入库流程功能开发

skyouc

1 天以前 30bb734c3c5de070ab9513128980bfdbe1880857

 src/main/java/com/zy/asrs/service/impl/MobileServiceImpl.java

@@ -8,12 +8,18 @@
import com.core.exception.CoolException;
import com.zy.asrs.entity.*;
import com.zy.asrs.entity.param.*;
import com.zy.asrs.entity.result.ForwardAGVTaskDTO;
import com.zy.asrs.entity.result.HIKApiDTO;
import com.zy.asrs.entity.result.HIKResultDTO;
import com.zy.asrs.enums.LocAreaType;
import com.zy.asrs.enums.LocStsType;
import com.zy.asrs.enums.OrderSettle;
import com.zy.asrs.mapper.LocMastMapper;
import com.zy.asrs.mapper.ManLocDetlMapper;
import com.zy.asrs.service.*;
import com.zy.asrs.utils.MatUtils;
import com.zy.asrs.utils.OrderInAndOutUtil;
import com.zy.common.constant.HIKApiConstant;
import com.zy.common.constant.MesConstant;
import com.zy.common.entity.Parameter;
import com.zy.common.model.DetlDto;
@@ -28,7 +34,10 @@
import org.springframework.transaction.annotation.Transactional;

import javax.annotation.Resource;
import java.math.BigDecimal;
import java.math.RoundingMode;
import java.util.*;
import java.util.stream.Collectors;

/**
 * 移动端服务核心类
@@ -106,6 +115,12 @@

    @Autowired
    private TaskDetlService taskDetlService;
    @Autowired
    private BasStationService basStationService;
    @Autowired
    private BasContainerService basContainerService;
    @Autowired
    private BasAreasService basAreasService;

    @Override
    @Transactional
@@ -560,7 +575,8 @@
        }
        // 判断是否有相同条码的数据
        if (waitPakinService.selectCount(new EntityWrapper<WaitPakin>().
                eq("zpallet", param.getBarcode()).eq("io_status", "N")) > 0) {
                eq("zpallet", param.getBarcode())
                .eq("io_status", "N")) > 0) {
            throw new CoolException(param.getBarcode() + "数据正在进行入库");
        }

@@ -576,7 +592,6 @@
        }

        Date now = new Date();

        // 无单组托
        if (Cools.isEmpty(param.getOrderNo())) {
            // 生成入库通知档
@@ -593,19 +608,21 @@
                }
            });


            for (DetlDto detlDto : detlDtos) {
                Mat mat = matService.selectByMatnr(detlDto.getMatnr());
                if (Cools.isEmpty(mat)) {
                    throw new CoolException(detlDto.getMatnr() + "商品档案不存在");
                }
                if (mat.getUpQty().compareTo(detlDto.getAnfme()) < 0) {
                    throw new CoolException("物料：" + detlDto.getMatnr() + "单次最大组托上限为：" + mat.getUpQty());
                }
                WaitPakin waitPakin = new WaitPakin();
                BeanUtils.copyProperties(mat, waitPakin);
                waitPakin.setBatch(detlDto.getBatch());
                waitPakin.setZpallet(param.getBarcode());   // 托盘码
                waitPakin.setIoStatus("N");     // 入出状态
                waitPakin.setAnfme(detlDto.getAnfme());  // 数量
                waitPakin.setStatus("Y");    // 状态
                waitPakin.setZpallet(param.getBarcode());
                waitPakin.setIoStatus("N");
                waitPakin.setAnfme(detlDto.getAnfme());
                waitPakin.setStatus("Y");
                waitPakin.setAppeUser(userId);
                waitPakin.setAppeTime(now);
                waitPakin.setModiUser(userId);
@@ -617,13 +634,13 @@
            // 关联组托
        } else {
//            Order order = orderService.selectByNo(param.getOrderNo());
            Order order = OrderInAndOutUtil.selectByNo(Boolean.TRUE, param.getOrderNo());
            if (Cools.isEmpty(order) || order.getSettle() > 2) {
                throw new CoolException("单据编号已过期");
            }
            // 生成入库通知档
            List<DetlDto> detlDtos = new ArrayList<>();
            param.getCombMats().forEach(elem -> {
                Order order = OrderInAndOutUtil.selectByNo(Boolean.TRUE, elem.getOrderNo());
                if (Cools.isEmpty(order) || order.getSettle() > 2) {
                    throw new CoolException("单据编号已过期");
                }
                // 订单明细数量校验
//                OrderDetl orderDetl = OrderInAndOutUtil.selectItem(Boolean.TRUE, order.getId(), elem.getMatnr(), elem.getBatch(), elem.getBrand(), elem.getStandby1(), elem.getStandby2(), elem.getStandby3(),
//                        elem.getBoxType1(), elem.getBoxType2(), elem.getBoxType3());
@@ -642,6 +659,8 @@
                        elem.getBoxType1(), elem.getBoxType2(), elem.getBoxType3(), elem.getAnfme());
                DetlDto detlDto = new DetlDto(elem.getMatnr(), elem.getBatch(), elem.getBrand(), elem.getStandby1(), elem.getStandby2(), elem.getStandby3(),
                        elem.getBoxType1(), elem.getBoxType2(), elem.getBoxType3(), elem.getAnfme());
                detlDto.setOrderId(order.getId());
                detlDto.setOrderNo(order.getOrderNo());
                if (DetlDto.has(detlDtos, detlDto)) {
                    DetlDto one = DetlDto.findDto(detlDtos, detlDto);
                    assert one != null;
@@ -650,16 +669,45 @@
                    detlDtos.add(detlDto);
                }
            });

