| | |
| | | import com.core.common.Cools; |
| | | import com.core.exception.CoolException; |
| | | import com.zy.asrs.entity.*; |
| | | import com.zy.asrs.entity.param.BasCrnDepthRuleRuntimePreviewParam; |
| | | import com.zy.asrs.entity.result.FindLocNoAttributeVo; |
| | | import com.zy.asrs.entity.result.KeyValueVo; |
| | | import com.zy.asrs.service.*; |
| | | import com.zy.asrs.utils.Utils; |
| | | import com.zy.asrs.utils.VersionUtils; |
| | | import com.zy.common.entity.Parameter; |
| | | import com.zy.common.model.CrnDepthRuleProfile; |
| | | import com.zy.common.model.LocTypeDto; |
| | | import com.zy.common.model.Shelves; |
| | | import com.zy.common.model.StartupDto; |
| | |
| | | import java.time.format.DateTimeFormatter; |
| | | import java.time.temporal.ChronoUnit; |
| | | import java.util.ArrayList; |
| | | import java.util.HashMap; |
| | | import java.util.LinkedHashSet; |
| | | import java.util.List; |
| | | import java.util.Locale; |
| | | import java.util.Map; |
| | | import java.util.Optional; |
| | | |
| | | /** |
| | | * 货架核心功能 |
| | |
| | | @Slf4j |
| | | @Service |
| | | public class CommonService { |
| | | private static final int MIN_SPARE_LOC_COUNT = 2; |
| | | |
| | | private static class Run2AreaSearchResult { |
| | | private final LocMast locMast; |
| | | private final RowLastno rowLastno; |
| | | private final List<Integer> runnableCrnNos; |
| | | |
| | | /** |
| | | * @param locMast 命中的空库位 |
| | | * @param rowLastno 命中库区对应的轮询游标记录 |
| | | * @param runnableCrnNos 当前库区可参与轮询的堆垛机顺序 |
| | | */ |
| | | private Run2AreaSearchResult(LocMast locMast, RowLastno rowLastno, List<Integer> runnableCrnNos) { |
| | | this.locMast = locMast; |
| | | this.rowLastno = rowLastno; |
| | | this.runnableCrnNos = runnableCrnNos; |
| | | } |
| | | } |
| | | |
| | | private static class Run2SearchResult { |
| | | private final LocMast locMast; |
| | | private final RowLastno rowLastno; |
| | | private final List<Integer> runnableCrnNos; |
| | | |
| | | private Run2SearchResult(LocMast locMast, RowLastno rowLastno, List<Integer> runnableCrnNos) { |
| | | this.locMast = locMast; |
| | | this.rowLastno = rowLastno; |
| | | this.runnableCrnNos = runnableCrnNos; |
| | | } |
| | | } |
| | | |
| | | private static class Run2Cursor { |
| | | private final int currentRow; |
| | | private final Integer currentCrnNo; |
| | | |
| | | private Run2Cursor(int currentRow, Integer currentCrnNo) { |
| | | this.currentRow = currentRow; |
| | | this.currentCrnNo = currentCrnNo; |
| | | } |
| | | } |
| | | |
| | | @Autowired |
| | | private WrkMastService wrkMastService; |
| | |
| | | private SlaveProperties slaveProperties; |
| | | @Autowired |
| | | private WrkDetlService wrkDetlService; |
| | | @Autowired |
| | | private BasCrnDepthRuleService basCrnDepthRuleService; |
| | | |
| | | /** |
| | | * 生成工作号 |
| | | * |
| | | * @param wrkMk |
| | | * @return workNo(工作号) |
| | | */ |
| | |
| | | int workNo = wrkLastno.getWrkNo(); |
| | | int sNo = wrkLastno.getSNo(); |
| | | int eNo = wrkLastno.getENo(); |
| | | workNo = workNo>=eNo ? sNo : workNo+1; |
| | | workNo = workNo >= eNo ? sNo : workNo + 1; |
| | | while (true) { |
| | | WrkMast wrkMast = wrkMastService.selectById(workNo); |
| | | if (null != wrkMast) { |
| | | workNo = workNo>=eNo ? sNo : workNo+1; |
| | | workNo = workNo >= eNo ? sNo : workNo + 1; |
| | | } else { |
| | | break; |
| | | } |
| | | } |
| | | // 修改序号记录 |
| | | if (workNo > 0){ |
| | | if (workNo > 0) { |
| | | wrkLastno.setWrkNo(workNo); |
| | | wrkLastnoService.updateById(wrkLastno); |
| | | } |
| | |
| | | if (workNo == 0) { |
| | | throw new CoolException("生成工作号失败,请联系管理员"); |
| | | } else { |
| | | if (wrkMastService.selectById(workNo)!=null) { |
| | | if (wrkMastService.selectById(workNo) != null) { |
| | | throw new CoolException("生成工作号" + workNo + "在工作档中已存在"); |
| | | } |
| | | } |
| | |
| | | |
| | | //拆盘机处空板扫码,驱动托盘向码垛位,不入库 |
| | | @Transactional |
| | | public StartupDto getScanBarcodeEmptyBoard(){ |
| | | public StartupDto getScanBarcodeEmptyBoard() { |
| | | StartupDto startupDto = new StartupDto(); |
| | | Integer staNo = 0; |
| | | if (wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("io_type", 201).eq("staNo", 216))<2){ |
| | | staNo=216; |
| | | if (wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("io_type", 201).eq("staNo", 216)) < 2) { |
| | | staNo = 216; |
| | | } |
| | | if (wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("io_type", 201).eq("staNo", 220))<2){ |
| | | staNo=220; |
| | | if (wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("io_type", 201).eq("staNo", 220)) < 2) { |
| | | staNo = 220; |
| | | } |
| | | |
| | | startupDto.setStaNo(staNo); |
| | |
| | | /** |
| | | * 检索库位号 |
| | | * |
| | | * @param staDescId 路径ID |
| | | * @param sourceStaNo 源站 |
| | | * @param staDescId 路径ID |
| | | * @param sourceStaNo 源站 |
| | | * @param findLocNoAttributeVo 属性 |
| | | * @param locTypeDto 类型 |
| | | * @param locTypeDto 类型 |
| | | * @return locNo 检索到的库位号 |
| | | */ |
| | | @Transactional |
| | | public StartupDto getLocNo(Integer staDescId, Integer sourceStaNo, FindLocNoAttributeVo findLocNoAttributeVo, LocTypeDto locTypeDto) { |
| | | try{ |
| | | return getLocNo(staDescId, sourceStaNo, findLocNoAttributeVo, locTypeDto, null); |
| | | } |
| | | |
| | | @Transactional |
| | | public StartupDto getLocNo(Integer staDescId, Integer sourceStaNo, FindLocNoAttributeVo findLocNoAttributeVo, LocTypeDto locTypeDto, List<Integer> recommendRows) { |
| | | try { |
| | | locTypeDto = normalizeLocTypeDto(staDescId, findLocNoAttributeVo, locTypeDto); |
| | | Integer whsType = Utils.GetWhsType(sourceStaNo); |
| | | RowLastno rowLastno = rowLastnoService.selectById(whsType); |
| | | RowLastnoType rowLastnoType = rowLastnoTypeService.selectById(rowLastno.getTypeId()); |
| | | Integer preferredArea = resolvePreferredArea(sourceStaNo, findLocNoAttributeVo); |
| | | if (preferredArea != null) { |
| | | findLocNoAttributeVo.setOutArea(preferredArea); |
| | | } |
| | | |
| | | /** |
| | | * 库型 1: 标准堆垛机库 2: 平库 3: 穿梭板 4: 四向车 5: AGV 0: 未知 |
| | | */ |
| | | switch (rowLastnoType.getType()){ |
| | | switch (rowLastnoType.getType()) { |
| | | case 1: |
| | | return getLocNoRun(whsType,staDescId,sourceStaNo,findLocNoAttributeVo,0,locTypeDto,0); |
| | | case 2: |
| | | log.error("站点={} 未查询到对应的规则",sourceStaNo); |
| | | break; |
| | | return getLocNoRun2(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, 0, locTypeDto, recommendRows, 0); |
| | | case 3: |
| | | log.error("站点={} 未查询到对应的规则",sourceStaNo); |
| | | break; |
| | | return getLocNoRun(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, 0, locTypeDto, 0); |
| | | case 4: |
| | | return getLocNoRun4(whsType,staDescId,sourceStaNo,findLocNoAttributeVo,4,locTypeDto,0); |
| | | return getLocNoRun4(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, 4, locTypeDto, 0); |
| | | case 5: |
| | | return getLocNoRun5(whsType,staDescId,sourceStaNo,findLocNoAttributeVo,0,locTypeDto,0); |
| | | return getLocNoRun5(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, 0, locTypeDto, recommendRows, 0); |
| | | default: |
| | | log.error("站点={} 未查询到对应的规则",sourceStaNo); |
| | | break; |
| | | throw new CoolException("站点=" + sourceStaNo + " 未查询到对应的库位规则"); |
| | | } |
| | | } catch (CoolException e) { |
| | | log.error("站点={} 查找库位失败: {}", sourceStaNo, e.getMessage(), e); |
| | | throw e; |
| | | } catch (Exception e) { |
| | | log.error("站点={} 查找库位异常", sourceStaNo, e); |
| | | throw new CoolException("站点=" + sourceStaNo + " 查找库位失败"); |
| | | } |
| | | } |
| | | |
| | | }catch (Exception e){ |
| | | log.error("站点={} 未查询到对应的规则",sourceStaNo); |
| | | /** |
| | | * 空托盘识别规则: |
| | | * 1. 以组托档物料编码 matnr=emptyPallet 为主,不再依赖 ioType=10。 |
| | | * 2. 保留 staDescId=10 的兼容判断,避免旧链路还未切换时行为突变。 |
| | | */ |
| | | private boolean isEmptyPalletRequest(Integer staDescId, FindLocNoAttributeVo findLocNoAttributeVo) { |
| | | if (findLocNoAttributeVo != null && "emptyPallet".equalsIgnoreCase(findLocNoAttributeVo.getMatnr())) { |
| | | return true; |
| | | } |
| | | return staDescId != null && staDescId == 10; |
| | | } |
| | | |
| | | /** |
| | | * 统一整理入库规格,避免不同入口传入的 locType 不一致。 |
| | | * |
| | | * 空托盘的库位策略有两段: |
| | | * 1. 首轮只限制 loc_type2=1,表示优先找窄库位。 |
| | | * 2. loc_type1 高度信息必须保留,后续再按低位向高位兼容。 |
| | | * |
| | | * 非空托盘只保留 loc_type1,满托找位不再使用 loc_type2/loc_type3 过滤。 |
| | | */ |
| | | private LocTypeDto normalizeLocTypeDto(Integer staDescId, FindLocNoAttributeVo findLocNoAttributeVo, LocTypeDto locTypeDto) { |
| | | LocTypeDto normalizedLocTypeDto = locTypeDto == null ? new LocTypeDto() : locTypeDto; |
| | | if (!isEmptyPalletRequest(staDescId, findLocNoAttributeVo)) { |
| | | normalizedLocTypeDto.setLocType2(null); |
| | | normalizedLocTypeDto.setLocType3(null); |
| | | return normalizedLocTypeDto; |
| | | } |
| | | if (findLocNoAttributeVo != null && Cools.isEmpty(findLocNoAttributeVo.getMatnr())) { |
| | | findLocNoAttributeVo.setMatnr("emptyPallet"); |
| | | } |
| | | normalizedLocTypeDto.setLocType2((short) 1); |
| | | return normalizedLocTypeDto; |
| | | } |
| | | |
| | | private LocTypeDto copyLocTypeDto(LocTypeDto locTypeDto) { |
| | | if (locTypeDto == null) { |
| | | return null; |
| | | } |
| | | LocTypeDto copied = new LocTypeDto(); |
| | | copied.setLocType1(locTypeDto.getLocType1()); |
| | | copied.setLocType2(locTypeDto.getLocType2()); |
| | | copied.setLocType3(locTypeDto.getLocType3()); |
| | | copied.setSiteId(locTypeDto.getSiteId()); |
| | | return copied; |
| | | } |
| | | |
| | | /** |
| | | * 空托盘固定按 4 段式找位: |
| | | * 1. 严格高度 + narrow |
| | | * 2. 严格高度 + any locType2 |
| | | * 3. 向上兼容高度 + narrow |
| | | * 4. 向上兼容高度 + any locType2 |
| | | */ |
| | | private List<LocTypeDto> buildEmptyPalletSearchLocTypes(LocTypeDto locTypeDto) { |
| | | LinkedHashSet<LocTypeDto> searchLocTypes = new LinkedHashSet<LocTypeDto>(); |
