto(combMat.getMatnr(), combMat.getBatch(), combMat.getAnfme(), combMat.getCsocode(), combMat.getIsoseq(),combMat.getContainerCode(),param.getLocType());
            DetlDto detlDto = new DetlDto(combMat.getMatnr(), combMat.getBatch(), combMat.getAnfme(), combMat.getCsocode(), combMat.getIsoseq(),combMat.getContainerCode(),param.getLocType(),combMat.getProcessSts());
            //同一货架下相同物料信息和批号转为一个入库通知档
            if (DetlDto.has(detlDtos, detlDto)) {
                DetlDto one = DetlDto.find(detlDtos, detlDto.getMatnr(), detlDto.getBatch(), detlDto.getCsocode(), detlDto.getIsoseq(),detlDto.getContainerCode());
@@ -283,6 +295,8 @@
        waitPakin.setDeadTime(detlDto.getIsoseq());
        waitPakin.setLocType(detlDto.getLocType());
        waitPakin.setProcessSts(detlDto.getProcessSts());
        waitPakin.setAppeUser(userId);
@@ -376,6 +390,20 @@
    public String handControlLocMove(LocMoveParam param, Long userId) {
        String fl = String.valueOf(param.getFloor());
        short floor =(short)Integer.parseInt(fl.substring(0, 1));
        switch (param.getFloor()) {
            case "1F01":
                floor = 1;
                break;
            case "1F02":
                floor = 4;
                break;
            case "2F":
                floor = 2;
                break;
            case "3F":
                floor = 3;
                break;
        }
        Integer ioType = 0;
        AgvLocMast agvLocMast = agvLocMastService.selectOne(new EntityWrapper<AgvLocMast>().eq("loc_no", param.getLocNo()));
        if (Cools.isEmpty(agvLocMast)) {
@@ -393,9 +421,21 @@
            }
        } else {
            if (agvLocMast.getFloor() != floor) {
                ioType = 12;
                if (agvLocMast.getFloor() == 1 && (floor == 2 || floor == 3)) {
                    throw new CoolException("当前库位请选择调拨单调拨!");
                } else {
                    ioType = 12;
                }
            } else {
                ioType = 11;
                if (agvLocMast.getFloor() == 1) {
                    if (agvLocMast.getLev1() == 1 && floor == 1) {
                        ioType = 11;
                    } else {
                        ioType = 12;
                    }
                } else {
                    ioType = 11;
                }
            }
        }
        Date now = new Date();
@@ -405,14 +445,32 @@
            throw new CoolException("当前"+agvLocMast.getBarcode()+"货架码已在工作档中");
        }
        //检索库位,选择合适的库位
        AgvLocMast locMast = agvCommonService.getLocNo(agvLocMast.getLocType1(),floor);
        AgvLocMast locMast = null;
        if (floor == 1) {
            locMast = agvCommonService.getLocNo(agvLocMast.getLocType1(),floor,true,false);
        } else {
            locMast = agvCommonService.getLocNo(agvLocMast.getLocType1(),floor,false,false);
        }
        // 目标楼层去 吸塑2楼
        if (floor == 4) {
            if (locMast.getLev1() == 1) {
                throw new CoolException("吸塑一楼没有空库位可以移库!");
            }
        }
        if (Cools.isEmpty(locMast)) {
            throw new CoolException("当前楼层没有空库位");
        }
        //生成工作档
        AgvWrkMast mast = new AgvWrkMast();
        //工作状态
        mast.setWrkSts(201L);
        if (ioType==121) {
            mast.setWrkSts(11L);
        }else {
            mast.setWrkSts(201L);
        }
        //入出库类型
        mast.setIoType(ioType);
        mast.setIoTime(now);
@@ -431,10 +489,11 @@
        mast.setAppeTime(now);
        mast.setModiUser(userId);
        mast.setModiTime(now);
        mast.setLogErrMemo("handControlLocMove");
        if (!agvWrkMastService.insertByIncrease(mast)) {
            throw new CoolException("保存工作档失败");
        }
        if (!agvLocMast.getLocSts().equals("F")) {
        if (agvLocMast.getLocSts().equals("F")) {