            BasContainer container = basContainerService.selectOne(new EntityWrapper<BasContainer>().eq("barcode", param.getBarcode()));
            if (Objects.isNull(container)) {
                throw new CoolException("数据错误：容器码不存在！！");
            }
            if (container.getMixMax() < detlDtos.size()) {
                throw new CoolException("超出容器最大混装数量，当前容器最大数量为：" + container.getMixMax() + "!!");
            }
            Set<String> matnrs = detlDtos.stream().map(DetlDto::getMatnr).collect(Collectors.toSet());
            List<Mat> mats = matService.selectList(new EntityWrapper<Mat>().in("matnr", matnrs));
            Set<Long> tagIds = mats.stream().map(Mat::getTagId).collect(Collectors.toSet());
            if (tagIds.size() > 1) {
                throw new CoolException("组托物料类型不一致，只有相同的物料分类才可以组托！！");
            }
            //还可以放入多少种物料
            Integer suplus = container.getMixMax();
            for (DetlDto detlDto : detlDtos) {
                Mat mat = matService.selectByMatnr(detlDto.getMatnr());
                if (Cools.isEmpty(mat)) {
                    throw new CoolException(detlDto.getMatnr() + "商品档案不存在");
                }
                //最多可放数量
                Double singleMax = mat.getUpQty() * suplus;
                if (singleMax.compareTo(detlDto.getAnfme()) < 0) {
                    throw new CoolException("物料：" + detlDto.getMatnr() + "单次组托上限为：" + mat.getUpQty() + ",当前总量超出托盘装载上限!!");
                }
                BigDecimal decimal = new BigDecimal(detlDto.getAnfme() / mat.getUpQty());
                //当前物料需要占用料箱格数
                Integer curr = decimal.setScale(0, RoundingMode.CEILING).intValue();
                suplus = suplus - curr;
                if (suplus < 0) {
                    throw new CoolException("物料：" + detlDto.getMatnr() + ", 超出当前托盘装载上限！！");
                }

                WaitPakin waitPakin = new WaitPakin();
                BeanUtils.copyProperties(mat, waitPakin);
//                waitPakin.sync(mat);
                waitPakin.setOrderNo(order.getOrderNo());   // 单据编号
                waitPakin.setOrderId(order.getId());
                waitPakin.setOrderNo(detlDto.getOrderNo());   // 单据编号
                waitPakin.setOrderId(detlDto.getOrderId());
                waitPakin.setBatch(detlDto.getBatch());     // 序列码
                waitPakin.setZpallet(param.getBarcode());   // 托盘码
                waitPakin.setIoStatus("N");     // 入出状态
@@ -673,8 +721,12 @@
                    throw new CoolException("保存入库通知档失败");
                }
            }
//            orderService.updateSettle(order.getId(), 2L, userId);
            OrderInAndOutUtil.updateOrder(Boolean.TRUE, order.getId(), 2L, userId);