| | | LocTypeDto narrowStrictLocType = copyLocTypeDto(locTypeDto == null ? new LocTypeDto() : locTypeDto); |
| | | if (narrowStrictLocType != null) { |
| | | narrowStrictLocType.setLocType2((short) 1); |
| | | searchLocTypes.add(narrowStrictLocType); |
| | | LocTypeDto openStrictLocType = copyLocTypeDto(narrowStrictLocType); |
| | | openStrictLocType.setLocType2(null); |
| | | searchLocTypes.add(openStrictLocType); |
| | | |
| | | LocTypeDto narrowCompatibleLocType = buildUpwardCompatibleLocTypeDto(narrowStrictLocType); |
| | | if (narrowCompatibleLocType != null) { |
| | | narrowCompatibleLocType.setLocType2((short) 1); |
| | | searchLocTypes.add(narrowCompatibleLocType); |
| | | LocTypeDto openCompatibleLocType = copyLocTypeDto(narrowCompatibleLocType); |
| | | openCompatibleLocType.setLocType2(null); |
| | | searchLocTypes.add(openCompatibleLocType); |
| | | } |
| | | } |
| | | return new ArrayList<LocTypeDto>(searchLocTypes); |
| | | } |
| | | |
| | | private String buildEmptyPalletStageCode(LocTypeDto baseLocTypeDto, LocTypeDto stageLocTypeDto) { |
| | | boolean compatibleHeight = baseLocTypeDto != null |
| | | && baseLocTypeDto.getLocType1() != null |
| | | && stageLocTypeDto != null |
| | | && stageLocTypeDto.getLocType1() != null |
| | | && !baseLocTypeDto.getLocType1().equals(stageLocTypeDto.getLocType1()); |
| | | boolean narrowOnly = stageLocTypeDto != null |
| | | && stageLocTypeDto.getLocType2() != null |
| | | && stageLocTypeDto.getLocType2() == 1; |
| | | return (compatibleHeight ? "compatible-height" : "strict-height") |
| | | + "-" |
| | | + (narrowOnly ? "narrow-only" : "all-locType2"); |
| | | } |
| | | |
| | | /** |
| | | * 判断当前规格是否属于满托找位。 |
| | | * |
| | | * 满托只参考 loc_type1,但仍需显式排除 loc_type2=1 的窄库位。 |
| | | */ |
| | | private boolean isFullPalletLocTypeSearch(LocTypeDto locTypeDto) { |
| | | return locTypeDto != null && locTypeDto.getLocType2() == null && locTypeDto.getLocType3() == null; |
| | | } |
| | | |
| | | /** |
| | | * 把 locType 条件追加到库位查询条件里。 |
| | | */ |
| | | private Wrapper<LocMast> applyLocTypeFilters(Wrapper<LocMast> wrapper, LocTypeDto locTypeDto, boolean includeLocType1) { |
| | | if (wrapper == null || locTypeDto == null) { |
| | | return wrapper; |
| | | } |
| | | if (includeLocType1 && locTypeDto.getLocType1() != null && locTypeDto.getLocType1() > 0) { |
| | | wrapper.eq("loc_type1", locTypeDto.getLocType1()); |
| | | } |
| | | if (isFullPalletLocTypeSearch(locTypeDto)) { |
| | | wrapper.eq("loc_type2", 0); |
| | | } |
| | | if (locTypeDto.getLocType2() != null && locTypeDto.getLocType2() > 0) { |
| | | wrapper.eq("loc_type2", locTypeDto.getLocType2()); |
| | | } |
| | | // if (locTypeDto.getLocType3() != null && locTypeDto.getLocType3() > 0) { |
| | | // wrapper.eq("loc_type3", locTypeDto.getLocType3()); |
| | | // } |
| | | return wrapper; |
| | | } |
| | | |
| | | /** |
| | | * 解析本次找位应优先使用的库区,站点绑定优先于接口传参。 |
| | | */ |
| | | private Integer resolvePreferredArea(Integer sourceStaNo, FindLocNoAttributeVo findLocNoAttributeVo) { |
| | | BasDevp sourceStation = basDevpService.selectById(sourceStaNo); |
| | | Integer stationArea = parseArea(sourceStation == null ? null : sourceStation.getArea()); |
| | | if (stationArea != null) { |
| | | return stationArea; |
| | | } |
| | | Integer requestArea = findLocNoAttributeVo.getOutArea(); |
| | | if (requestArea != null && requestArea >= 1 && requestArea <= 3) { |
| | | return requestArea; |
| | | } |
| | | return null; |
| | | } |
| | | |
| | | /** |
| | | * 把站点维护的库区值统一解析成 1/2/3。 |
| | | */ |
| | | private Integer parseArea(String area) { |
| | | if (Cools.isEmpty(area)) { |
| | | return null; |
| | | } |
| | | String normalized = area.trim(); |
| | | if (normalized.isEmpty()) { |
| | | return null; |
| | | } |
| | | try { |
| | | int areaNo = Integer.parseInt(normalized); |
| | | return areaNo >= 1 && areaNo <= 3 ? areaNo : null; |
| | | } catch (NumberFormatException ignored) { |
| | | } |
| | | String upper = normalized.toUpperCase(Locale.ROOT); |
| | | if ("A".equals(upper) || "A区".equals(upper) || "A库".equals(upper) || "A库区".equals(upper)) { |
| | | return 1; |
| | | } |
| | | if ("B".equals(upper) || "B区".equals(upper) || "B库".equals(upper) || "B库区".equals(upper)) { |
| | | return 2; |
| | | } |
| | | if ("C".equals(upper) || "C区".equals(upper) || "C库".equals(upper) || "C库区".equals(upper)) { |
| | | return 3; |
| | | } |
| | | return null; |
| | | } |
| | | |
| | | /** |
| | | * 读取 AGV 各库区对应的排配置。 |
| | | */ |
| | | private String getAgvAreaRowsConfig(Integer area) { |
| | | Parameter parameter = Parameter.get(); |
| | | if (parameter == null || area == null) { |
| | | return null; |
| | | } |
| | | switch (area) { |
| | | case 1: |
| | | return parameter.getAgvArea1Rows(); |
| | | case 2: |
| | | return parameter.getAgvArea2Rows(); |
| | | case 3: |
| | | return parameter.getAgvArea3Rows(); |
| | | default: |
| | | return null; |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 解析 AGV 指定库区的排顺序,缺配置时回退旧默认排。 |
| | | */ |
| | | private List<Integer> getAgvAreaRows(Integer area, RowLastno rowLastno) { |
| | | List<Integer> configuredRows = parseAgvRows(getAgvAreaRowsConfig(area), rowLastno); |
| | | if (!configuredRows.isEmpty()) { |
| | | return configuredRows; |
| | | } |
| | | return getLegacyAgvRows(rowLastno); |
| | | } |
| | | |
| | | /** |
| | | * 汇总 AGV 所有库区的回退排顺序。 |
| | | */ |
| | | private List<Integer> getAgvFallbackRows(RowLastno rowLastno) { |
| | | LinkedHashSet<Integer> rows = new LinkedHashSet<>(); |
| | | for (int area = 1; area <= 3; area++) { |
| | | rows.addAll(parseAgvRows(getAgvAreaRowsConfig(area), rowLastno)); |
| | | } |
| | | rows.addAll(getLegacyAgvRows(rowLastno)); |
| | | return new ArrayList<>(rows); |
| | | } |
| | | |
| | | /** |
| | | * 把 AGV 库区排配置解析成有序排号列表。 |
| | | */ |
| | | private List<Integer> parseAgvRows(String configValue, RowLastno rowLastno) { |
| | | List<Integer> rows = new ArrayList<>(); |
| | | if (rowLastno == null || Cools.isEmpty(configValue)) { |
| | | return rows; |
| | | } |
| | | LinkedHashSet<Integer> orderedRows = new LinkedHashSet<>(); |
| | | String normalized = configValue.replace(",", ",") |
| | | .replace(";", ";") |
| | | .replace("、", ",") |
| | | .replaceAll("\\s+", ""); |
| | | if (normalized.isEmpty()) { |
| | | return rows; |
| | | } |
| | | for (String segment : normalized.split("[,;]")) { |
| | | if (segment == null || segment.isEmpty()) { |
| | | continue; |
| | | } |
| | | if (segment.contains("-")) { |
| | | String[] rangeParts = segment.split("-", 2); |
| | | Integer startRow = safeParseInt(rangeParts[0]); |
| | | Integer endRow = safeParseInt(rangeParts[1]); |
| | | if (startRow == null || endRow == null) { |
| | | continue; |
| | | } |
| | | int step = startRow <= endRow ? 1 : -1; |
| | | for (int row = startRow; step > 0 ? row <= endRow : row >= endRow; row += step) { |
| | | addAgvRow(orderedRows, row, rowLastno); |
| | | } |
| | | continue; |
| | | } |
| | | addAgvRow(orderedRows, safeParseInt(segment), rowLastno); |
| | | } |
| | | rows.addAll(orderedRows); |
| | | return rows; |
| | | } |
| | | |
| | | /** |
| | | * 返回 AGV 旧逻辑使用的默认排顺序。 |
| | | */ |
| | | private List<Integer> getLegacyAgvRows(RowLastno rowLastno) { |
| | | List<Integer> rows = new ArrayList<>(); |
| | | if (rowLastno == null) { |
| | | return rows; |
| | | } |
| | | LinkedHashSet<Integer> orderedRows = new LinkedHashSet<>(); |
| | | int startRow = Math.min(38, rowLastno.geteRow()); |
| | | int endRow = Math.max(32, rowLastno.getsRow()); |
| | | if (startRow >= endRow) { |
| | | for (int row = startRow; row >= endRow; row--) { |
| | | addAgvRow(orderedRows, row, rowLastno); |
| | | } |
| | | } else { |
| | | for (int row = rowLastno.geteRow(); row >= rowLastno.getsRow(); row--) { |
| | | addAgvRow(orderedRows, row, rowLastno); |
| | | } |
| | | } |
| | | rows.addAll(orderedRows); |
| | | return rows; |
| | | } |
| | | |
| | | /** |
| | | * 仅在排号落在仓库范围内时追加到 AGV 排列表。 |
| | | */ |
| | | private void addAgvRow(LinkedHashSet<Integer> rows, Integer row, RowLastno rowLastno) { |
| | | if (rows == null || row == null || rowLastno == null) { |
| | | return; |
| | | } |
| | | if (row < rowLastno.getsRow() || row > rowLastno.geteRow()) { |
| | | return; |
| | | } |
| | | rows.add(row); |
| | | } |
| | | |
| | | /** |
| | | * 安全解析整数配置,失败时返回 null。 |
| | | */ |
| | | private Integer safeParseInt(String value) { |
| | | if (Cools.isEmpty(value)) { |
| | | return null; |
| | | } |
| | | try { |
| | | return Integer.parseInt(value.trim()); |
| | | } catch (NumberFormatException ignored) { |
| | | return null; |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 返回 AGV 各库区对应的 bay 范围。 |
| | | */ |
| | | private int[] getAgvAreaBayRange(Integer area) { |
| | | if (area == null) { |
| | | return new int[]{1, 19}; |
| | | } |
| | | switch (area) { |
| | | case 1: |
| | | return new int[]{1, 12}; |
| | | case 2: |
| | | return new int[]{13, 36}; |
| | | case 3: |
| | | return new int[]{37, 56}; |
| | | default: |
| | | return new int[]{1, 56}; |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 按指定排和 bay 范围顺序搜索 AGV 可用库位。 |
| | | */ |
| | | private LocMast findAgvLocByRows(RowLastno rowLastno, RowLastnoType rowLastnoType, List<Integer> rows, |
| | | int startBay, int endBay, int curRow, int nearRow, |
| | | LocTypeDto locTypeDto, boolean useDeepCheck) { |
| | | for (Integer row : rows) { |
| | | if (row == null) { |
| | | continue; |
| | | } |
| | | Wrapper<LocMast> wrapper = new EntityWrapper<LocMast>() |
| | | .eq("row1", row) |
| | | .ge("bay1", startBay) |
| | | .le("bay1", endBay) |
| | | .eq("loc_sts", "O"); |
| | | applyLocTypeFilters(wrapper, locTypeDto, true); |
| | | wrapper.orderBy("lev1", true).orderBy("bay1", true); |
| | | List<LocMast> locMasts = locMastService.selectList(wrapper); |
| | | for (LocMast candidate : locMasts) { |
| | | if (!VersionUtils.locMoveCheckLocTypeComplete(candidate, locTypeDto)) { |
