自动化立体仓库 - WMS系统
#
zjj
2024-06-08 370a3ebbe96b9bafcc74be3f9a266a75acf168db
src/main/java/com/zy/common/service/CommonService.java
@@ -1,5 +1,6 @@
package com.zy.common.service;
import com.alibaba.fastjson.JSON;
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.baomidou.mybatisplus.mapper.Wrapper;
import com.core.common.Arith;
@@ -7,10 +8,16 @@
import com.core.exception.CoolException;
import com.zy.asrs.entity.*;
import com.zy.asrs.service.*;
import com.zy.asrs.utils.Utils;
import com.zy.asrs.utils.VersionUtils;
import com.zy.common.model.LocTypeDto;
import com.zy.common.model.Shelves;
import com.zy.common.model.StartupDto;
import com.zy.common.properties.SlaveProperties;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;
import java.util.List;
@@ -18,6 +25,7 @@
 * 货架核心功能
 * Created by vincent on 2020/6/11
 */
@Slf4j
@Service
public class CommonService {
@@ -37,10 +45,12 @@
    private LocMastService locMastService;
    @Autowired
    private LocDetlService locDetlService;
    @Autowired
    private SlaveProperties slaveProperties;
    /**
     * 生成工作号
     * @param wrkMk 0:入出库 ; 1:其他
     * @param wrkMk
     * @return workNo(工作号)
     */
    public int getWorkNo(Integer wrkMk) {
@@ -48,28 +58,25 @@
        if (Cools.isEmpty(wrkLastno)) {
            throw new CoolException("数据异常,请联系管理员");
        }
        int workNo = 0;
        // 入出库类型
        if (wrkLastno.getWrkMk() == 0) {
            workNo = wrkLastno.getWrkNo();
            int sNo = wrkLastno.getSNo();
            int eNo = wrkLastno.getENo();
            workNo = workNo>=eNo ? sNo : workNo+1;
            while (true) {
                WrkMast wrkMast = wrkMastService.selectById(workNo);
                if (null != wrkMast) {
                    workNo = workNo>=eNo ? sNo : workNo+1;
                } else {
                    break;
                }
            }
            if (workNo > 0){
                wrkLastno.setWrkNo(workNo);
                wrkLastnoService.updateById(wrkLastno);
        int workNo = wrkLastno.getWrkNo();
        int sNo = wrkLastno.getSNo();
        int eNo = wrkLastno.getENo();
        workNo = workNo>=eNo ? sNo : workNo+1;
        while (true) {
            WrkMast wrkMast = wrkMastService.selectById(workNo);
            if (null != wrkMast) {
                workNo = workNo>=eNo ? sNo : workNo+1;
            } else {
                break;
            }
        }
        // 修改序号记录
        if (workNo > 0){
            wrkLastno.setWrkNo(workNo);
            wrkLastnoService.updateById(wrkLastno);
        }
        // 检验
        if (workNo == 0) {
            throw new CoolException("生成工作号失败,请联系管理员");
        } else {
@@ -83,145 +90,195 @@
    /**
     * 检索库位号
     * @param whsType 类型 1:双深式货架
     * @param staDescId 路径ID
     * @param staDescId 路径工作类型
     * @param sourceStaNo 源站
     * @param matNos 物料号集合
     * @return locNo 检索到的库位号
     */
    public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, List<String> matNos) {
        if (sourceStaNo == 3) {
            whsType = 1;
        } else if (sourceStaNo == 7) {
            whsType = 2;
        } else {
            throw new CoolException("无效入库站");
    @Transactional
    public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, Integer moveCrnNo, LocTypeDto locTypeDto, int times) {
        // 目标库位
        LocMast locMast = null;
        // 靠近摆放规则 --- 空托
        locMast = getLocNoStep4(staDescId, locTypeDto, sourceStaNo);
        if (locMast != null) {
            //找到库位,返回dto
            return getLocNoStep6(staDescId, sourceStaNo, locMast);//返回dto
        }
        //库位规则
//        locMast = getLocNoStepRule(matnr, locTypeDto);
//        if (locMast != null) {
//            //找到库位,返回dto
//            return getLocNoStep6(staDescId, sourceStaNo, locMast);//返回dto
//        }
        // 靠近摆放规则 --- 相同订单号, 同天同规格物料
        locMast = getLocNoStep3(staDescId, matnr, batch, grade, locTypeDto,sourceStaNo);
        if (locMast != null) {