            Set<String> stringSet = param.getCombMats().stream().map(CombParam.CombMat::getOrderNo).collect(Collectors.toSet());
            stringSet.forEach(orderNo -> {
                Order order = OrderInAndOutUtil.selectByNo(Boolean.TRUE, orderNo);
                OrderInAndOutUtil.updateOrder(Boolean.TRUE, order.getId(), 2L, userId);
            });
        }

    }
@@ -911,7 +963,6 @@
                        log.error("", e);
                    }
                }

            }

            // 生成入库单据
@@ -1139,13 +1190,12 @@
                .eq("frozen", 0)
                .ne("full_plt", "Y")
                .eq("loc_sts", LocStsType.LOC_STS_TYPE_O.type).orderAsc(Arrays.asList("row1"))));

    }

    /**
     * @author Ryan
     * @date 2025/9/22
     * @description: 呼叫AGV搬运
     * @description: 呼叫空车
     * @version 1.0
     */
    @Override
@@ -1173,79 +1223,275 @@

    /**
     * @author Ryan
     * @date 2025/9/24
     * @description: 获取订单物料信息
     * @version 1.0
     */
    @Override
    public R getMatsByQRcode(PakinMatsByQRParams params) {
        if (Objects.isNull(params)) {
            throw new CoolException("参数不能为空！！");
        }
        if (Objects.isNull(params.getOrderNo())) {
            throw new CoolException("单号不能为空！！");
        }
        OrderPakin orderPakin = orderPakinService.selectOne(new EntityWrapper<OrderPakin>().eq("order_no", params.getOrderNo()));
        if (Objects.isNull(orderPakin)) {
            throw new CoolException("数据错误：单据不存在！！");
        }
        List<OrderDetlPakin> detlPakins = orderDetlPakinService.selectList(new EntityWrapper<OrderDetlPakin>()
                .eq(!Cools.isEmpty(params.getMatnr()), "matnr", params.getMatnr())
                .eq("order_id", orderPakin.getId()));
        if (Objects.isNull(detlPakins) || detlPakins.isEmpty()) {
            throw new CoolException("数据错误： 单据明细不存在！！");
        }

        return R.ok().add(detlPakins);
    }

    /**
     * @author Ryan
     * @date 2025/9/24
     * @description: AGV呼叫搬运
     * @version 1.0
     */
    @Override
    public R OutCallAgv(AgvCallParams params, Long userId) {
        /**获取入库最早的一条数据**/
        LocCache locCaches = locCacheService.selectOne(new EntityWrapper<LocCache>()
                .eq("loc_sts", LocStsType.LOC_STS_TYPE_F.type)
                .eq("frozen", 0)
                .orderDesc(Arrays.asList("sort", "first_time"))
                .last("OFFSET 0 ROWS FETCH NEXT 1 ROWS ONLY"));
        if (Objects.isNull(locCaches)) {
            throw new CoolException("暂无满足需求库位！");
        }
        BasStation station = basStationService.selectOne(new EntityWrapper<BasStation>()
                .eq("loc_sts", LocStsType.LOC_STS_TYPE_O.type)
                .eq("dev_no", params.getTarSite()));
        if (Objects.isNull(station)) {
            throw new CoolException("站点正在执行任务！！");
        }

        /**生成缓存区出库任务*/
        generateCacheOutTask(station, locCaches, userId);

        /**生成立库出库任务*/
        generateCRNOutTask(locCaches);

        return R.ok();
    }

    @Override
    public R callEmptyCar(AgvCallParams params) {
        List<LocCache> locSts = locCacheService.selectList(new EntityWrapper<LocCache>().eq("loc_sts", LocStsType.LOC_STS_TYPE_D.type));
        if (locSts.isEmpty()){
            throw new CoolException("暂无空板库位");
        }