| | | continue; |
| | | } |
| | | if (useDeepCheck) { |
| | | if (!Utils.BooleanWhsTypeStaIoType(rowLastno)) { |
| | | continue; |
| | | } |
| | | LocMast deepLoc = locMastService.selectLocByLocStsPakInO(curRow, nearRow, candidate, rowLastnoType.getType().longValue()); |
| | | if (!Cools.isEmpty(deepLoc) && deepLoc.getRow1() == curRow) { |
| | | return deepLoc; |
| | | } |
| | | continue; |
| | | } |
| | | return candidate; |
| | | } |
| | | } |
| | | return null; |
| | | } |
| | | |
| | | /** |
| | | * 读取 run2 各库区对应的排配置,缺失时复用 AGV 库区配置。 |
| | | */ |
| | | private String getRun2AreaRowsConfig(Integer area) { |
| | | Parameter parameter = Parameter.get(); |
| | | if (parameter == null || area == null) { |
| | | return null; |
| | | } |
| | | String run2Config; |
| | | switch (area) { |
| | | case 1: |
| | | run2Config = parameter.getRun2Area1Rows(); |
| | | break; |
| | | case 2: |
| | | run2Config = parameter.getRun2Area2Rows(); |
| | | break; |
| | | case 3: |
| | | run2Config = parameter.getRun2Area3Rows(); |
| | | break; |
| | | default: |
| | | return null; |
| | | } |
| | | return Cools.isEmpty(run2Config) ? getAgvAreaRowsConfig(area) : run2Config; |
| | | } |
| | | |
| | | /** |
| | | * 解析 run2 指定库区的排顺序,缺配置时回退旧默认排。 |
| | | */ |
| | | private List<Integer> getRun2AreaRows(Integer area, RowLastno rowLastno) { |
| | | List<Integer> configuredRows = parseAgvRows(getRun2AreaRowsConfig(area), rowLastno); |
| | | if (!configuredRows.isEmpty()) { |
| | | return configuredRows; |
| | | } |
| | | return getLegacyAgvRows(rowLastno); |
| | | } |
| | | |
| | | /** |
| | | * 汇总 run2 其它库区的回退排顺序。 |
| | | */ |
| | | private List<Integer> getRun2FallbackRows(RowLastno rowLastno) { |
| | | LinkedHashSet<Integer> rows = new LinkedHashSet<>(); |
| | | for (int area = 1; area <= 3; area++) { |
| | | rows.addAll(parseAgvRows(getRun2AreaRowsConfig(area), rowLastno)); |
| | | } |
| | | rows.addAll(getLegacyAgvRows(rowLastno)); |
| | | return new ArrayList<>(rows); |
| | | } |
| | | |
| | | /** |
| | | * 解析 run2 的起始堆垛机号,优先使用 currentCrnNo。 |
| | | */ |
| | | private Integer resolveRun2CrnNo(RowLastno rowLastno) { |
| | | if (rowLastno == null) { |
| | | return null; |
| | | } |
| | | Integer startCrnNo = getRun2StartCrnNo(rowLastno); |
| | | Integer endCrnNo = getRun2EndCrnNo(rowLastno); |
| | | Integer currentCrnNo = rowLastno.getCurrentCrnNo(); |
| | | if (currentCrnNo == null || currentCrnNo <= 0 || currentCrnNo < startCrnNo) { |
| | | return startCrnNo; |
| | | } |
| | | if (endCrnNo != null && currentCrnNo > endCrnNo) { |
| | | return startCrnNo; |
| | | } |
| | | return currentCrnNo; |
| | | } |
| | | |
| | | private Integer getRun2StartCrnNo(RowLastno rowLastno) { |
| | | if (rowLastno == null || rowLastno.getsCrnNo() == null) { |
| | | return 1; |
| | | } |
| | | return rowLastno.getsCrnNo(); |
| | | } |
| | | |
| | | private Integer getRun2EndCrnNo(RowLastno rowLastno) { |
| | | if (rowLastno == null) { |
| | | return null; |
| | | } |
| | | Integer startCrnNo = getRun2StartCrnNo(rowLastno); |
| | | if (rowLastno.geteCrnNo() != null && rowLastno.geteCrnNo() >= startCrnNo) { |
| | | return rowLastno.geteCrnNo(); |
| | | } |
| | | int crnCount = resolveCrnCount(rowLastno); |
| | | if (crnCount <= 0) { |
| | | return startCrnNo; |
| | | } |
| | | return startCrnNo + crnCount - 1; |
| | | } |
| | | |
| | | /** |
| | | * 兼容旧 currentRow 游标,把排号换算成对应的堆垛机号。 |
| | | */ |
| | | private Integer resolveRun2CrnNoByCurrentRow(RowLastno rowLastno, Integer currentRow) { |
| | | if (rowLastno == null) { |
| | | return null; |
| | | } |
| | | Integer rowSpan = getCrnRowSpan(rowLastno.getTypeId()); |
| | | if (rowSpan == null || rowSpan <= 0) { |
| | | rowSpan = 2; |
| | | } |
| | | int startRow = rowLastno.getsRow() == null ? 1 : rowLastno.getsRow(); |
| | | int startCrnNo = getRun2StartCrnNo(rowLastno); |
| | | if (currentRow == null || currentRow <= 0) { |
| | | return startCrnNo; |
| | | } |
| | | int offset = Math.max(currentRow - startRow, 0) / rowSpan; |
| | | int crnNo = startCrnNo + offset; |
| | | Integer endCrnNo = getRun2EndCrnNo(rowLastno); |
| | | if (endCrnNo != null && crnNo > endCrnNo) { |
| | | return startCrnNo; |
| | | } |
| | | return crnNo; |
| | | } |
| | | |
| | | private Integer getNextSequentialRun2CrnNo(RowLastno rowLastno, Integer currentCrnNo) { |
| | | if (rowLastno == null) { |
| | | return null; |
| | | } |
| | | Integer startCrnNo = getRun2StartCrnNo(rowLastno); |
| | | Integer endCrnNo = getRun2EndCrnNo(rowLastno); |
| | | if (currentCrnNo == null || currentCrnNo < startCrnNo) { |
| | | return startCrnNo; |
| | | } |
| | | if (endCrnNo != null && currentCrnNo >= endCrnNo) { |
| | | return startCrnNo; |
| | | } |
| | | return currentCrnNo + 1; |
| | | } |
| | | |
| | | /** |
| | | * 解析 run2 下一轮应从哪台堆垛机开始。 |
| | | */ |
| | | private Integer getNextRun2CurrentCrnNo(RowLastno rowLastno, List<Integer> runnableCrnNos, Integer selectedCrnNo) { |
| | | if (!Cools.isEmpty(runnableCrnNos) && selectedCrnNo != null) { |
| | | int index = runnableCrnNos.indexOf(selectedCrnNo); |
| | | if (index >= 0) { |
| | | return runnableCrnNos.get((index + 1) % runnableCrnNos.size()); |
| | | } |
| | | } |
| | | return getNextSequentialRun2CrnNo(rowLastno, resolveRun2CrnNo(rowLastno)); |
| | | } |
| | | |
| | | /** |
| | | * 在整仓轮询模式下推进到下一台堆垛机对应的起始排。 |
| | | */ |
| | | private int getNextRun2CurrentRow(RowLastno rowLastno, int currentRow) { |
| | | Integer rowSpan = getCrnRowSpan(rowLastno.getTypeId()); |
| | | if (rowSpan == null || rowSpan <= 0) { |
| | | rowSpan = 2; |
| | | } |
| | | int startRow = rowLastno.getsRow() == null ? 1 : rowLastno.getsRow(); |
| | | int endRow = rowLastno.geteRow() == null ? currentRow : rowLastno.geteRow(); |
| | | int lastStartRow = Math.max(startRow, endRow - rowSpan + 1); |
| | | if (currentRow >= lastStartRow) { |
| | | return startRow; |
| | | } |
| | | return currentRow + rowSpan; |
| | | } |
| | | |
| | | /** |
| | | * 从指定起点开始生成完整的堆垛机轮询顺序。 |
| | | */ |
| | | private List<Integer> getOrderedCrnNos(RowLastno rowLastno, Integer startCrnNo) { |
| | | List<Integer> orderedCrnNos = new ArrayList<>(); |
| | | if (rowLastno == null) { |
| | | return orderedCrnNos; |
| | | } |
| | | int start = rowLastno.getsCrnNo() == null ? 1 : rowLastno.getsCrnNo(); |
| | | int end = rowLastno.geteCrnNo() == null ? start + rowLastno.getCrnQty() - 1 : rowLastno.geteCrnNo(); |
| | | int first = startCrnNo == null ? start : startCrnNo; |
| | | if (first < start || first > end) { |
| | | first = start; |
| | | } |
| | | for (int crnNo = first; crnNo <= end; crnNo++) { |
| | | orderedCrnNos.add(crnNo); |
| | | } |
| | | for (int crnNo = start; crnNo < first; crnNo++) { |
| | | orderedCrnNos.add(crnNo); |
| | | } |
| | | return orderedCrnNos; |
| | | } |
| | | |
| | | /** |
| | | * 优先按 s_crn_no/e_crn_no 反推真实堆垛机数量。 |
| | | * |
| | | * 之前有逻辑错误把 asr_row_lastno.crn_qty 当成轮询游标写回, |
| | | * 导致“堆垛机数量”字段被污染。后续找位不能再直接信任 crn_qty, |
| | | * 否则会少扫堆垛机,表现出来就是任务长期偏向某几台堆垛机。 |
| | | */ |
| | | private int resolveCrnCount(RowLastno rowLastno) { |
| | | if (rowLastno == null) { |
| | | return 0; |
| | | } |
| | | if (rowLastno.getsCrnNo() != null && rowLastno.geteCrnNo() != null && rowLastno.geteCrnNo() >= rowLastno.getsCrnNo()) { |
| | | return rowLastno.geteCrnNo() - rowLastno.getsCrnNo() + 1; |
| | | } |
| | | if (rowLastno.getCrnQty() != null && rowLastno.getCrnQty() > 0) { |
| | | return rowLastno.getCrnQty(); |
| | | } |
| | | Integer rowSpan = getCrnRowSpan(rowLastno.getTypeId()); |
| | | if (rowSpan != null && rowSpan > 0 && rowLastno.getsRow() != null && rowLastno.geteRow() != null && rowLastno.geteRow() >= rowLastno.getsRow()) { |
| | | return (rowLastno.geteRow() - rowLastno.getsRow() + 1 + rowSpan - 1) / rowSpan; |
| | | } |
| | | return 0; |
| | | } |
| | | |
| | | private Integer getCrnStartRow(RowLastno rowLastno, Integer crnNo) { |
| | | if (rowLastno == null || crnNo == null) { |
| | | return null; |
| | | } |
| | | Integer rowSpan = getCrnRowSpan(rowLastno.getTypeId()); |
| | | if (rowSpan == null || rowSpan <= 0) { |
| | | return null; |
| | | } |
| | | int startCrnNo = rowLastno.getsCrnNo() == null ? 1 : rowLastno.getsCrnNo(); |
| | | int startRow = rowLastno.getsRow() == null ? 1 : rowLastno.getsRow(); |
| | | if (crnNo < startCrnNo) { |
| | | return null; |
| | | } |
| | | return startRow + (crnNo - startCrnNo) * rowSpan; |
| | | } |
| | | |
| | | /** |
| | | * 按“可入 + 自动连线 + 无故障”判断堆垛机是否在线可分配。 |
| | | */ |
| | | private boolean isCrnActive(Integer crnNo) { |
| | | if (crnNo == null) { |
| | | return false; |
| | | } |
| | | BasCrnp basCrnp = basCrnpService.selectById(crnNo); |
| | | if (Cools.isEmpty(basCrnp)) { |
| | | return false; |
| | | } |
| | | if (!"Y".equalsIgnoreCase(basCrnp.getInEnable())) { |
| | | return false; |
| | | } |
| | | if (basCrnp.getCrnSts() == null || basCrnp.getCrnSts() != 3) { |
| | | return false; |
| | | } |
| | | return basCrnp.getCrnErr() == null || basCrnp.getCrnErr() == 0; |
| | | } |
| | | |
| | | /** |
| | | * 判断某台堆垛机是否可以参与 run2 入库找位。 |
| | | * |
| | | * routeRequired=true: |
| | | * 普通入库必须同时满足设备可入、设备无故障、并且当前源站到该堆垛机存在有效目标站路径。 |
| | | * |
| | | * routeRequired=false: |
| | | * 空托盘跨库区找位时,只校验设备主档、故障和可入状态,不把 sta_desc 路径当成拦截条件。 |
| | | * 这样做是为了先满足“能找到库位”,目标站路径由后续主数据补齐。 |
| | | */ |
| | | private boolean canRun2CrnAcceptPakin(RowLastno rowLastno, Integer staDescId, Integer sourceStaNo, Integer crnNo) { |
| | | return canRun2CrnAcceptPakin(rowLastno, staDescId, sourceStaNo, crnNo, true); |
| | | } |
| | | |
| | | private boolean canRun2CrnAcceptPakin(RowLastno rowLastno, Integer staDescId, Integer sourceStaNo, Integer crnNo, boolean routeRequired) { |
| | | if (!isCrnActive(crnNo)) { |
| | | return false; |
| | | } |
| | | if (!routeRequired) { |
| | | return true; |
| | | } |
| | | if (!Utils.BooleanWhsTypeSta(rowLastno, staDescId)) { |
| | | return true; |