            //找到库位,返回dto
            return getLocNoStep6(staDescId, sourceStaNo, locMast);//返回dto
        }
        //搜索整个空库位组
        locMast = getLocNoStepSingle(locTypeDto,sourceStaNo);
        if (locMast != null) {
            //找到库位,返回dto
            return getLocNoStep6(staDescId, sourceStaNo, locMast);//返回dto
        }
        //找不到库位,抛出异常
        throw new CoolException("没有空库位");
    }
    // 搜索单品(整个库位组)
    private LocMast getLocNoStepSingle(LocTypeDto locTypeDto,Integer sourceStaNo) {
        LocMast locMast = null;
        StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>().eq("type_no", 1).eq("stn_no", sourceStaNo));
        //单品
        List<LocMast> locMasts = locMastService.selectAreaEmpty(locTypeDto.getLocType1(),staDesc.getCrnNo());//搜索货物
        for (LocMast mast : locMasts) {
            LocMast tmp = null;
            boolean groupLoc = Utils.isShallowLoc(slaveProperties,mast.getLocNo());
            if (groupLoc) {
                String shallowLoc = Utils.getDeepLoc(slaveProperties, mast.getLocNo());
                LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>()
                        .eq("loc_no", shallowLoc).eq("loc_sts", "O"));
                if (!Cools.isEmpty(locMast2)) {
                    tmp = locMast2;
                }else {
                    tmp = mast;
                }
            }else {
                if (!Cools.isEmpty(mast)) {
                    tmp = mast;
                }
            }
            //预留空库位
            if (tmp != null && locMastService.checkEmptyCount(mast, 10)) {
                locMast = tmp;
                break;
            }
        }
        return locMast;
    }
    // 靠近摆放规则 --- 相同订单号, 同天同规格物料
    private LocMast getLocNoStep3(Integer staDescId, String matnr, String batch, String grade, LocTypeDto locTypeDto,Integer sourceStaNo) {
        LocMast locMast = null;
        StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>().eq("type_no", 1).eq("stn_no", sourceStaNo));
        if (staDescId == 1) {
            //先判断工作档,查找主档IOType=1, wrkSts < 10的工作明细,料号相同的明细库位
            List<WrkMast> wrkMasts = wrkMastService.selectSameMatnrs(matnr, batch, grade);
            for (WrkMast wrkMast : wrkMasts) {
                LocMast locMast0 = locMastService.findNearloc(wrkMast.getLocNo());
                if (null != locMast0) {
                    if (!staDesc.getCrnNo().equals(locMast0.getCrnNo())){
                        continue;
                    }
                    // 浅库位符合尺寸检测
                    if (VersionUtils.checkLocType(locMast0, locTypeDto)) {
                        locMast = locMast0;
                    }
                }
            }
            if (Cools.isEmpty(locMast)) {
                //再判断库存明细档,料号相同的明细库位
                List<String> locNos = locDetlService.getSameDetl(matnr, batch, grade);
                for (String locNo : locNos) {
                    LocMast locMast0 = locMastService.findNearloc(locNo);
                    if (null != locMast0) {
                        if (!staDesc.getCrnNo().equals(locMast0.getCrnNo())){
                            continue;
                        }
                        // 浅库位符合尺寸检测
                        if (VersionUtils.checkLocType(locMast0, locTypeDto)) {
                            locMast = locMast0;
                            break;
                        }
                    }
                }
            }
        }
        return locMast;
    }
    //返回dto
    private StartupDto getLocNoStep6(Integer staDescId, Integer sourceStaNo, LocMast locMast) {
        StartupDto startupDto = new StartupDto();
        RowLastno rowLastno = rowLastnoService.selectById(whsType);
        if (Cools.isEmpty(rowLastno)) {
            throw new CoolException("数据异常,请联系管理员");
        // 获取目标站
        Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
                .eq("type_no", staDescId)
                .eq("stn_no", sourceStaNo)