            AgvWrkMast mast1 = agvWrkMastService.selectOne(new EntityWrapper<AgvWrkMast>().eq("loc_no", locMast.getLocNo()).eq("source_loc_no",agvLocMast.getLocNo()));
            //生成工作档明细
            List<AgvLocDetl> agvLocDetls = agvLocDetlService.selectList(new EntityWrapper<AgvLocDetl>().eq("loc_no", agvLocMast.getLocNo()));
@@ -453,6 +512,21 @@
                }
            });
        }
        // 如果当前任务是箱壳二三楼回退一楼的 回滚调拨单
        if (ioType == 12 && locMast.getFloor() == 1 && floor != 4 && agvLocMast.getFloor() != 1) {
            List<AgvLocDetl> agvLocDetls = agvLocDetlService.selectList(new EntityWrapper<AgvLocDetl>().eq("loc_no", agvLocMast.getLocNo()));
            for (AgvLocDetl agvLocDetl : agvLocDetls) {
                OrderDetl orderDetl = orderDetlService.selectOne(new EntityWrapper<OrderDetl>().eq("three_code", agvLocDetl.getThreeCode()).eq("matnr", agvLocDetl.getMatnr()).eq("source", 33));
                if (Cools.isEmpty(orderDetl)) {
                    throw new CoolException("当前物料的调拨单不存在!");
                }
                orderDetl.setQty(orderDetl.getQty() - agvLocDetl.getAnfme());
                if (!orderDetlService.updateById(orderDetl)) {
                    throw new CoolException("保存工作明细失败");
                }
            }
        }
        //更新目标库位状态
        updateAgvLocMast(agvLocMast,"P");
        updateAgvLocMast(locMast,"Q");
@@ -467,10 +541,39 @@
    @Synchronized
    public String allocationOut(AgvMobileStartPakin param, Long userId) {
        Date now = new Date();
        if(Cools.isEmpty(param.getBarcode())) {
            throw new CoolException("请输入货架码");
        }
        AgvWrkMast agvWrkMast = agvWrkMastService.selectOne(new EntityWrapper<AgvWrkMast>().eq("loc_no", param.getDevNo()));
        Integer oldWrkNo = agvWrkMast.getWrkNo();
        if (Cools.isEmpty(agvWrkMast)) {
            throw new CoolException("工作档中没有此站点任务");
        }
        if (!agvWrkMast.getBarcode().equals(param.getBarcode())) {
            throw new CoolException("当前货架码与任务不匹配");
        }
        if (!agvWrkMast.getWrkSts().equals(207L) && !agvWrkMast.getWrkSts().equals(205L)) {
            throw new CoolException("当前工作状态:" + agvWrkMast.getWrkSts$() +"不符合离场条件");
        }
        if (agvWrkMast.getWrkSts().equals(205L)) {
            // 库位 -- 接驳位 / 库位
            if (agvWrkMast.getLocNo().substring(0,2).equals("DB")) {
                agvBasDevpService.updateLocStsAndBarcodeByDevNo(agvWrkMast.getLocNo(),"F",agvWrkMast.getBarcode(),agvWrkMast.getWhsType().shortValue());
                // 接驳位 -- 库位
            } else {
                agvLocMastService.updateLocStsByLocNo(agvWrkMast.getLocNo(),"D",agvWrkMast.getBarcode(),agvWrkMast.getWhsType().shortValue());
            }
            // 接驳位 -- 库位
            if (agvWrkMast.getSourceLocNo().substring(0,2).equals("DB")) {
                agvBasDevpService.updateLocStsAndBarcodeByDevNo(agvWrkMast.getSourceLocNo(),"O","",(short)0);
                // 库位 -- 接驳位 / 库位
            } else {
                //修改源库位状态为O
                agvLocMastService.updateLocStsByLocNo(agvWrkMast.getSourceLocNo(),"O","",agvWrkMast.getWhsType().shortValue(),"",(short)0);
                //更新目标库位明细 101.出库 删除源库位库存明细
                agvLocDetlService.delete(new EntityWrapper<AgvLocDetl>().eq("loc_no",agvWrkMast.getSourceLocNo()));
            }
        }
        //生成AGV工作历史档 + 生成AGV工作明细历史档
@@ -493,7 +596,7 @@
            }
        }
        // 更新站点状态
        agvLocMastService.updateLocStsByLocNo(agvWrkMast.getSourceLocNo(),"O","",null);
//        agvLocMastService.updateLocStsByLocNo(agvWrkMast.getSourceLocNo(),"O","",null);
        // 更新源库位状态
        agvBasDevpService.updateLocStsAndBarcodeByDevNo(agvWrkMast.getLocNo(),"O","",agvWrkMast.getWhsType().shortValue());
@@ -509,6 +612,15 @@
    public String allocationIn(AgvMobileStartPakin param, Long userId) {
        Date now = new Date();
        AgvWrkMast agvWrkMast = agvWrkMastService.selectOne(new EntityWrapper<AgvWrkMast>().eq("barcode", param.getBarcode()));
