自动化立体仓库 - WMS系统
#
zjj
2024-06-08 370a3ebbe96b9bafcc74be3f9a266a75acf168db
src/main/java/com/zy/common/service/CommonService.java
@@ -50,7 +50,7 @@
    /**
     * 生成工作号
     * @param wrkMk 0:入库 1 - 3000 ; 1:拣料/并板/盘点 3001 - 6000 ; 2: 出库 6001 -9000 ; 3:其他 9001 -9999
     * @param wrkMk
     * @return workNo(工作号)
     */
    public int getWorkNo(Integer wrkMk) {
@@ -92,68 +92,114 @@
     * @param whsType 类型 1:双深式货架
     * @param staDescId 路径工作类型
     * @param sourceStaNo 源站
     * @param matNos 商品编号集合
     * @return locNo 检索到的库位号
     */
    @Transactional
    public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, List<String> matNos, LocTypeDto locTypeDto, int times) {
        whsType = getWhsType(sourceStaNo, times);
        StartupDto startupDto = new StartupDto();
        // 生成工作号
        int workNo = getWorkNo(0);
        RowLastno rowLastno = rowLastnoService.selectById(whsType);
        if (Cools.isEmpty(rowLastno)) {
            throw new CoolException("数据异常,请联系管理员");
        }
        // ===============>>>> 开始执行
        int curRow = rowLastno.getCurrentRow();
        int sRow = rowLastno.getsRow();
        int eRow = rowLastno.geteRow();
        int crn_qty = rowLastno.getCrnQty();
        int rowCount = eRow - sRow + 1;
        // 目标堆垛机号
        int crnNo = 0;
    public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, Integer moveCrnNo, LocTypeDto locTypeDto, int times) {
        // 目标库位
        LocMast locMast = null;
        // 靠近摆放规则 --- 同天同规格物料
        if (!Cools.isEmpty(matNos)) {
            List<String> locNos = locDetlService.getSameDetlToday(matNos.get(0), sRow, eRow);
            for (String locNo : locNos) {
                if (Utils.isShallowLoc(slaveProperties, locNo)) {
                    continue;
        // 靠近摆放规则 --- 空托
        locMast = getLocNoStep4(staDescId, locTypeDto, sourceStaNo);
        if (locMast != null) {
            //找到库位,返回dto
            return getLocNoStep6(staDescId, sourceStaNo, locMast);//返回dto
        }
        //库位规则
//        locMast = getLocNoStepRule(matnr, locTypeDto);
//        if (locMast != null) {
//            //找到库位,返回dto
//            return getLocNoStep6(staDescId, sourceStaNo, locMast);//返回dto
//        }
        // 靠近摆放规则 --- 相同订单号, 同天同规格物料
        locMast = getLocNoStep3(staDescId, matnr, batch, grade, locTypeDto,sourceStaNo);
        if (locMast != null) {
            //找到库位,返回dto
            return getLocNoStep6(staDescId, sourceStaNo, locMast);//返回dto
        }
        //搜索整个空库位组
        locMast = getLocNoStepSingle(locTypeDto,sourceStaNo);
        if (locMast != null) {
            //找到库位,返回dto
            return getLocNoStep6(staDescId, sourceStaNo, locMast);//返回dto
        }
        //找不到库位,抛出异常
        throw new CoolException("没有空库位");
    }
    // 搜索单品(整个库位组)
    private LocMast getLocNoStepSingle(LocTypeDto locTypeDto,Integer sourceStaNo) {
        LocMast locMast = null;
        StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>().eq("type_no", 1).eq("stn_no", sourceStaNo));
        //单品
        List<LocMast> locMasts = locMastService.selectAreaEmpty(locTypeDto.getLocType1(),staDesc.getCrnNo());//搜索货物
        for (LocMast mast : locMasts) {
            LocMast tmp = null;
            boolean groupLoc = Utils.isShallowLoc(slaveProperties,mast.getLocNo());
            if (groupLoc) {
                String shallowLoc = Utils.getDeepLoc(slaveProperties, mast.getLocNo());
                LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>()
                        .eq("loc_no", shallowLoc).eq("loc_sts", "O"));
                if (!Cools.isEmpty(locMast2)) {
                    tmp = locMast2;
                }else {
                    tmp = mast;
                }
                String shallowLocNo = Utils.getShallowLoc(slaveProperties, locNo);
                // 检测目标库位是否为空库位
                LocMast shallowLoc = locMastService.selectById(shallowLocNo);
                if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
                    if (VersionUtils.locMoveCheckLocType(shallowLoc, locTypeDto)) {
                        if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) {
                            locMast = shallowLoc;
                            crnNo = locMast.getCrnNo();
                            break;
                        }
                    }
            }else {
                if (!Cools.isEmpty(mast)) {
                    tmp = mast;
                }
            }
            //预留空库位
            if (tmp != null && locMastService.checkEmptyCount(mast, 10)) {
                locMast = tmp;
                break;
            }
        }
        // 靠近摆放规则 --- 空托
        if (staDescId == 10) {
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow));