                .eq("crn_no",locMast.getCrnNo());
        StaDesc staDesc = staDescService.selectOne(wrapper);
        if (Cools.isEmpty(staDesc)) {
            log.error("入库路径不存在, staDescId={}, sourceStaNo={}", staDescId, sourceStaNo);
            throw new CoolException("入库路径不存在");
        }
        if (whsType == 1 || whsType == 2){
            int curRow = rowLastno.getCurrentRow();
            int sRow = rowLastno.getsRow();
            int eRow = rowLastno.geteRow();
            int crn_qty = rowLastno.getCrnQty();
            int rowCount = eRow - sRow + 1;
            // 目标堆垛机号
            int crnNo = 0;
            // 目标库位
            LocMast locMast = null;
            // 同一天同规格货物靠近摆法规则 todo:luxiaotao
//            if (!Cools.isEmpty(matNos)) {
//                List<String> locNos = locDetlService.getSameDetlToday(matNos.get(0));
//                for (String locNo : locNos) {
//                    // 获取排
//                    int row = Integer.parseInt(locNo.substring(0, 2));
//                    // 判断是否为深库位
//                    double remainder = Arith.remainder(row, rowCount / crn_qty);
//                    int targetRow;
//                    if (remainder == 1) {
//                        // 得到当前库位的外围库位
//                        targetRow =  row + 1;
//                    } else if (remainder == 0) {
//                        // 得到当前库位的内围库位
//                        targetRow =  row - 1;
//                    } else {
//                        continue;
//                    }
//                    String targetLocNo = zerofill(String.valueOf(targetRow), 2)+locNo.substring(2);
//                    // 检测目标库位是否为空库位
//                    LocMast targetLocMast = locMastService.selectById(targetLocNo);
//                    if (targetLocMast != null && targetLocMast.getLocSts().equals("O")) {
//                        locMast = targetLocMast;
//                        crnNo = locMast.getCrnNo();
//                        break;
//                    }
//                }
//            }
            // 如果没有相近物料,则按规则轮询货架
            if (null == locMast) {
                // 获取目标站所在货架排号  todo:luxiaotao
                if (curRow == sRow) {
                    curRow = eRow;
                } else {
                    curRow = sRow;
                }
                crnNo = whsType;
//                Shelves shelves = new Shelves(rowCount, crn_qty);
//                curRow = shelves.start(curRow);
//                if (curRow < 0) {
//                    throw new CoolException("检索库位失败,请联系管理员");
//                }
//                for (List<Integer> node : shelves.nodes){
//                    if (node.contains(curRow)) {
//                        crnNo = shelves.nodes.indexOf(node) + 1;
//                        break;
//                    }
//                }
            }
            basCrnpService.checkSiteStatus(crnNo);
            // 获取目标站
            Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
                    .eq("type_no", staDescId)
                    .eq("stn_no", sourceStaNo)
                    .eq("crn_no", crnNo);
            StaDesc staDesc = staDescService.selectOne(wrapper);
            if (Cools.isEmpty(staDesc)) {
                throw new CoolException("入库路径不存在");
            }
            BasDevp staNo = basDevpService.selectById(staDesc.getCrnStn());
            int inQty = staNo.getInQty()==null?0:staNo.getInQty();
            if (staNo.getAutoing().equals("Y") && inQty<2) {
                // 查找库位
                if (locMast == null) {
                    locMast = locMastService.queryFreeLocMast(curRow);
                }
                if (Cools.isEmpty(locMast)) {
                    throw new CoolException("没有空库位");
                }
                String locNo = locMast.getLocNo();
                // 更新库位排号
                rowLastno.setCurrentRow(curRow);
                rowLastnoService.updateById(rowLastno);