        HIKApiDTO hikApiDTO =new HIKApiDTO()
                .setOrg(locSts.get(0).getLocNo())
                .setOrgType("05")
                .setTar(params.getTarSite())
                .setTarType("05")
                .setTaskType("GT5")
                .setPriority("1")
                .setCtnrType("2")
                ;
        HIKResultDTO hikResultDTO = sendAgvTask(hikApiDTO, HIKApiConstant.AGV_CALL_IN_PATH);
        if (!hikResultDTO.isSuccess()){
            return R.error(hikResultDTO.getMessage());
        }

        return R.ok();
    }

    /**
     * 生成立库出库任务
     * @author Ryan
     * @date 2025/12/3 8:06
     * @param locCaches
     */
    @Override
    @Transactional(rollbackFor = Exception.class)
    public void generateCRNOutTask(LocCache locCaches) {
        if (Objects.isNull(locCaches)) {
            throw new CoolException("库位不能为空！！");
        }
        BasAreas basAreas = basAreasService.selectOne(new EntityWrapper<BasAreas>().eq("whs_type_id", LocAreaType.LOC_AREA_TYPE_IN_CACHE.type));
        if (Objects.isNull(basAreas)) {
            throw new CoolException("库区不存在！！");
        }
        List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>()
                .eq("area_id", basAreas.getAreaNo())
                .eq("loc_id", locCaches.getId()));

        if (Objects.isNull(locDetls)) {
            throw new CoolException("库存明细不存在！！");
        }

        //按物料编码分类
        Map<String, List<LocDetl>> listMap = locDetls.stream().collect(Collectors.groupingBy(LocDetl::getMatnr));
        listMap.forEach((key, detls) -> {

        });

        locDetls.forEach(locDetl -> {

        });
    }

    /**
     * @author Ryan
     * @date 2025/9/25
     * @description: 呼叫AGV生成出库任务
     * @version 1.0
     */
    @Transactional(rollbackFor = Exception.class)
    public void generateCacheOutTask(BasStation station, LocCache loc, Long userId) {
        // 获取工作号
        int workNo = commonService.getWorkNo(WorkNoType.PICK.type);
        // 保存工作档
        Task task = new Task();
        task.setWrkNo(workNo)
                .setIoTime(new Date())
                .setWrkSts(11L) // 工作状态：11.生成出库ID
                .setIoType(101) // 入出库状态： 11.库格移载
                .setTaskType("agv")
                .setIoPri(10D)
                .setFullPlt("Y") // 满板：Y
                .setPicking("N") // 拣料
                .setExitMk("N")// 退出
                .setStaNo(station.getDevNo())
                .setSourceLocNo(loc.getLocNo())
                .setEmptyMk(loc.getLocSts().equals("D") ? "Y" : "N")// 空板
                .setBarcode(loc.getBarcode())// 托盘码
                .setLinkMis("N")
                .setAppeUser(userId)
                .setAppeTime(new Date())
                .setModiUser(userId)
                .setModiTime(new Date());
        if (!taskService.insert(task)) {
            throw new CoolException("保存工作档失败");
        }
        List<LocDetl> detls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_id", loc.getId()));
        if (Objects.isNull(detls) || detls.isEmpty()) {
            throw new CoolException("数据错误：库位明细为空！！");
        }
        List<TaskDetl> taskDetls = new ArrayList<>();
        detls.forEach(pakin -> {
            TaskDetl wrkDetl = new TaskDetl();
            BeanUtils.copyProperties(pakin, wrkDetl);
            wrkDetl.setWrkNo(workNo)
                    .setIoTime(new Date())
                    .setOrderNo(pakin.getOrderNo())
                    .setAnfme(pakin.getAnfme())
                    .setZpallet(pakin.getZpallet())
                    .setBatch(pakin.getBatch())
                    .setMatnr(pakin.getMatnr())
                    .setMaktx(pakin.getMaktx())
                    .setAppeUser(userId)
                    .setUnit(pakin.getUnit())
                    .setModel(pakin.getModel())
                    .setAppeTime(new Date())
                    .setModiUser(userId);
            taskDetls.add(wrkDetl);
        });