        if (Cools.isEmpty(agvWrkMast)) {
            throw new CoolException("暂无当前货架码的任务");
        }
        if (agvWrkMast.getIoType() != 111) {
            throw new CoolException("非手动调拨任务,不支持次功能");
        }
        if (!Cools.isEmpty(agvWrkMast.getSourceLocNo())) {
            throw new CoolException("当前货架码任有源库位,请确认");
        }
        AgvBasDevp agvBasDevp = agvBasDevpService.selectByDevNo(param.getDevNo());
        if (Cools.isEmpty(agvWrkMast)) {
            throw new CoolException("工作档中没有此货架任务");
@@ -516,6 +628,7 @@
        if (agvWrkMast.getCrnNo() != agvBasDevp.getFloor()) {
            throw new CoolException("请移动到->" + agvWrkMast.getCrnNo() + "楼入库点入库");
        }
        AgvLocMast locNo = agvCommonService.getLocNo(3, 1,false,true);
        //工作状态
        agvWrkMast.setWrkSts(211L);
        //入出库类型
@@ -526,13 +639,72 @@
        if (!agvWrkMastService.update(agvWrkMast,new EntityWrapper<AgvWrkMast>().eq("wrk_no",agvWrkMast.getWrkNo()))) {
            throw new CoolException("更新工作档失败");
        }
        //
        agvLocMastService.updateLocStsByLocNo(locNo.getLocNo(),"S",agvWrkMast.getBarcode(),agvWrkMast.getWhsType().shortValue());
        // 更新源库位状态
        agvBasDevpService.updateLocStsAndBarcodeByDevNo(param.getDevNo(),"F",agvWrkMast.getBarcode(),agvWrkMast.getWhsType().shortValue());
        agvBasDevpService.updateLocStsAndBarcodeByDevNo(param.getDevNo(),"R",agvWrkMast.getBarcode(),agvWrkMast.getWhsType().shortValue());
        //删除AGV工作档
        return "ok";
    }
    /*
     * 站点回退
       空架离场
    */
    @Override
    @Transactional
    @Synchronized
    public String empOut(AgvMobileStartPakin param, Long userId) {
        Date now = new Date();
        if (Cools.isEmpty(param.getBarcode())) {
            throw new CoolException("请输入货架码");
        }
        AgvWrkMast agvWrkMast = agvWrkMastService.selectOne(new EntityWrapper<AgvWrkMast>().eq("source_loc_no", param.getDevNo()));
        Integer oldWrkNo = agvWrkMast.getWrkNo();
        if (Cools.isEmpty(agvWrkMast)) {
            throw new CoolException("工作档中没有此站点任务");
        }
        if (!agvWrkMast.getBarcode().equals(param.getBarcode())) {
            throw new CoolException("当前货架码与任务不匹配");
        }
        agvWrkMast.setModiTime(new Date());
        agvWrkMast.setWrkSts(213L);
        agvWrkMast.setSourceLocNo("");
        if (!agvWrkMastService.update(agvWrkMast,new EntityWrapper<AgvWrkMast>().eq("wrk_no",agvWrkMast.getWrkNo()))) {
            throw new CoolException("更新工作档失败");
        }
        // 更新源库位状态
        agvBasDevpService.updateLocStsAndBarcodeByDevNo(param.getDevNo(),"O","",agvWrkMast.getWhsType().shortValue());
        return "ok";
    }
    /*
       空架进场
    */
    @Override
    @Transactional
    @Synchronized
    public String empIn(AgvMobileStartPakin param, Long userId) {
        Date now = new Date();
        AgvWrkMast agvWrkMast = agvWrkMastService.selectOne(new EntityWrapper<AgvWrkMast>().eq("barcode", param.getBarcode()));
        if (Cools.isEmpty(agvWrkMast)) {
            throw new CoolException("工作档中没有此站点任务");
        }
        if (agvWrkMast.getIoType() != 113) {
            throw new CoolException("当前工作类型不能空架进场");
        }
        if (agvWrkMast.getWrkSts() != 213) {
            throw new CoolException("当前工作类型不能空架进场");
        }
        agvWrkMast.setWrkSts(214L);
        agvWrkMast.setModiTime(new Date());
        agvWrkMast.setSourceLocNo(param.getDevNo());
        if (!agvWrkMastService.update(agvWrkMast,new EntityWrapper<AgvWrkMast>().eq("wrk_no",agvWrkMast.getWrkNo()))) {
            throw new CoolException("更新工作档失败");
        }
        // 更新源库位状态
        agvBasDevpService.updateLocStsAndBarcodeByDevNo(param.getDevNo(),"F",param.getBarcode(),agvWrkMast.getWhsType().shortValue());
        return "ok";
    }
    /*
     * 转手动回流
    */
    @Override
    @Transactional