| | | } |
| | | StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>() |
| | | .eq("type_no", staDescId) |
| | | .eq("stn_no", sourceStaNo) |
| | | .eq("crn_no", crnNo)); |
| | | return !Cools.isEmpty(staDesc) && !Cools.isEmpty(staDesc.getCrnStn()); |
| | | } |
| | | |
| | | /** |
| | | * 按既定轮询顺序过滤出真正可参与本次找位的堆垛机列表。 |
| | | */ |
| | | private List<Integer> getOrderedRunnableRun2CrnNos(RowLastno rowLastno, Integer staDescId, Integer sourceStaNo, List<Integer> orderedCrnNos) { |
| | | return getOrderedRunnableRun2CrnNos(rowLastno, staDescId, sourceStaNo, orderedCrnNos, true); |
| | | } |
| | | |
| | | private List<Integer> getOrderedRunnableRun2CrnNos(RowLastno rowLastno, Integer staDescId, Integer sourceStaNo, List<Integer> orderedCrnNos, boolean routeRequired) { |
| | | List<Integer> runnableCrnNos = new ArrayList<>(); |
| | | if (Cools.isEmpty(orderedCrnNos)) { |
| | | return runnableCrnNos; |
| | | } |
| | | for (Integer candidateCrnNo : orderedCrnNos) { |
| | | if (canRun2CrnAcceptPakin(rowLastno, staDescId, sourceStaNo, candidateCrnNo, routeRequired)) { |
| | | runnableCrnNos.add(candidateCrnNo); |
| | | } |
| | | } |
| | | return runnableCrnNos; |
| | | } |
| | | |
| | | /** |
| | | * 根据本次命中的堆垛机,把轮询游标推进到下一台可参与轮询的堆垛机。 |
| | | */ |
| | | private int getNextRun2CurrentRow(RowLastno rowLastno, List<Integer> runnableCrnNos, Integer selectedCrnNo, int currentRow) { |
| | | if (Cools.isEmpty(runnableCrnNos) || selectedCrnNo == null) { |
| | | return getNextRun2CurrentRow(rowLastno, currentRow); |
| | | } |
| | | int index = runnableCrnNos.indexOf(selectedCrnNo); |
| | | if (index < 0) { |
| | | return getNextRun2CurrentRow(rowLastno, currentRow); |
| | | } |
| | | Integer nextCrnNo = runnableCrnNos.get((index + 1) % runnableCrnNos.size()); |
| | | Integer nextRow = getCrnStartRow(rowLastno, nextCrnNo); |
| | | return nextRow == null ? getNextRun2CurrentRow(rowLastno, currentRow) : nextRow; |
| | | } |
| | | |
| | | private Run2Cursor getNextRun2Cursor(RowLastno rowLastno, List<Integer> runnableCrnNos, Integer selectedCrnNo, int currentRow) { |
| | | if (rowLastno == null) { |
| | | return null; |
| | | } |
| | | Integer nextCrnNo = getNextRun2CurrentCrnNo(rowLastno, runnableCrnNos, selectedCrnNo); |
| | | Integer nextRow = nextCrnNo == null ? null : getCrnStartRow(rowLastno, nextCrnNo); |
| | | if (nextRow == null) { |
| | | int baseRow = currentRow == 0 ? (rowLastno.getsRow() == null ? 1 : rowLastno.getsRow()) : currentRow; |
| | | nextRow = getNextRun2CurrentRow(rowLastno, baseRow); |
| | | nextCrnNo = resolveRun2CrnNoByCurrentRow(rowLastno, nextRow); |
| | | } |
| | | return new Run2Cursor(nextRow, nextCrnNo); |
| | | } |
| | | |
| | | private void updateRun2Cursor(RowLastno rowLastno, List<Integer> runnableCrnNos, Integer selectedCrnNo, int currentRow) { |
| | | if (rowLastno == null) { |
| | | return; |
| | | } |
| | | Run2Cursor nextCursor = getNextRun2Cursor(rowLastno, runnableCrnNos, selectedCrnNo, currentRow); |
| | | if (nextCursor == null) { |
| | | return; |
| | | } |
| | | rowLastno.setCurrentRow(nextCursor.currentRow); |
| | | rowLastno.setCurrentCrnNo(nextCursor.currentCrnNo); |
| | | rowLastnoService.updateById(rowLastno); |
| | | } |
| | | |
| | | /** |
| | | * 构造空托盘跨库区搜索顺序: |
| | | * 先当前库区,再依次补足其它库区,避免重复。 |
| | | */ |
| | | private List<Integer> buildAreaSearchOrder(Integer preferredArea) { |
| | | LinkedHashSet<Integer> areaOrder = new LinkedHashSet<>(); |
| | | if (preferredArea != null && preferredArea >= 1 && preferredArea <= 3) { |
| | | areaOrder.add(preferredArea); |
| | | } |
| | | for (int area = 1; area <= 3; area++) { |
| | | areaOrder.add(area); |
| | | } |
| | | return new ArrayList<>(areaOrder); |
| | | } |
| | | |
| | | /** |
| | | * 预览 run2 当前会参与的库区、堆垛机顺序和深浅排画像,不落任务档。 |
| | | */ |
| | | public Map<String, Object> previewRun2Allocation(BasCrnDepthRuleRuntimePreviewParam param) { |
| | | if (param == null || param.getStaDescId() == null || param.getSourceStaNo() == null) { |
| | | throw new CoolException("路径ID和源站不能为空"); |
| | | } |
| | | FindLocNoAttributeVo findLocNoAttributeVo = new FindLocNoAttributeVo(); |
| | | findLocNoAttributeVo.setMatnr(param.getMatnr()); |
| | | findLocNoAttributeVo.setOutArea(param.getOutArea()); |
| | | |
| | | LocTypeDto locTypeDto = new LocTypeDto(); |
| | | locTypeDto.setLocType1(param.getLocType1()); |
| | | locTypeDto.setLocType2(param.getLocType2()); |
| | | locTypeDto.setLocType3(param.getLocType3()); |
| | | locTypeDto = normalizeLocTypeDto(param.getStaDescId(), findLocNoAttributeVo, locTypeDto); |
| | | |
| | | Integer whsType = Utils.GetWhsType(param.getSourceStaNo()); |
| | | RowLastno rowLastno = rowLastnoService.selectById(whsType); |
| | | if (Cools.isEmpty(rowLastno)) { |
| | | throw new CoolException("未找到仓库轮询规则"); |
| | | } |
| | | RowLastnoType rowLastnoType = rowLastnoTypeService.selectById(rowLastno.getTypeId()); |
| | | Integer preferredArea = resolvePreferredArea(param.getSourceStaNo(), findLocNoAttributeVo); |
| | | boolean emptyPalletRequest = isEmptyPalletRequest(param.getStaDescId(), findLocNoAttributeVo); |
| | | |
| | | Map<String, Object> result = new HashMap<String, Object>(); |
| | | result.put("whsType", whsType); |
| | | result.put("preferredArea", preferredArea); |
| | | result.put("emptyPallet", emptyPalletRequest); |
| | | result.put("locType", locTypeDto); |
| | | result.put("stationPriorityEntries", Utils.getStationStorageAreaName( |
| | | param.getSourceStaNo(), |
| | | locTypeDto == null || locTypeDto.getLocType1() == null ? null : locTypeDto.getLocType1().intValue(), |
| | | findLocNoAttributeVo.getMatnr())); |
| | | |
| | | List<Integer> orderedCrnNos = getOrderedCrnNos(rowLastno, resolveRun2CrnNo(rowLastno)); |
| | | List<Integer> runnableCrnNos = getOrderedRunnableRun2CrnNos(rowLastno, param.getStaDescId(), param.getSourceStaNo(), orderedCrnNos); |
| | | result.put("orderedCrnNos", orderedCrnNos); |
| | | result.put("runnableCrnNos", runnableCrnNos); |
| | | |
| | | if (emptyPalletRequest) { |
| | | List<Integer> areaSearchOrder = buildAreaSearchOrder(preferredArea); |
| | | List<Map<String, Object>> searchStages = new ArrayList<Map<String, Object>>(); |
| | | for (LocTypeDto stageLocTypeDto : buildEmptyPalletSearchLocTypes(locTypeDto)) { |
| | | List<Map<String, Object>> areaPreviews = new ArrayList<Map<String, Object>>(); |
| | | for (Integer area : areaSearchOrder) { |
| | | RowLastno areaRowLastno = getAreaRowLastno(area, rowLastno); |
| | | RowLastnoType areaRowLastnoType = rowLastnoTypeService.selectById(areaRowLastno.getTypeId()); |
| | | List<Integer> areaOrderedCrnNos = getOrderedCrnNos(areaRowLastno, resolveRun2CrnNo(areaRowLastno)); |
| | | List<Integer> areaRunnableCrnNos = getOrderedRunnableRun2CrnNos(areaRowLastno, param.getStaDescId(), |
| | | param.getSourceStaNo(), areaOrderedCrnNos, false); |
| | | Map<String, Object> areaItem = new HashMap<String, Object>(); |
| | | areaItem.put("area", area); |
| | | areaItem.put("orderedCrnNos", areaOrderedCrnNos); |
| | | areaItem.put("runnableCrnNos", areaRunnableCrnNos); |
| | | areaItem.put("profiles", buildRun2ProfilePreview(areaRowLastno, areaRowLastnoType, areaOrderedCrnNos, |
| | | param.getStaDescId(), param.getSourceStaNo(), stageLocTypeDto)); |
| | | areaPreviews.add(areaItem); |
| | | } |
| | | Map<String, Object> stageItem = new HashMap<String, Object>(); |
| | | stageItem.put("stageCode", buildEmptyPalletStageCode(locTypeDto, stageLocTypeDto)); |
| | | stageItem.put("locType", stageLocTypeDto); |
| | | stageItem.put("areaSearchOrder", areaSearchOrder); |
| | | stageItem.put("areaPreviews", areaPreviews); |
| | | searchStages.add(stageItem); |
| | | } |
| | | result.put("areaSearchOrder", areaSearchOrder); |
| | | result.put("searchStages", searchStages); |
| | | return result; |
| | | } |
| | | |
| | | if (preferredArea != null) { |
| | | List<Integer> preferredCrnNos = filterCrnNosByRows(rowLastno, orderedCrnNos, getRun2AreaRows(preferredArea, rowLastno)); |
| | | result.put("candidateCrnNos", preferredCrnNos); |
| | | result.put("profiles", buildRun2ProfilePreview(rowLastno, rowLastnoType, preferredCrnNos, |
| | | param.getStaDescId(), param.getSourceStaNo(), locTypeDto)); |
| | | result.put("areaMode", "preferred-area-only"); |
| | | return result; |
| | | } |
| | | |
| | | result.put("candidateCrnNos", orderedCrnNos); |
| | | result.put("profiles", buildRun2ProfilePreview(rowLastno, rowLastnoType, orderedCrnNos, |
| | | param.getStaDescId(), param.getSourceStaNo(), locTypeDto)); |
| | | result.put("areaMode", "warehouse-round-robin"); |
| | | return result; |
| | | } |
| | | |
| | | /** |
| | | * 组装某批堆垛机的运行时画像预览数据。 |
| | | */ |
| | | private List<Map<String, Object>> buildRun2ProfilePreview(RowLastno rowLastno, RowLastnoType rowLastnoType, List<Integer> crnNos, |
| | | Integer staDescId, Integer sourceStaNo, LocTypeDto locTypeDto) { |
| | | List<Map<String, Object>> profiles = new ArrayList<Map<String, Object>>(); |
| | | if (Cools.isEmpty(crnNos)) { |
| | | return profiles; |
| | | } |
| | | for (Integer crnNo : crnNos) { |
| | | CrnDepthRuleProfile profile = basCrnDepthRuleService.resolveProfile(rowLastno, crnNo, getCrnStartRow(rowLastno, crnNo)); |
| | | Map<String, Object> item = new HashMap<String, Object>(); |
| | | item.put("crnNo", crnNo); |
| | | item.put("active", isCrnActive(crnNo)); |
| | | item.put("targetStaNo", resolveTargetStaNo(rowLastno, staDescId, sourceStaNo, crnNo)); |
| | | item.put("layoutType", profile == null ? null : profile.getLayoutType()); |
| | | item.put("source", profile == null ? null : profile.getSource()); |
| | | item.put("searchRows", profile == null ? null : profile.getSearchRows()); |
| | | item.put("shallowRows", profile == null ? null : profile.getShallowRows()); |
| | | item.put("deepRows", profile == null ? null : profile.getDeepRows()); |