            if (locMasts.size() > 0) {
                for (LocMast loc : locMasts) {
                    if (Utils.isShallowLoc(slaveProperties, loc.getLocNo())) {
        return locMast;
    }
    // 靠近摆放规则 --- 相同订单号, 同天同规格物料
    private LocMast getLocNoStep3(Integer staDescId, String matnr, String batch, String grade, LocTypeDto locTypeDto,Integer sourceStaNo) {
        LocMast locMast = null;
        StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>().eq("type_no", 1).eq("stn_no", sourceStaNo));
        if (staDescId == 1) {
            //先判断工作档,查找主档IOType=1, wrkSts < 10的工作明细,料号相同的明细库位
            List<WrkMast> wrkMasts = wrkMastService.selectSameMatnrs(matnr, batch, grade);
            for (WrkMast wrkMast : wrkMasts) {
                LocMast locMast0 = locMastService.findNearloc(wrkMast.getLocNo());
                if (null != locMast0) {
                    if (!staDesc.getCrnNo().equals(locMast0.getCrnNo())){
                        continue;
                    }
                    String shallowLocNo = Utils.getShallowLoc(slaveProperties,  loc.getLocNo());
                    // 检测目标库位是否为空库位
                    LocMast shallowLoc = locMastService.selectById(shallowLocNo);
                    if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
                        if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) {
                            locMast = shallowLoc;
                            crnNo = locMast.getCrnNo();
                    // 浅库位符合尺寸检测
                    if (VersionUtils.checkLocType(locMast0, locTypeDto)) {
                        locMast = locMast0;
                    }
                }
            }
            if (Cools.isEmpty(locMast)) {
                //再判断库存明细档,料号相同的明细库位
                List<String> locNos = locDetlService.getSameDetl(matnr, batch, grade);
                for (String locNo : locNos) {
                    LocMast locMast0 = locMastService.findNearloc(locNo);
                    if (null != locMast0) {
                        if (!staDesc.getCrnNo().equals(locMast0.getCrnNo())){
                            continue;
                        }
                        // 浅库位符合尺寸检测
                        if (VersionUtils.checkLocType(locMast0, locTypeDto)) {
                            locMast = locMast0;
                            break;
                        }
                    }
@@ -161,120 +207,76 @@
            }
        }
        // 如果没有相近物料,则按规则轮询货架
        if (null == locMast) {
            Shelves shelves = new Shelves(rowCount, crn_qty);
            if (whsType != 4) {
                int divides = (int) Arith.divides(1, curRow - 1, 16);
                curRow = (int) Arith.remainder(curRow, 16);
                for (int i = 0; i < shelves.group; i ++) {
                    curRow = shelves.start(curRow);
                    if (curRow < 0) {
                        throw new CoolException("检索库位失败,请联系管理员");
                    }
                    Integer crnNo1 = shelves.get(curRow);
                    if (basCrnpService.checkSiteError(crnNo1, true)) {
                        crnNo = crnNo1 + divides*4;
                        break;
                    }
                }
            } else {
                for (int i = 0; i < shelves.group; i ++) {
                    curRow = shelves.start(curRow);
                    if (curRow < 0) {
                        throw new CoolException("检索库位失败,请联系管理员");
                    }
                    Integer crnNo1 = shelves.get(curRow);
                    if (basCrnpService.checkSiteError(crnNo1, true)) {
                        crnNo = crnNo1;
                        break;
                    }
                }
            }
        }
        return locMast;
    }
        if (crnNo == 0) {
            throw new CoolException("没有可用的堆垛机");
        }
    //返回dto
    private StartupDto getLocNoStep6(Integer staDescId, Integer sourceStaNo, LocMast locMast) {
        StartupDto startupDto = new StartupDto();
        // 获取目标站
        Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
                .eq("type_no", staDescId)
                .eq("stn_no", sourceStaNo)
                .eq("crn_no", crnNo);
                .eq("crn_no",locMast.getCrnNo());
        StaDesc staDesc = staDescService.selectOne(wrapper);
        if (Cools.isEmpty(staDesc)) {
            log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo);
            log.error("入库路径不存在, staDescId={}, sourceStaNo={}", staDescId, sourceStaNo);
            throw new CoolException("入库路径不存在");
        }
        // 检测目标站
        BasDevp staNo = basDevpService.selectById(staDesc.getCrnStn());
        if (!staNo.getAutoing().equals("Y")) {
            throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