@@ -549,11 +721,79 @@
    }
    /*
     * 确认加工完成
     */
    @Override
    @Transactional
    public String processed(AgvMobileStartPakin param, Long userId) {
        Date now = new Date();
        AgvWrkMast agvWrkMast = agvWrkMastService.selectOne(new EntityWrapper<AgvWrkMast>().eq("barcode", param.getBarcode()).eq("loc_no", param.getDevNo()));
        if (Cools.isEmpty(agvWrkMast)) {
            throw new CoolException("暂无当前货架的工作档");
        }
        if (agvWrkMast.getWrkSts() != 205) {
            throw new CoolException("当前任务未完成,请确认");
        }
        //生成AGV工作历史档 + 生成AGV工作明细历史档
        agvWrkMastLogService.save(agvWrkMast);
        agvWrkDetlLogService.save(agvWrkMast.getWrkNo());
        String sourceLocNo = agvWrkMast.getSourceLocNo();
        AgvLocMast newLocMast = agvCommonService.getLocNo(3, 1,false,false);
        agvWrkMast.setSourceLocNo(agvWrkMast.getLocNo());
        agvWrkMast.setLocNo(newLocMast.getLocNo());
        agvWrkMast.setIoType(57);
        agvWrkMast.setWrkSts(201L);
        agvWrkMast.setModiUser(userId);
        agvWrkMast.setModiTime(now);
        if (!agvWrkMastService.update(agvWrkMast,new EntityWrapper<AgvWrkMast>().eq("wrk_no",agvWrkMast.getWrkNo()))) {
            throw new CoolException("更新工作档失败");
        }
        // 更新源站点 + 目标库位状态 + 历史源库位
        agvBasDevpService.updateLocStsAndBarcodeByDevNo(param.getDevNo(),"R",param.getBarcode(),agvWrkMast.getWhsType().shortValue());
        agvLocMastService.updateLocStsByLocNo(newLocMast.getLocNo(),"S",agvWrkMast.getBarcode(),agvWrkMast.getWhsType().shortValue());
        agvLocMastService.updateLocStsByLocNo(sourceLocNo,"O","",(short)30);
        agvLocDetlService.delete(new EntityWrapper<AgvLocDetl>().eq("loc_no",sourceLocNo));
        List<AgvWrkDetl> agvWrkDetls = agvWrkDetlService.selectList(new EntityWrapper<AgvWrkDetl>().eq("supp_code",param.getBarcode()));
        agvWrkDetls.forEach(agvWrkDetl -> {
            for (AgvWrkDetl wrkDetl : param.getWrkDetls()) {
                if (wrkDetl.getMatnr().equals(agvWrkDetl.getMatnr()) && wrkDetl.getThreeCode().equals(agvWrkDetl.getThreeCode())) {
                    agvWrkDetl.setAnfme(wrkDetl.getAnfme());
                    break;
                }
            }
            agvWrkDetl.setProcessSts(2);
            agvWrkDetl.setOrderNo(agvWrkDetl.getOrderNo().substring(2));
            agvWrkDetl.setModiUser(userId);
            agvWrkDetl.setModiTime(now);
            if (!agvWrkDetlService.update(agvWrkDetl,new EntityWrapper<AgvWrkDetl>()
                    .eq("matnr",agvWrkDetl.getMatnr())
                    .eq("three_code",agvWrkDetl.getThreeCode())
                    .eq("supp_code",param.getBarcode()))) {
                throw new CoolException("更新工作明细失败");
            }
        });
        return "ok";
    }
    /*
     * 站点回退
     */
    @Override
    @Transactional
    public String doBack(AgvMobileStartPakin param, Long userId) {
        if (Cools.isEmpty(param.getBarcode()) || !CodeDetectionUtil.barcodeDetection(param.getBarcode())){
            throw new CoolException(param.getBarcode() + "货架码有误,请正确扫码!!!");
        }
        if (Cools.isEmpty(param.getDevNo()) || !CodeDetectionUtil.carCodeDetection(param.getDevNo())){
            throw new CoolException(param.getDevNo() + "小车地码有误,请正确扫码!!!");
        }
        Date now = new Date();
        AgvWrkMast agvWrkMast = agvWrkMastService.selectOne(new EntityWrapper<AgvWrkMast>().eq("loc_no", param.getDevNo()));
        AgvWrkMast agvWrkMastSource = agvWrkMastService.selectOne(new EntityWrapper<AgvWrkMast>().eq("source_loc_no", param.getDevNo()));
@@ -635,7 +875,7 @@
        wrkMast.setAppeTime(now);
        wrkMast.setModiUser(userId);
        wrkMast.setModiTime(now);
        wrkMast.setLogErrMemo("doBack");
        if (!agvWrkMastService.insertByIncrease(wrkMast)) {
            throw new CoolException("保存工作档失败");
        }