                // 返回dto
                startupDto.setCrnNo(crnNo);
                startupDto.setSourceStaNo(sourceStaNo);
                startupDto.setStaNo(staNo.getDevNo());
                startupDto.setLocNo(locNo);
            } else {
                throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
            }
        } else {
            throw new CoolException(rowLastno.getWhsType()+"号库位排号分配规则不可用");
        // 检测目标站
        BasDevp staNo = basDevpService.selectById(staDesc.getCrnStn());
        if (!staNo.getAutoing().equals("Y")) {
            throw new CoolException("目标站" + staDesc.getCrnStn() + "不可用");
        }
        // 生成工作号
        int workNo = getWorkNo(0);
        // 返回dto
        startupDto.setWorkNo(workNo);
        startupDto.setSourceStaNo(sourceStaNo);
        startupDto.setStaNo(staNo.getDevNo());
        startupDto.setLocNo(locMast.getLocNo());
        startupDto.setCrnNo(locMast.getCrnNo());
        return startupDto;
    }
    public static void main(String[] args) {
        System.out.println(Arith.remainder(1, 4));
        System.out.println("0200201".substring(0, 2));
        String locNo = "0800201";
        int row = Integer.parseInt(locNo.substring(0, 2));
        double remainder = Arith.remainder(row, 4);
        int targetRow;
        if (remainder == 1) {
            // 得到当前库位的外围库位
            targetRow =  row + 1;
        } else if (remainder == 0) {
            // 得到当前库位的内围库位
            targetRow =  row - 1;
        } else {
            return;
    // 靠近摆放规则 --- 空托
    private LocMast getLocNoStep4(Integer staDescId, LocTypeDto locTypeDto, Integer sourceStaNo) {
        LocMast locMast = null;
        // 靠近摆放规则 --- 空托
        if (staDescId == 10) {
            // 获取目标站
            Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
                    .eq("type_no", staDescId)
                    .eq("stn_no", sourceStaNo);
            StaDesc staDesc = staDescService.selectOne(wrapper);
            if (staDesc == null) {
                throw new CoolException("入库路径不存在");
            }
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                    .eq("loc_sts", "O")
                    .eq("crn_no", staDesc.getCrnNo())
                    .eq("loc_type1",locTypeDto.getLocType1())
                    .orderBy("lev1,bay1,row1"));
            if (!locMasts.isEmpty()) {
                for (LocMast loc : locMasts) {
                    LocMast locMast0 = locMastService.findNearloc(loc.getLocNo());
                    // 浅库位符合尺寸检测
                    if (VersionUtils.checkLocType(locMast0, locTypeDto)) {
                        locMast = locMast0;
                        break;
                    }
                }
            }
            if (locMast == null) {
                throw new CoolException("缺少空库位");
            }
        }
        String zerofill = zerofill(String.valueOf(targetRow), 2)+locNo.substring(2);
        System.out.println(zerofill);
        return locMast;
    }
    public static String zerofill(String msg, Integer count) {
        if (msg.length() == count) {
@@ -237,4 +294,38 @@
        }
    }
}
    /**
     * 根据入库站获取库位排号分配
     */
    private Integer getWhsType(Integer sourceStaNo, int times) {
        if (times >= 16) {
            return 4;
        }
        switch (sourceStaNo) {
            case 173:
            case 176:
            case 180:
            case 185:
                return 1;
            case 189:
            case 194:
            case 198:
            case 202:
                return 2;
            case 206:
//            case 211:
//            case 215:
//            case 219:
//            case 223:
            case 227:
                return 3;
            case 305:
            case 303:
            case 301:
                return 4;
            default:
                throw new CoolException("根据入库站获取库位排号分配失败,入库站:" + sourceStaNo);
        }
    }
}