        }
        // 更新库位排号
        rowLastno.setCurrentRow(curRow);
        rowLastnoService.updateById(rowLastno);
        // 开始查找库位 ==============================>>
        // 1.当检索库排为浅库位排时,优先寻找当前库排的深库位排
        if (locMast == null) {
            if (Utils.isShallowLoc(slaveProperties, curRow)) {
                Integer deepRow = Utils.getDeepRow(slaveProperties, curRow);
                locMast = locMastService.queryFreeLocMast(deepRow, locTypeDto.getLocType1());
                // todo:luxiaotao 如果用浅排找到的深库位,那么则需要判断这个深库位对应的浅库位是否有货(F、X、D)
                // 因库位移转、需预留空库位
                if (!locMastService.checkEmptyCount(locMast)) {
                    locMast = null;
                }
            }
            if (Cools.isEmpty(locMast)) {
                locMast = locMastService.queryFreeLocMast(curRow, locTypeDto.getLocType1());
                // 因库位移转、需预留空库位
                if (!locMastService.checkEmptyCount(locMast)) {
                    locMast = null;
                }
                // 目标库位 ===>> 浅库位, 则校验其深库位是否为 F D X
                if (null != locMast && Utils.isShallowLoc(slaveProperties, locMast.getLocNo())) {
                    LocMast deepLoc = locMastService.selectById(Utils.getDeepLoc(slaveProperties, locMast.getLocNo()));
                    if (!deepLoc.getLocSts().equals("F") && !deepLoc.getLocSts().equals("D") && !deepLoc.getLocSts().equals("X")) {
                        locMast = null;
                    }
                }
                // 目标库位 ===>> 深库位, 则校验其浅库位是否为 O
                if (null != locMast && Utils.isDeepLoc(slaveProperties, locMast.getLocNo())) {
                    LocMast shallowLoc = locMastService.selectById(Utils.getShallowLoc(slaveProperties, locMast.getLocNo()));
                    if (!shallowLoc.getLocSts().equals("O")) {
                        locMast = null;
                    }
                }
            }
            throw new CoolException("目标站" + staDesc.getCrnStn() + "不可用");
        }
        // 2.库位当前所属尺寸无空库位时,调整尺寸参数,向上兼容检索库位
        if (Cools.isEmpty(locMast)) {
            // 当前巷道无空库位时,递归调整至下一巷道,检索全部巷道无果后,跳出递归
            if (times < rowCount) {
                times = times + 1;
                return getLocNo(1, staDescId, sourceStaNo, matNos, locTypeDto, times);
            }
            // 轻货物找轻库位为空时,可以去找重库位仓
            if (locTypeDto.getLocType1() == 1) {
                locTypeDto.setLocType1((short) 2);
                return getLocNo(1, staDescId, sourceStaNo, matNos, locTypeDto, times);
            }
            log.error("系统没有空库位!!! 尺寸规格: {}, 轮询次数:{}", JSON.toJSONString(locTypeDto), times);
            throw new CoolException("没有空库位");
        }
        String locNo = locMast.getLocNo();
        // 生成工作号
        int workNo = getWorkNo(0);
        // 返回dto
        startupDto.setWorkNo(workNo);
        startupDto.setCrnNo(crnNo);
        startupDto.setSourceStaNo(sourceStaNo);
        startupDto.setStaNo(staNo.getDevNo());
        startupDto.setLocNo(locNo);
        startupDto.setLocNo(locMast.getLocNo());
        startupDto.setCrnNo(locMast.getCrnNo());
        return startupDto;
    }
    // 靠近摆放规则 --- 空托
    private LocMast getLocNoStep4(Integer staDescId, LocTypeDto locTypeDto, Integer sourceStaNo) {
        LocMast locMast = null;
        // 靠近摆放规则 --- 空托
        if (staDescId == 10) {
            // 获取目标站
            Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
                    .eq("type_no", staDescId)
                    .eq("stn_no", sourceStaNo);
            StaDesc staDesc = staDescService.selectOne(wrapper);
            if (staDesc == null) {
                throw new CoolException("入库路径不存在");
            }
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                    .eq("loc_sts", "O")
                    .eq("crn_no", staDesc.getCrnNo())
                    .eq("loc_type1",locTypeDto.getLocType1())
                    .orderBy("lev1,bay1,row1"));
            if (!locMasts.isEmpty()) {
                for (LocMast loc : locMasts) {
                    LocMast locMast0 = locMastService.findNearloc(loc.getLocNo());
                    // 浅库位符合尺寸检测
                    if (VersionUtils.checkLocType(locMast0, locTypeDto)) {
                        locMast = locMast0;
                        break;
                    }
                }
            }
            if (locMast == null) {
                throw new CoolException("缺少空库位");
            }
        }
        return locMast;
    }
@@ -317,6 +319,10 @@
//            case 223:
            case 227:
                return 3;
            case 305:
            case 303:
            case 301:
                return 4;
            default:
                throw new CoolException("根据入库站获取库位排号分配失败,入库站:" + sourceStaNo);
        }