| | | LocMast firstMatchLoc = findConfiguredEmptyLocForCrn(rowLastno, rowLastnoType, crnNo, |
| | | getCrnStartRow(rowLastno, crnNo), locTypeDto); |
| | | item.put("firstMatchLocNo", firstMatchLoc == null ? null : firstMatchLoc.getLocNo()); |
| | | item.put("assignableLocCount", countAssignableLocForCrn(rowLastno, rowLastnoType, crnNo, |
| | | getCrnStartRow(rowLastno, crnNo) == null ? 0 : getCrnStartRow(rowLastno, crnNo), locTypeDto)); |
| | | profiles.add(item); |
| | | } |
| | | return profiles; |
| | | } |
| | | |
| | | /** |
| | | * 根据库区取该库区对应的轮询记录。 |
| | | * 当前库里 1/2/3 库区正好复用了 asr_row_lastno 的 whs_type 主键,因此这里直接按 area 取。 |
| | | * 如果缺主数据,就回退到当前源站所在仓的 rowLastno,避免直接空指针。 |
| | | */ |
| | | private RowLastno getAreaRowLastno(Integer area, RowLastno defaultRowLastno) { |
| | | if (area != null && area > 0) { |
| | | RowLastno areaRowLastno = rowLastnoService.selectById(area); |
| | | if (!Cools.isEmpty(areaRowLastno)) { |
| | | return areaRowLastno; |
| | | } |
| | | } |
| | | return defaultRowLastno; |
| | | } |
| | | |
| | | /** |
| | | * 空托盘 run2 专用搜索链路。 |
| | | * |
| | | * 执行顺序: |
| | | * 1. 先按固定规格阶段构造 4 段式 locType 回退顺序。 |
| | | * 2. 每个规格阶段都按“当前库区 -> 其它库区”的顺序搜索。 |
| | | * 3. 每个库区内部都按该库区自己的 rowLastno/currentRow 做轮询均分。 |
| | | * |
| | | * 这里故意不复用普通 run2 的“推荐排 -> 当前库区排 -> 其它排”逻辑, |
| | | * 因为空托盘的业务口径已经切换成“按库区找堆垛机”,不是按推荐排找巷道。 |
| | | */ |
| | | private Run2AreaSearchResult findEmptyPalletRun2Loc(RowLastno defaultRowLastno, Integer staDescId, Integer sourceStaNo, |
| | | StartupDto startupDto, Integer preferredArea, LocTypeDto locTypeDto) { |
| | | for (LocTypeDto stageLocTypeDto : buildEmptyPalletSearchLocTypes(locTypeDto)) { |
| | | String stageCode = buildEmptyPalletStageCode(locTypeDto, stageLocTypeDto); |
| | | Run2AreaSearchResult searchResult = findEmptyPalletRun2AreaLoc(defaultRowLastno, staDescId, sourceStaNo, |
| | | startupDto, preferredArea, stageLocTypeDto, stageCode); |
| | | if (!Cools.isEmpty(searchResult) && !Cools.isEmpty(searchResult.locMast)) { |
| | | return searchResult; |
| | | } |
| | | } |
| | | return null; |
| | | } |
| | | |
| | | private Run2AreaSearchResult findEmptyPalletRun2AreaLoc(RowLastno defaultRowLastno, Integer staDescId, Integer sourceStaNo, |
| | | StartupDto startupDto, Integer preferredArea, LocTypeDto locTypeDto, |
| | | String stageCode) { |
| | | for (Integer area : buildAreaSearchOrder(preferredArea)) { |
| | | RowLastno areaRowLastno = getAreaRowLastno(area, defaultRowLastno); |
| | | if (Cools.isEmpty(areaRowLastno)) { |
| | | continue; |
| | | } |
| | | RowLastnoType areaRowLastnoType = rowLastnoTypeService.selectById(areaRowLastno.getTypeId()); |
| | | if (Cools.isEmpty(areaRowLastnoType)) { |
| | | continue; |
| | | } |
| | | Integer areaStartCrnNo = resolveRun2CrnNo(areaRowLastno); |
| | | List<Integer> orderedAreaCrnNos = getOrderedCrnNos(areaRowLastno, areaStartCrnNo); |
| | | // 空托盘跨库区时只筛设备主档和故障状态,不强依赖 sta_desc。 |
| | | List<Integer> runnableAreaCrnNos = getOrderedRunnableRun2CrnNos(areaRowLastno, staDescId, sourceStaNo, orderedAreaCrnNos, false); |
| | | if (Cools.isEmpty(runnableAreaCrnNos)) { |
| | | continue; |
| | | } |
| | | LocMast locMast = findRun2EmptyLocByCrnNos(areaRowLastno, areaRowLastnoType, runnableAreaCrnNos, locTypeDto, |
| | | staDescId, sourceStaNo, startupDto, area, stageCode + "-area-" + area, false); |
| | | if (!Cools.isEmpty(locMast)) { |
| | | return new Run2AreaSearchResult(locMast, areaRowLastno, runnableAreaCrnNos); |
| | | } |
| | | } |
| | | return null; |
| | | } |
| | | |
| | | /** |
| | | * 空托盘命中库位后,按命中库区回写该库区自己的轮询游标。 |
| | | * 这样 A/B/C 三个库区会分别维护各自的“下一台堆垛机”,不会互相覆盖。 |
| | | */ |
| | | private void advanceEmptyPalletRun2Cursor(Run2AreaSearchResult searchResult, LocMast locMast) { |
| | | if (searchResult == null || searchResult.rowLastno == null || locMast == null) { |
| | | return; |
| | | } |
| | | RowLastno updateRowLastno = searchResult.rowLastno; |
| | | int currentRow = updateRowLastno.getCurrentRow() == null ? 0 : updateRowLastno.getCurrentRow(); |
| | | updateRun2Cursor(updateRowLastno, searchResult.runnableCrnNos, locMast.getCrnNo(), currentRow); |
| | | } |
| | | |
| | | /** |
| | | * 普通物料 run2 找位主流程。 |
| | | * |
| | | * 执行顺序: |
| | | * 1. 先看站点是否配置了“堆垛机 + 库位类型”优先级。 |
| | | * 2. 没配库区时,直接按当前 run2 轮询顺序找位。 |
| | | * 3. 配了库区时,只在当前库区查找,普通托盘不跨库区兜底。 |
| | | */ |
| | | private Run2SearchResult findNormalRun2Loc(RowLastno rowLastno, RowLastnoType rowLastnoType, Integer sourceStaNo, |
| | | Integer staDescId, FindLocNoAttributeVo findLocNoAttributeVo, LocTypeDto locTypeDto, |
| | | StartupDto startupDto, Integer preferredArea, List<Integer> orderedCrnNos) { |
| | | List<Map<String, Integer>> stationCrnLocTypes = Utils.getStationStorageAreaName( |
| | | sourceStaNo, |
| | | locTypeDto == null || locTypeDto.getLocType1() == null ? null : locTypeDto.getLocType1().intValue(), |
| | | findLocNoAttributeVo == null ? null : findLocNoAttributeVo.getMatnr()); |
| | | if (!Cools.isEmpty(stationCrnLocTypes)) { |
| | | // 站点优先级只是“优先尝试”,没有命中时必须继续走默认/库区回退, |
| | | // 否则会把“优先候选无位”误判成“整仓无位”。 |
| | | LocMast locMast = findRun2EmptyLocByCrnLocTypeEntries(rowLastno, rowLastnoType, stationCrnLocTypes, |
| | | locTypeDto, staDescId, sourceStaNo, startupDto, preferredArea, "station-priority"); |
| | | if (!Cools.isEmpty(locMast)) { |
| | | return new Run2SearchResult(locMast, rowLastno, |
| | | getOrderedRunnableRun2CrnNos(rowLastno, staDescId, sourceStaNo, extractCrnNos(stationCrnLocTypes))); |
| | | } |
| | | } |
| | | List<Integer> candidateCrnNos; |
| | | if (preferredArea == null) { |
| | | candidateCrnNos = new ArrayList<>(orderedCrnNos); |
| | | } else { |
| | | candidateCrnNos = filterCrnNosByRows(rowLastno, orderedCrnNos, getRun2AreaRows(preferredArea, rowLastno)); |
| | | } |
| | | List<Integer> runnableCrnNos = getOrderedRunnableRun2CrnNos(rowLastno, staDescId, sourceStaNo, candidateCrnNos); |
| | | LocMast locMast = findRun2EmptyLocByCrnNos(rowLastno, rowLastnoType, candidateCrnNos, locTypeDto, |
| | | staDescId, sourceStaNo, startupDto, preferredArea, preferredArea == null ? "default" : "preferred-area"); |
| | | return new Run2SearchResult(locMast, rowLastno, runnableCrnNos); |
| | | } |
| | | |
| | | /** |
| | | * 普通物料命中库位后,沿用 run2 原有的全仓轮询游标推进方式。 |
| | | */ |
| | | private void advanceNormalRun2Cursor(RowLastno rowLastno, int curRow) { |
| | | updateRun2Cursor(rowLastno, null, null, curRow); |
| | | } |
| | | |
| | | /** |
| | | * 普通物料游标优先按“本次真正可用的堆垛机集合”推进。 |
| | | * |
| | | * 这样即使库区定义里存在不存在的堆垛机,或者路径主数据只覆盖部分堆垛机, |
| | | * 满板任务也会在真实可作业的堆垛机之间轮询,不会因为理论堆垛机号的空洞而长期回落到同一台。 |
| | | */ |
| | | private void advanceNormalRun2Cursor(RowLastno rowLastno, int curRow, List<Integer> runnableCrnNos, Integer selectedCrnNo) { |
| | | updateRun2Cursor(rowLastno, runnableCrnNos, selectedCrnNo, curRow); |
| | | } |
| | | |
| | | /** |
| | | * 根据排范围把整仓堆垛机顺序裁剪为某个库区内的堆垛机集合。 |
| | | */ |
| | | private List<Integer> filterCrnNosByRows(RowLastno rowLastno, List<Integer> orderedCrnNos, List<Integer> rows) { |
| | | if (Cools.isEmpty(rows)) { |
| | | return new ArrayList<>(orderedCrnNos); |
| | | } |
| | | LinkedHashSet<Integer> rowSet = new LinkedHashSet<>(rows); |
| | | List<Integer> result = new ArrayList<>(); |
| | | Integer rowSpan = getCrnRowSpan(rowLastno.getTypeId()); |
| | | if (rowSpan == null || rowSpan <= 0) { |
| | | rowSpan = 2; |
| | | } |
| | | int startCrnNo = rowLastno.getsCrnNo() == null ? 1 : rowLastno.getsCrnNo(); |
| | | int startRow = rowLastno.getsRow() == null ? 1 : rowLastno.getsRow(); |
| | | int endRow = rowLastno.geteRow() == null ? Integer.MAX_VALUE : rowLastno.geteRow(); |
| | | for (Integer crnNo : orderedCrnNos) { |
| | | if (crnNo == null || crnNo < startCrnNo) { |
| | | continue; |
| | | } |
| | | int crnOffset = crnNo - startCrnNo; |
| | | int crnStartRow = startRow + crnOffset * rowSpan; |
| | | for (int row = crnStartRow; row < crnStartRow + rowSpan && row <= endRow; row++) { |
| | | if (rowSet.contains(row)) { |
| | | result.add(crnNo); |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | return result; |
| | | } |
| | | |
| | | /** |
| | | * 解析当前源站到目标堆垛机的入库目标站号。 |
| | | */ |
| | | private Integer resolveTargetStaNo(RowLastno rowLastno, Integer staDescId, Integer sourceStaNo, Integer crnNo) { |
| | | if (!Utils.BooleanWhsTypeSta(rowLastno, staDescId)) { |
| | | return null; |
| | | } |
| | | StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>() |
| | | .eq("type_no", staDescId) |
| | | .eq("stn_no", sourceStaNo) |
| | | .eq("crn_no", crnNo)); |
| | | if (Cools.isEmpty(staDesc)) { |
| | | log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo); |
| | | return null; |
| | | } |
| | | BasDevp staNo = basDevpService.selectById(staDesc.getCrnStn()); |
| | | if (Cools.isEmpty(staNo)) { |
| | | log.error("目标站{}不存在", staDesc.getCrnStn()); |
| | | return null; |
| | | } |
| | | return staNo.getDevNo(); |
| | | } |
| | | |
| | | private void logRun2NoMatch(String stage, Integer sourceStaNo, Integer preferredArea, List<Integer> candidateCrnNos, |
| | | LocTypeDto locTypeDto, List<Integer> crnErrorCrns, List<Integer> routeBlockedCrns, |
| | | List<Integer> noEmptyCrns, List<Integer> locTypeBlockedCrns) { |
| | | log.warn("run2 no location. stage={}, sourceStaNo={}, preferredArea={}, candidateCrnNos={}, crnErrorCrns={}, routeBlockedCrns={}, noEmptyCrns={}, locTypeBlockedCrns={}, spec={}", |
| | | stage, sourceStaNo, preferredArea, candidateCrnNos, crnErrorCrns, routeBlockedCrns, noEmptyCrns, locTypeBlockedCrns, |
| | | JSON.toJSONString(locTypeDto)); |
| | | } |
| | | |
| | | /** |
| | | * 按给定堆垛机顺序依次找空库位。 |
| | | * |
| | | * 这里同时承担三类过滤: |
| | | * 1. 设备侧过滤:堆垛机故障或不存在时直接跳过。 |
| | | * 2. 路径侧过滤:当前源站到该堆垛机目标站无路径时跳过。 |
| | | * 3. 库位侧过滤:无空库位或库位规格不匹配时跳过。 |
| | | * |
| | | * 对空托盘来说,candidateCrnNos 由 run2 的轮询顺序生成,因此天然具备“均分到每个堆垛机”的效果。 |
| | | */ |
| | | private LocMast findRun2EmptyLocByCrnNos(RowLastno rowLastno, RowLastnoType rowLastnoType, List<Integer> candidateCrnNos, |