        //保存工作档明细
        if (!taskDetlService.insertBatch(taskDetls)) {
            throw new CoolException("保存工作档明细失败");
        }

        loc.setLocSts(LocStsType.LOC_STS_TYPE_R.type);
        loc.setModiUser(userId);
        loc.setModiTime(new Date());

        if (!locCacheService.updateById(loc)) {
            throw new CoolException("更新库位状态信息！！");
        }

        // 修改目标站点信息
        if (station.getLocSts().equals("O")) {
            station.setLocSts("S"); // S.入库预约
            station.setModiTime(new Date());
            station.setModiUser(userId);
            if (!basStationService.updateById(station)) {
                throw new CoolException("更新目标库位状态失败");
            }
        } else {
            throw new CoolException("移转失败，目标库位状态：" + station.getLocSts());
        }
    }

    /**
     * @author Ryan
     * @date 2025/9/22
     * @description: 生成AGV搬运任务
     * @version 1.0
     */
    @Transactional(rollbackFor = Exception.class)
    public void generateAgvTask(String type, LocCache loc, String orgSite, String barcode, Long userId) {
        WaitPakin pakin = waitPakinService.selectOne(new EntityWrapper<WaitPakin>().eq("zpallet", barcode));
        if (Objects.isNull(pakin)) {
        List<WaitPakin> pakins = waitPakinService.selectList(new EntityWrapper<WaitPakin>().eq("zpallet", barcode));
        if (Objects.isNull(pakins) || pakins.isEmpty()) {
            throw new CoolException("组托信息不存在！！");
        }
        OrderPakin orderPakin = orderPakinService.selectById(pakin.getOrderId());
        if (Objects.isNull(orderPakin)) {
            throw new CoolException("单据不能为空！！");
        }

        List<OrderDetlPakin> detls = orderDetlPakinService.selectList(new EntityWrapper<OrderDetlPakin>().eq("order_id", pakin.getOrderId()));
        if (Objects.isNull(detls) || detls.isEmpty()) {
            throw new CoolException("数据错误：单据明细不存在！！");
        }

        Date now = new Date();
        // 获取工作号
        int workNo = commonService.getWorkNo(WorkNoType.PICK.type);
        // 保存工作档
        Task task = new Task();
        task.setWrkNo(workNo)
                .setIoTime(now)
                .setWrkSts(11L) // 工作状态：11.生成出库ID
                .setIoType(11) // 入出库状态： 11.库格移载
                .setIoTime(new Date())
                .setWrkSts(1L) // 工作状态：11.生成出库ID
                .setIoType(1) // 入出库状态： 11.库格移载
                .setTaskType("agv")
                .setIoPri(10D)
                .setLocNo(loc.getLocNo()) // 目标库位
                .setFullPlt("Y") // 满板：Y
                .setPicking("N") // 拣料
                .setExitMk("N")// 退出
                .setSourceLocNo(orgSite)
                .setSourceStaNo(orgSite)
                .setEmptyMk(loc.getLocSts().equals("D") ? "Y" : "N")// 空板
                .setBarcode(barcode)// 托盘码
                .setLinkMis("N")
                .setAppeUser(userId)
                .setAppeTime(now)
                .setAppeTime(new Date())
                .setModiUser(userId)
                .setModiTime(now);
                .setModiTime(new Date());
        if (!taskService.insert(task)) {
            throw new CoolException("保存工作档失败");
        }