| | | LocTypeDto locTypeDto, Integer staDescId, Integer sourceStaNo, StartupDto startupDto, |
| | | Integer preferredArea, String stage) { |
| | | return findRun2EmptyLocByCrnNos(rowLastno, rowLastnoType, candidateCrnNos, locTypeDto, |
| | | staDescId, sourceStaNo, startupDto, preferredArea, stage, true); |
| | | } |
| | | |
| | | private LocMast findRun2EmptyLocByCrnNos(RowLastno rowLastno, RowLastnoType rowLastnoType, List<Integer> candidateCrnNos, |
| | | LocTypeDto locTypeDto, Integer staDescId, Integer sourceStaNo, StartupDto startupDto, |
| | | Integer preferredArea, String stage, boolean routeRequired) { |
| | | if (Cools.isEmpty(candidateCrnNos)) { |
| | | log.warn("run2 skip empty candidate list. stage={}, sourceStaNo={}, preferredArea={}, spec={}", |
| | | stage, sourceStaNo, preferredArea, JSON.toJSONString(locTypeDto)); |
| | | return null; |
| | | } |
| | | List<Integer> crnErrorCrns = new ArrayList<>(); |
| | | List<Integer> routeBlockedCrns = new ArrayList<>(); |
| | | List<Integer> noEmptyCrns = new ArrayList<>(); |
| | | List<Integer> locTypeBlockedCrns = new ArrayList<>(); |
| | | return findRun2EmptyLocByCrnNosRecursively(rowLastno, rowLastnoType, candidateCrnNos, locTypeDto, |
| | | staDescId, sourceStaNo, startupDto, preferredArea, stage, routeRequired, 0, |
| | | crnErrorCrns, routeBlockedCrns, noEmptyCrns, locTypeBlockedCrns); |
| | | } |
| | | |
| | | private LocMast findRun2EmptyLocByCrnNosRecursively(RowLastno rowLastno, RowLastnoType rowLastnoType, |
| | | List<Integer> candidateCrnNos, LocTypeDto locTypeDto, |
| | | Integer staDescId, Integer sourceStaNo, StartupDto startupDto, |
| | | Integer preferredArea, String stage, boolean routeRequired, int index, |
| | | List<Integer> crnErrorCrns, List<Integer> routeBlockedCrns, |
| | | List<Integer> noEmptyCrns, List<Integer> locTypeBlockedCrns) { |
| | | if (index >= candidateCrnNos.size()) { |
| | | logRun2NoMatch(stage, sourceStaNo, preferredArea, candidateCrnNos, locTypeDto, |
| | | crnErrorCrns, routeBlockedCrns, noEmptyCrns, locTypeBlockedCrns); |
| | | return null; |
| | | } |
| | | Integer candidateCrnNo = candidateCrnNos.get(index); |
| | | if (!isCrnActive(candidateCrnNo)) { |
| | | crnErrorCrns.add(candidateCrnNo); |
| | | return findRun2EmptyLocByCrnNosRecursively(rowLastno, rowLastnoType, candidateCrnNos, locTypeDto, |
| | | staDescId, sourceStaNo, startupDto, preferredArea, stage, routeRequired, index + 1, |
| | | crnErrorCrns, routeBlockedCrns, noEmptyCrns, locTypeBlockedCrns); |
| | | } |
| | | Integer targetStaNo = routeRequired ? resolveTargetStaNo(rowLastno, staDescId, sourceStaNo, candidateCrnNo) : null; |
| | | if (routeRequired && Utils.BooleanWhsTypeSta(rowLastno, staDescId) && targetStaNo == null) { |
| | | routeBlockedCrns.add(candidateCrnNo); |
| | | return findRun2EmptyLocByCrnNosRecursively(rowLastno, rowLastnoType, candidateCrnNos, locTypeDto, |
| | | staDescId, sourceStaNo, startupDto, preferredArea, stage, routeRequired, index + 1, |
| | | crnErrorCrns, routeBlockedCrns, noEmptyCrns, locTypeBlockedCrns); |
| | | } |
| | | Integer preferredNearRow = getCrnStartRow(rowLastno, candidateCrnNo); |
| | | LocMast candidateLoc = findConfiguredEmptyLocForCrn(rowLastno, rowLastnoType, candidateCrnNo, |
| | | preferredNearRow, locTypeDto); |
| | | if (Cools.isEmpty(candidateLoc)) { |
| | | int availableLocCount = countAssignableLocForCrn(rowLastno, rowLastnoType, candidateCrnNo, |
| | | preferredNearRow == null ? 0 : preferredNearRow, locTypeDto); |
| | | if (availableLocCount <= 0) { |
| | | noEmptyCrns.add(candidateCrnNo); |
| | | } else { |
| | | locTypeBlockedCrns.add(candidateCrnNo); |
| | | } |
| | | return findRun2EmptyLocByCrnNosRecursively(rowLastno, rowLastnoType, candidateCrnNos, locTypeDto, |
| | | staDescId, sourceStaNo, startupDto, preferredArea, stage, routeRequired, index + 1, |
| | | crnErrorCrns, routeBlockedCrns, noEmptyCrns, locTypeBlockedCrns); |
| | | } |
| | | if (targetStaNo != null) { |
| | | startupDto.setStaNo(targetStaNo); |
| | | } |
| | | return candidateLoc; |
| | | } |
| | | |
| | | /** |
| | | * 按站点配置的“堆垛机 + 高低类型”优先级找位,并套用统一均衡策略。 |
| | | */ |
| | | private LocMast findRun2EmptyLocByCrnLocTypeEntries(RowLastno rowLastno, RowLastnoType rowLastnoType, |
| | | List<Map<String, Integer>> crnLocTypeEntries, LocTypeDto locTypeDto, |
| | | Integer staDescId, Integer sourceStaNo, StartupDto startupDto, |
| | | Integer preferredArea, String stage) { |
| | | if (Cools.isEmpty(crnLocTypeEntries)) { |
| | | log.warn("run2 skip empty crn-locType list. stage={}, sourceStaNo={}, preferredArea={}, spec={}", |
| | | stage, sourceStaNo, preferredArea, JSON.toJSONString(locTypeDto)); |
| | | return null; |
| | | } |
| | | List<Integer> candidateCrnNos = extractCrnNos(crnLocTypeEntries); |
| | | List<Integer> crnErrorCrns = new ArrayList<>(); |
| | | List<Integer> routeBlockedCrns = new ArrayList<>(); |
| | | List<Integer> noEmptyCrns = new ArrayList<>(); |
| | | List<Integer> locTypeBlockedCrns = new ArrayList<>(); |
| | | return findRun2EmptyLocByCrnLocTypeEntriesRecursively(rowLastno, rowLastnoType, crnLocTypeEntries, locTypeDto, |
| | | staDescId, sourceStaNo, startupDto, preferredArea, stage, 0, candidateCrnNos, |
| | | crnErrorCrns, routeBlockedCrns, noEmptyCrns, locTypeBlockedCrns); |
| | | } |
| | | |
| | | private LocMast findRun2EmptyLocByCrnLocTypeEntriesRecursively(RowLastno rowLastno, RowLastnoType rowLastnoType, |
| | | List<Map<String, Integer>> crnLocTypeEntries, LocTypeDto locTypeDto, |
| | | Integer staDescId, Integer sourceStaNo, StartupDto startupDto, |
| | | Integer preferredArea, String stage, int index, |
| | | List<Integer> candidateCrnNos, List<Integer> crnErrorCrns, |
| | | List<Integer> routeBlockedCrns, List<Integer> noEmptyCrns, |
| | | List<Integer> locTypeBlockedCrns) { |
| | | if (index >= crnLocTypeEntries.size()) { |
| | | logRun2NoMatch(stage, sourceStaNo, preferredArea, candidateCrnNos, locTypeDto, crnErrorCrns, routeBlockedCrns, noEmptyCrns, locTypeBlockedCrns); |
| | | return null; |
| | | } |
| | | Map<String, Integer> crnLocTypeEntry = crnLocTypeEntries.get(index); |
| | | Integer candidateCrnNo = crnLocTypeEntry == null ? null : crnLocTypeEntry.get("crnNo"); |
| | | Short candidateLocType1 = crnLocTypeEntry == null || crnLocTypeEntry.get("locType1") == null |
| | | ? null : crnLocTypeEntry.get("locType1").shortValue(); |
| | | if (!isCrnActive(candidateCrnNo)) { |
| | | crnErrorCrns.add(candidateCrnNo); |
| | | return findRun2EmptyLocByCrnLocTypeEntriesRecursively(rowLastno, rowLastnoType, crnLocTypeEntries, locTypeDto, |
| | | staDescId, sourceStaNo, startupDto, preferredArea, stage, index + 1, candidateCrnNos, |
| | | crnErrorCrns, routeBlockedCrns, noEmptyCrns, locTypeBlockedCrns); |
| | | } |
| | | Integer targetStaNo = resolveTargetStaNo(rowLastno, staDescId, sourceStaNo, candidateCrnNo); |
| | | if (Utils.BooleanWhsTypeSta(rowLastno, staDescId) && targetStaNo == null) { |
| | | routeBlockedCrns.add(candidateCrnNo); |
| | | return findRun2EmptyLocByCrnLocTypeEntriesRecursively(rowLastno, rowLastnoType, crnLocTypeEntries, locTypeDto, |
| | | staDescId, sourceStaNo, startupDto, preferredArea, stage, index + 1, candidateCrnNos, |
| | | crnErrorCrns, routeBlockedCrns, noEmptyCrns, locTypeBlockedCrns); |
| | | } |
| | | LocTypeDto searchLocTypeDto = buildRun2SearchLocTypeDto(locTypeDto, candidateLocType1); |
| | | Integer preferredNearRow = getCrnStartRow(rowLastno, candidateCrnNo); |
| | | LocMast candidateLoc = findConfiguredEmptyLocForCrn(rowLastno, rowLastnoType, candidateCrnNo, |
| | | preferredNearRow, searchLocTypeDto); |
| | | if (Cools.isEmpty(candidateLoc)) { |
| | | int availableLocCount = countAssignableLocForCrn(rowLastno, rowLastnoType, candidateCrnNo, |
| | | preferredNearRow == null ? 0 : preferredNearRow, searchLocTypeDto); |
| | | if (availableLocCount <= 0) { |
| | | noEmptyCrns.add(candidateCrnNo); |
| | | } else { |
| | | locTypeBlockedCrns.add(candidateCrnNo); |
| | | } |
| | | return findRun2EmptyLocByCrnLocTypeEntriesRecursively(rowLastno, rowLastnoType, crnLocTypeEntries, locTypeDto, |
| | | staDescId, sourceStaNo, startupDto, preferredArea, stage, index + 1, candidateCrnNos, |
| | | crnErrorCrns, routeBlockedCrns, noEmptyCrns, locTypeBlockedCrns); |
| | | } |
| | | if (targetStaNo != null) { |
| | | startupDto.setStaNo(targetStaNo); |
| | | } |
| | | return candidateLoc; |
| | | } |
| | | |
| | | /** |
| | | * 从站点优先级配置中抽取不重复的堆垛机顺序。 |
| | | */ |
| | | private List<Integer> extractCrnNos(List<Map<String, Integer>> crnLocTypeEntries) { |
| | | LinkedHashSet<Integer> orderedCrnNos = new LinkedHashSet<>(); |
| | | if (Cools.isEmpty(crnLocTypeEntries)) { |
| | | return new ArrayList<>(); |
| | | } |
| | | for (Map<String, Integer> crnLocTypeEntry : crnLocTypeEntries) { |
| | | if (crnLocTypeEntry == null || crnLocTypeEntry.get("crnNo") == null) { |
| | | continue; |
| | | } |
| | | orderedCrnNos.add(crnLocTypeEntry.get("crnNo")); |
| | | } |
| | | return new ArrayList<>(orderedCrnNos); |
| | | } |
| | | |
| | | /** |
| | | * 用站点优先级里的 locType1 覆盖本次查询的高度条件。 |
| | | */ |
| | | private LocTypeDto buildRun2SearchLocTypeDto(LocTypeDto locTypeDto, Short candidateLocType1) { |
| | | if (locTypeDto == null && candidateLocType1 == null) { |
| | | return null; |
| | | } |
| | | LocTypeDto searchLocTypeDto = new LocTypeDto(); |
| | | if (locTypeDto != null) { |
| | | searchLocTypeDto.setLocType1(locTypeDto.getLocType1()); |
| | | searchLocTypeDto.setLocType2(locTypeDto.getLocType2()); |
| | | searchLocTypeDto.setLocType3(locTypeDto.getLocType3()); |
| | | searchLocTypeDto.setSiteId(locTypeDto.getSiteId()); |
| | | } |
| | | if (candidateLocType1 != null) { |
| | | searchLocTypeDto.setLocType1(candidateLocType1); |
| | | } |
| | | return searchLocTypeDto; |
| | | } |
| | | |
| | | /** |