        List<TaskDetl> taskDetls = new ArrayList<>();
        detls.forEach(detl -> {
        pakins.forEach(pakin -> {
            TaskDetl wrkDetl = new TaskDetl();
            BeanUtils.copyProperties(detl, wrkDetl);
            BeanUtils.copyProperties(pakin, wrkDetl);
            wrkDetl.setWrkNo(workNo)
                    .setIoTime(new Date())
                    .setAnfme(detl.getAnfme())
                    .setOrderNo(pakin.getOrderNo())
                    .setAnfme(pakin.getAnfme())
                    .setZpallet(pakin.getZpallet())
                    .setBatch(detl.getBatch())
                    .setMatnr(detl.getMatnr())
                    .setMaktx(detl.getMaktx())
                    .setBatch(pakin.getBatch())
                    .setMatnr(pakin.getMatnr())
                    .setMaktx(pakin.getMaktx())
                    .setAppeUser(userId)
                    .setUnit(detl.getUnit())
                    .setModel(detl.getModel())
                    .setUnit(pakin.getUnit())
                    .setModel(pakin.getModel())
                    .setAppeTime(new Date())
                    .setModiUser(userId);
            taskDetls.add(wrkDetl);
        });

        //保存工作档明细
        if (!taskDetlService.insertBatch(taskDetls)) {
            throw new CoolException("保存工作档明细失败");
        }
        // 修改目标库位状态
        if (loc.getLocSts().equals("O")) {
            loc.setLocSts("S"); // S.入库预约
            loc.setModiTime(now);
        if (loc.getLocSts().equals(LocStsType.LOC_STS_TYPE_O.type)) {
            loc.setLocSts(LocStsType.LOC_STS_TYPE_S.type); // S.入库预约
            loc.setModiTime(new Date());
            loc.setModiUser(userId);
            if (!locCacheService.updateById(loc)) {
                throw new CoolException("更新目标库位状态失败");
@@ -1254,4 +1500,58 @@
            throw new CoolException("移转失败，目标库位状态：" + loc.getLocSts$());
        }
    }


    public HIKResultDTO sendAgvTask(HIKApiDTO haiKangApiDTO,String path){
        HIKResultDTO result = new HIKResultDTO();

        ForwardAGVTaskDTO forwardAGVTaskParam = new ForwardAGVTaskDTO();
        forwardAGVTaskParam.setReqCode(UUID.randomUUID().toString().replace("-", ""));
        forwardAGVTaskParam.setClientCode("IWMS");
        forwardAGVTaskParam.setTaskTyp(haiKangApiDTO.getTaskType());
        forwardAGVTaskParam.setCtnrTyp(haiKangApiDTO.getCtnrType());
        forwardAGVTaskParam.setPriority(haiKangApiDTO.getPriority());
        List<ForwardAGVTaskDTO.PositionCodePaths> positionCodePathsList = new ArrayList<>();
        positionCodePathsList.add(new ForwardAGVTaskDTO.PositionCodePaths(haiKangApiDTO.getOrg(), haiKangApiDTO.getOrgType()));
        positionCodePathsList.add(new ForwardAGVTaskDTO.PositionCodePaths(haiKangApiDTO.getTar(), haiKangApiDTO.getTarType()));
        forwardAGVTaskParam.setPositionCodePath(positionCodePathsList);

        String body = JSON.toJSONString(forwardAGVTaskParam);
        String response = "";
        try {
            response = new HttpHandler.Builder()
                    .setUri(HIKApiConstant.AGV_IP)
                    .setPath(path)
                    .setJson(body)
                    .build()
                    .doPost();
            JSONObject jsonObject = JSON.parseObject(response);
            if (jsonObject.getInteger("code").equals(0)) {
                result.setSuccess(true);
            } else {
                result.setMessage(jsonObject.getString("message"));
                log.error("发送agv任务失败！！！url：{}；request：{}；response：{}", HIKApiConstant.AGV_IP + path, body, response);
            }
//            {"code":"1","data":"","interrupt":false,"message":"重复提交","msgErrCode":"0x3a80D012","reqCode":"fa92b49481a44627ae4d80c1400f28f6"}
        } catch (Exception e) {
            result.setMessage(e.getMessage());
            log.error("发送agv任务异常", e);
        } finally {
            try {
                // 保存接口日志
                apiLogService.save(
                        "发送agv任务",
                        HIKApiConstant.AGV_IP + path,
                        null,
                        "127.0.0.1",
                        body,
                        response,
                        result.isSuccess()
                );
            } catch (Exception e) {
                log.error("", e);
            }
        }
        return result;
    }
}