| | | * 按站点优先配置直接查某台堆垛机上的第一个可用空库位。 |
| | | */ |
| | | private LocMast findRun2OrderedEmptyLocByCrnLocType(RowLastnoType rowLastnoType, Integer candidateCrnNo, |
| | | Short candidateLocType1, LocTypeDto locTypeDto) { |
| | | if (candidateCrnNo == null) { |
| | | return null; |
| | | } |
| | | Wrapper<LocMast> wrapper = new EntityWrapper<LocMast>() |
| | | .eq("crn_no", candidateCrnNo) |
| | | .eq("loc_sts", "O"); |
| | | if (candidateLocType1 != null) { |
| | | wrapper.eq("loc_type1", candidateLocType1); |
| | | } |
| | | applyLocTypeFilters(wrapper, locTypeDto, false); |
| | | // 单伸堆垛机按层、列递增顺序找第一个空库位。 |
| | | if (rowLastnoType != null && rowLastnoType.getType() != null && (rowLastnoType.getType() == 1 || rowLastnoType.getType() == 2)) { |
| | | wrapper.orderBy("lev1", true).orderBy("bay1", true); |
| | | } else { |
| | | wrapper.orderBy("lev1", true).orderBy("bay1", true); |
| | | } |
| | | LocMast candidateLoc = locMastService.selectOne(wrapper); |
| | | if (Cools.isEmpty(candidateLoc)) { |
| | | return null; |
| | | } |
| | | if (locTypeDto != null && !VersionUtils.locMoveCheckLocTypeComplete(candidateLoc, locTypeDto)) { |
| | | return null; |
| | | } |
| | | return candidateLoc; |
| | | } |
| | | |
| | | private Optional<CrnRowInfo> findAvailableCrnAndNearRow(RowLastno rowLastno, int curRow, int crnNumber, int times, |
| | | FindLocNoAttributeVo findLocNoAttributeVo, LocTypeDto locTypeDto, |
| | | RowLastnoType rowLastnoType) { |
| | | int attempt = times; |
| | | while (attempt < crnNumber * 4) { |
| | | int[] params = Utils.LocNecessaryParameters(rowLastno, curRow, crnNumber); |
| | | curRow = params[1]; |
| | | int crnNo = params[2]; |
| | | // if (!basCrnpService.checkSiteError(crnNo, true)) { |
| | | // attempt++; |
| | | // continue; |
| | | // } |
| | | int rowCount = params[0]; |
| | | int nearRow = params[3]; |
| | | |
| | | // 只取数量判断,避免拉整 list |
| | | int availableLocCount = locMastService.selectCount(new EntityWrapper<LocMast>() |
| | | .eq("row1", nearRow) |
| | | .eq("loc_sts", "O") |
| | | .eq("whs_type", 1)); |
| | | int crnCountO = wrkMastService.selectCount(new EntityWrapper<WrkMast>() |
| | | .eq("crn_no", crnNo).le("io_type", 100)); |
| | | if (availableLocCount - crnCountO <= 2) { // 可以提成常量,比如 MIN_SPARE_SLOTS = 2 |
| | | log.error("{}号堆垛机没有空库位!!! 尺寸规格: {}, 轮询次数:{}", crnNo, JSON.toJSONString(locTypeDto), attempt); |
| | | attempt++; |
| | | continue; |
| | | } |
| | | return Optional.of(new CrnRowInfo(crnNo, nearRow, curRow, rowCount, attempt)); |
| | | } |
| | | return Optional.empty(); |
| | | } |
| | | |
| | | private Optional<CrnRowInfo> findBalancedCrnAndNearRow(RowLastno rowLastno, int curRow, int crnNumber, int times, |
| | | FindLocNoAttributeVo findLocNoAttributeVo, LocTypeDto locTypeDto, |
| | | RowLastnoType rowLastnoType) { |
| | | int maxScanTimes = Math.max(crnNumber * 2, 1); |
| | | int scanCurRow = curRow; |
| | | Map<Integer, Integer> availableLocCountCache = new HashMap<>(); |
| | | Map<Integer, Integer> crnTaskCountCache = new HashMap<>(); |
| | | |
| | | CrnRowInfo bestInfo = null; |
| | | int bestTaskCount = Integer.MAX_VALUE; |
| | | int bestSpareLocCount = Integer.MIN_VALUE; |
| | | int bestOffset = Integer.MAX_VALUE; |
| | | CrnRowInfo fallbackInfo = null; |
| | | int fallbackTaskCount = Integer.MAX_VALUE; |
| | | int fallbackAvailableLocCount = Integer.MIN_VALUE; |
| | | int fallbackOffset = Integer.MAX_VALUE; |
| | | |
| | | for (int attempt = 0; attempt < maxScanTimes; attempt++) { |
| | | int[] params = Utils.LocNecessaryParameters(rowLastno, scanCurRow, crnNumber); |
| | | scanCurRow = params[1]; |
| | | int rowCount = params[0]; |
| | | int crnNo = params[2]; |
| | | int nearRow = params[3]; |
| | | |
| | | if (attempt < times) { |
| | | continue; |
| | | } |
| | | |
| | | int availableLocCount = availableLocCountCache.computeIfAbsent(crnNo, key -> |
| | | countAvailableLocForCrn(rowLastno, rowLastnoType, key, nearRow)); |
| | | int crnTaskCount = crnTaskCountCache.computeIfAbsent(crnNo, key -> |
| | | wrkMastService.selectCount(new EntityWrapper<WrkMast>() |
| | | .eq("crn_no", key) |
| | | .le("io_type", 100))); |
| | | int spareLocCount = availableLocCount - crnTaskCount; |
| | | int offset = attempt - times; |
| | | |
| | | if (availableLocCount > 0 && isBetterCrnCandidate(crnTaskCount, availableLocCount, offset, |
| | | fallbackTaskCount, fallbackAvailableLocCount, fallbackOffset)) { |
| | | fallbackInfo = new CrnRowInfo(crnNo, nearRow, scanCurRow, rowCount, attempt); |
| | | fallbackTaskCount = crnTaskCount; |
| | | fallbackAvailableLocCount = availableLocCount; |
| | | fallbackOffset = offset; |
| | | } |
| | | |
| | | if (spareLocCount <= MIN_SPARE_LOC_COUNT) { |
| | | log.warn("{}号堆垛机可用空库位余量不足,降级候选继续保留。尺寸规格:{},轮询次数:{}", crnNo, JSON.toJSONString(locTypeDto), attempt); |
| | | continue; |
| | | } |
| | | |
| | | if (isBetterCrnCandidate(crnTaskCount, spareLocCount, offset, bestTaskCount, bestSpareLocCount, bestOffset)) { |
| | | bestInfo = new CrnRowInfo(crnNo, nearRow, scanCurRow, rowCount, attempt); |
| | | bestTaskCount = crnTaskCount; |
| | | bestSpareLocCount = spareLocCount; |
| | | bestOffset = offset; |
| | | } |
| | | } |
| | | if (bestInfo != null) { |
| | | return Optional.of(bestInfo); |
| | | } |
| | | if (fallbackInfo != null) { |
| | | log.warn("堆垛机均衡分配未找到满足余量阈值的候选,降级使用仍有空位的堆垛机: crnNo={}", fallbackInfo.getCrnNo()); |
| | | } |
| | | return Optional.ofNullable(fallbackInfo); |
| | | } |
| | | |
| | | private boolean isBetterCrnCandidate(int taskCount, int spareLocCount, int offset, |
| | | int bestTaskCount, int bestSpareLocCount, int bestOffset) { |
| | | if (taskCount != bestTaskCount) { |
| | | return taskCount < bestTaskCount; |
| | | } |
| | | if (spareLocCount != bestSpareLocCount) { |
| | | return spareLocCount > bestSpareLocCount; |
| | | } |
| | | return offset < bestOffset; |
| | | } |
| | | |
| | | /** |
| | | * 推导库位主档查询时应使用的 whsType。 |
| | | */ |
| | | private Long resolveLocWhsType(RowLastno rowLastno, RowLastnoType rowLastnoType) { |
| | | if (rowLastno != null && rowLastno.getWhsType() != null) { |
| | | return rowLastno.getWhsType().longValue(); |
| | | } |
| | | if (rowLastnoType != null && rowLastnoType.getType() != null) { |
| | | return rowLastnoType.getType().longValue(); |
| | | } |
| | | return null; |
| | | } |
| | | |
| | | /** |
| | | * 判断库位是否满足本次规格约束。 |
| | | */ |
| | | private boolean matchesLocType(LocMast locMast, LocTypeDto locTypeDto) { |
| | | if (locMast != null && isFullPalletLocTypeSearch(locTypeDto) && locMast.getLocType2() != null |
| | | && locMast.getLocType2() == 1) { |
| | | return false; |
| | | } |
| | | return locTypeDto == null || VersionUtils.locMoveCheckLocTypeComplete(locMast, locTypeDto); |
| | | } |
| | | |
| | | /** |
| | | * 查询某一排上的所有空库位,并按单伸/双伸策略排序。 |
| | | */ |
| | | private List<LocMast> findOpenLocsByRow(RowLastno rowLastno, RowLastnoType rowLastnoType, Integer row, |
| | | Integer crnNo, LocTypeDto locTypeDto, boolean singleExtension) { |
| | | List<LocMast> result = new ArrayList<LocMast>(); |
| | | if (row == null) { |
| | | return result; |
| | | } |
| | | Wrapper<LocMast> wrapper = new EntityWrapper<LocMast>() |
| | | // .eq("row1", row) |
| | | .eq("loc_sts", "O"); |
| | | if (crnNo != null) { |
| | | wrapper.eq("crn_no", crnNo); |
| | | } |
| | | applyLocTypeFilters(wrapper, locTypeDto, true); |
| | | if (singleExtension) { |
| | | wrapper.orderBy("lev1", true).orderBy("bay1", true); |
| | | } else { |
| | | wrapper.orderBy("lev1", true).orderBy("bay1", true); |
| | | } |
| | | List<LocMast> locMasts = locMastService.selectList(wrapper); |
| | | for (LocMast locMast : locMasts) { |
| | | if (matchesLocType(locMast, locTypeDto)) { |
| | | result.add(locMast); |
| | | } |
| | | } |
| | | return result; |
| | | } |
| | | |
| | | /** |
| | | * 按排、列、层精确定位某个库位位置上的状态记录。 |
| | | */ |
| | | private LocMast findLocByPosition(RowLastno rowLastno, RowLastnoType rowLastnoType, Integer crnNo, |
| | | Integer row, Integer bay, Integer lev, String... statuses) { |
| | | if (row == null || bay == null || lev == null) { |
| | | return null; |
| | | } |
| | | EntityWrapper<LocMast> wrapper = new EntityWrapper<LocMast>(); |
| | | wrapper.eq("row1", row); |
| | | wrapper.eq("bay1", bay); |
| | | wrapper.eq("lev1", lev); |
| | | if (crnNo != null) { |
| | | wrapper.eq("crn_no", crnNo); |
| | | } |
| | | Long whsType = resolveLocWhsType(rowLastno, rowLastnoType); |
| | | if (whsType != null) { |
| | | wrapper.eq("whs_type", whsType); |
| | | } |
| | | if (statuses != null && statuses.length > 0) { |
| | | if (statuses.length == 1) { |
| | | wrapper.eq("loc_sts", statuses[0]); |
| | | } else { |
| | | wrapper.in("loc_sts", statuses); |
| | | } |
| | | } |
| | | return locMastService.selectOne(wrapper); |
| | | } |
| | | |
| | | /** |
| | | * 在一对浅排/深排之间选择真正可投放的目标库位。 |
| | | */ |
| | | private LocMast findPairAssignableLoc(RowLastno rowLastno, RowLastnoType rowLastnoType, Integer crnNo, |
| | | Integer shallowRow, Integer deepRow, LocTypeDto locTypeDto) { |
| | | List<LocMast> shallowOpenLocs = findOpenLocsByRow(rowLastno, rowLastnoType, shallowRow, crnNo, locTypeDto, false); |
| | | if (Cools.isEmpty(shallowOpenLocs)) { |
| | | return null; |
| | | } |
| | | if (deepRow == null) { |
| | | return shallowOpenLocs.get(0); |
| | | } |
| | | for (LocMast shallowLoc : shallowOpenLocs) { |
| | | LocMast deepOpenLoc = findLocByPosition(rowLastno, rowLastnoType, crnNo, deepRow, shallowLoc.getBay1(), shallowLoc.getLev1(), "O"); |
| | | if (!Cools.isEmpty(deepOpenLoc) && matchesLocType(deepOpenLoc, locTypeDto)) { |
| | | return deepOpenLoc; |
| | | } |
| | | } |
| | | for (LocMast shallowLoc : shallowOpenLocs) { |
| | | LocMast deepBlockingLoc = findLocByPosition(rowLastno, rowLastnoType, crnNo, deepRow, shallowLoc.getBay1(), shallowLoc.getLev1(), "F", "D"); |
| | | if (!Cools.isEmpty(deepBlockingLoc)) { |
| | | return shallowLoc; |
| | | } |
| | | if (findLocByPosition(rowLastno, rowLastnoType, crnNo, deepRow, shallowLoc.getBay1(), shallowLoc.getLev1()) == null) { |
| | | return shallowLoc; |
| | | } |
| | | } |
| | | return null; |
| | | } |
| | | |
| | | /** |
| | | * 按某台堆垛机的深浅排画像搜索第一个可分配空库位。 |
| | | */ |
| | | private LocMast findConfiguredEmptyLocForCrn(RowLastno rowLastno, RowLastnoType rowLastnoType, Integer crnNo, |
| | | Integer preferredNearRow, LocTypeDto locTypeDto) { |
| | | if (rowLastno == null || crnNo == null) { |
| | | return null; |
| | | } |
| | | CrnDepthRuleProfile profile = basCrnDepthRuleService.resolveProfile(rowLastno, crnNo, preferredNearRow); |
| | | if (profile == null || Cools.isEmpty(profile.getSearchRows())) { |
| | | return null; |
| | | } |
| | | LinkedHashSet<Integer> processedShallowRows = new LinkedHashSet<Integer>(); |
| | | boolean singleExtension = profile.isSingleExtension(); |
| | | for (Integer searchRow : profile.getSearchRows()) { |
| | | if (searchRow == null) { |
| | | continue; |
| | | } |
| | | if (!singleExtension) { |
| | | if (profile.isShallowRow(searchRow)) { |
| | | if (!processedShallowRows.add(searchRow)) { |
| | | continue; |
| | | } |
| | | LocMast candidateLoc = findPairAssignableLoc(rowLastno, rowLastnoType, crnNo, searchRow, |
| | | profile.getPairedDeepRow(searchRow), locTypeDto); |
| | | if (!Cools.isEmpty(candidateLoc)) { |
| | | return candidateLoc; |
| | | } |
| | | continue; |
| | | } |
| | | if (profile.isDeepRow(searchRow)) { |
| | | Integer shallowRow = profile.getPairedShallowRow(searchRow); |
| | | if (shallowRow != null) { |
| | | if (!processedShallowRows.add(shallowRow)) { |
| | | continue; |
| | | } |
| | | LocMast candidateLoc = findPairAssignableLoc(rowLastno, rowLastnoType, crnNo, shallowRow, |
| | | searchRow, locTypeDto); |
| | | if (!Cools.isEmpty(candidateLoc)) { |
| | | return candidateLoc; |
| | | } |
| | | continue; |
| | | } |
| | | } |
| | | } |
| | | List<LocMast> locMasts = findOpenLocsByRow(rowLastno, rowLastnoType, searchRow, crnNo, locTypeDto, singleExtension); |
| | | if (!Cools.isEmpty(locMasts)) { |
| | | return locMasts.get(0); |
| | | } |
| | | } |
| | | return null; |
| | | } |
| | | |
| | | /** |
| | | * 统计某台堆垛机当前画像下可参与分配的空库位数量。 |
| | | */ |
| | | private int countAssignableLocForCrn(RowLastno rowLastno, RowLastnoType rowLastnoType, int crnNo, int preferredNearRow, LocTypeDto locTypeDto) { |
| | | CrnDepthRuleProfile profile = basCrnDepthRuleService.resolveProfile(rowLastno, crnNo, preferredNearRow); |
| | | if (profile == null || Cools.isEmpty(profile.getSearchRows())) { |
| | | return 0; |
| | | } |
| | | int count = 0; |
| | | LinkedHashSet<Integer> processedShallowRows = new LinkedHashSet<Integer>(); |
| | | boolean singleExtension = profile.isSingleExtension(); |
| | | for (Integer searchRow : profile.getSearchRows()) { |
| | | if (searchRow == null) { |
| | | continue; |
| | | } |
| | | if (!singleExtension) { |
| | | if (profile.isShallowRow(searchRow)) { |
| | | if (!processedShallowRows.add(searchRow)) { |
| | | continue; |
| | | } |
| | | count += countAssignablePairLocs(rowLastno, rowLastnoType, crnNo, searchRow, |
| | | profile.getPairedDeepRow(searchRow), locTypeDto); |
| | | continue; |
| | | } |
| | | if (profile.isDeepRow(searchRow)) { |
| | | Integer shallowRow = profile.getPairedShallowRow(searchRow); |
| | | if (shallowRow != null) { |
| | | if (!processedShallowRows.add(shallowRow)) { |
| | | continue; |
| | | } |
| | | count += countAssignablePairLocs(rowLastno, rowLastnoType, crnNo, shallowRow, searchRow, locTypeDto); |
| | | continue; |
| | | } |
| | | } |
| | | } |
| | | count += findOpenLocsByRow(rowLastno, rowLastnoType, searchRow, crnNo, locTypeDto, singleExtension).size(); |
| | | } |
| | | return count; |
| | | } |
| | | |
| | | /** |
| | | * 统计一对浅排/深排上的可分配库位数量。 |
| | | */ |
| | | private int countAssignablePairLocs(RowLastno rowLastno, RowLastnoType rowLastnoType, Integer crnNo, |
| | | Integer shallowRow, Integer deepRow, LocTypeDto locTypeDto) { |
| | | List<LocMast> shallowOpenLocs = findOpenLocsByRow(rowLastno, rowLastnoType, shallowRow, crnNo, locTypeDto, false); |
| | | if (Cools.isEmpty(shallowOpenLocs)) { |
| | | return 0; |
| | | } |
| | | if (deepRow == null) { |
| | | return shallowOpenLocs.size(); |
| | | } |
| | | int count = 0; |
| | | for (LocMast shallowLoc : shallowOpenLocs) { |
| | | LocMast deepOpenLoc = findLocByPosition(rowLastno, rowLastnoType, crnNo, deepRow, shallowLoc.getBay1(), shallowLoc.getLev1(), "O"); |
| | | if (!Cools.isEmpty(deepOpenLoc) && matchesLocType(deepOpenLoc, locTypeDto)) { |
| | | count++; |
| | | continue; |
| | | } |
| | | LocMast deepBlockingLoc = findLocByPosition(rowLastno, rowLastnoType, crnNo, deepRow, shallowLoc.getBay1(), shallowLoc.getLev1(), "F", "D"); |
| | | if (!Cools.isEmpty(deepBlockingLoc) || |
| | | findLocByPosition(rowLastno, rowLastnoType, crnNo, deepRow, shallowLoc.getBay1(), shallowLoc.getLev1()) == null) { |
| | | count++; |
| | | } |
| | | } |
| | | return count; |
| | | } |
| | | |
| | | /** |
| | | * 统计某台堆垛机所有可用空库位数量,不附带规格过滤。 |
| | | */ |
| | | private int countAvailableLocForCrn(RowLastno rowLastno, RowLastnoType rowLastnoType, int crnNo, int preferredNearRow) { |
| | | return countAssignableLocForCrn(rowLastno, rowLastnoType, crnNo, preferredNearRow, null); |
| | | } |
| | | |
| | | /** |
| | | * 统计某台单伸堆垛机在当前规格约束下的可用空库位数量。 |
| | | */ |
| | | private int countAvailableSingleExtensionLocForCrn(RowLastno rowLastno, RowLastnoType rowLastnoType, int crnNo, int preferredNearRow, LocTypeDto locTypeDto) { |
| | | return countAssignableLocForCrn(rowLastno, rowLastnoType, crnNo, preferredNearRow, locTypeDto); |
| | | } |
| | | |
| | | private Optional<CrnRowInfo> findBalancedSingleExtensionCrnAndNearRow(RowLastno rowLastno, int curRow, int crnNumber, int times, |
| | | LocTypeDto locTypeDto, RowLastnoType rowLastnoType) { |
| | | int maxScanTimes = Math.max(crnNumber * 2, 1); |
| | | int scanCurRow = curRow; |
| | | Map<Integer, Integer> availableLocCountCache = new HashMap<>(); |
| | | Map<Integer, Integer> crnTaskCountCache = new HashMap<>(); |
| | | |
| | | CrnRowInfo bestInfo = null; |
| | | int bestTaskCount = Integer.MAX_VALUE; |
| | | int bestSpareLocCount = Integer.MIN_VALUE; |
| | | int bestOffset = Integer.MAX_VALUE; |
| | | CrnRowInfo fallbackInfo = null; |
| | | int fallbackTaskCount = Integer.MAX_VALUE; |
| | | int fallbackAvailableLocCount = Integer.MIN_VALUE; |
| | | int fallbackOffset = Integer.MAX_VALUE; |
| | | |
| | | for (int attempt = 0; attempt < maxScanTimes; attempt++) { |
| | | int[] params = Utils.LocNecessaryParameters(rowLastno, scanCurRow, crnNumber); |
| | | scanCurRow = params[1]; |
| | | int rowCount = params[0]; |
| | | int crnNo = params[2]; |
| | | int nearRow = params[3]; |
| | | |
| | | if (attempt < times) { |
| | | continue; |
| | | } |
| | | |
| | | int availableLocCount = availableLocCountCache.computeIfAbsent(crnNo, key -> |
| | | countAvailableSingleExtensionLocForCrn(rowLastno, rowLastnoType, key, nearRow, locTypeDto)); |
| | | int crnTaskCount = crnTaskCountCache.computeIfAbsent(crnNo, key -> |
| | | wrkMastService.selectCount(new EntityWrapper<WrkMast>() |
| | | .eq("crn_no", key) |
| | | .le("io_type", 100))); |
| | | int spareLocCount = availableLocCount - crnTaskCount; |
| | | int offset = attempt - times; |
| | | |
| | | if (availableLocCount > 0 && isBetterCrnCandidate(crnTaskCount, availableLocCount, offset, |
| | | fallbackTaskCount, fallbackAvailableLocCount, fallbackOffset)) { |
| | | fallbackInfo = new CrnRowInfo(crnNo, nearRow, scanCurRow, rowCount, attempt); |
| | | fallbackTaskCount = crnTaskCount; |
| | | fallbackAvailableLocCount = availableLocCount; |
| | | fallbackOffset = offset; |
| | | } |
| | | |
| | | if (spareLocCount <= MIN_SPARE_LOC_COUNT) { |
| | | continue; |
| | | } |
| | | |
| | | if (isBetterCrnCandidate(crnTaskCount, spareLocCount, offset, bestTaskCount, bestSpareLocCount, bestOffset)) { |
| | | bestInfo = new CrnRowInfo(crnNo, nearRow, scanCurRow, rowCount, attempt); |
| | | bestTaskCount = crnTaskCount; |
| | | bestSpareLocCount = spareLocCount; |
| | | bestOffset = offset; |
| | | } |
| | | } |
| | | if (bestInfo != null) { |
| | | return Optional.of(bestInfo); |
| | | } |
| | | return Optional.ofNullable(fallbackInfo); |
| | | } |
| | | |
| | | /** |
| | | * 返回某台堆垛机本次找位应扫描的排顺序。 |
| | | */ |
| | | private List<Integer> getCrnSearchRows(RowLastno rowLastno, int crnNo, int preferredNearRow) { |
| | | CrnDepthRuleProfile profile = basCrnDepthRuleService.resolveProfile(rowLastno, crnNo, preferredNearRow); |
| | | if (profile == null || Cools.isEmpty(profile.getSearchRows())) { |
| | | return new ArrayList<Integer>(); |
| | | } |
| | | return new ArrayList<Integer>(profile.getSearchRows()); |
| | | } |
| | | |
| | | /** |
| | | * 按库型返回每台堆垛机占用的排跨度。 |
| | | */ |
| | | private Integer getCrnRowSpan(Integer typeId) { |
| | | if (typeId == null) { |
| | | return null; |
| | | } |
| | | switch (typeId) { |
| | | case 1: |
| | | return 4; |
| | | case 2: |
| | | return 2; |
| | | default: |
| | | return null; |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 向搜索排列表追加一个合法且不重复的排号。 |
| | | */ |
| | | private void addSearchRow(List<Integer> searchRows, Integer row, RowLastno rowLastno) { |
| | | if (row == null) { |
| | | return; |
| | | } |
| | | if (row < rowLastno.getsRow() || row > rowLastno.geteRow()) { |
| | | return; |
| | | } |
| | | if (!searchRows.contains(row)) { |
| | | searchRows.add(row); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * run/run2 标准堆垛机统一的空库位查询入口。 |
| | | */ |
| | | private LocMast findStandardEmptyLoc(RowLastno rowLastno, RowLastnoType rowLastnoType, int crnNo, int nearRow, LocTypeDto locTypeDto) { |
| | | return findConfiguredEmptyLocForCrn(rowLastno, rowLastnoType, crnNo, nearRow, locTypeDto); |
| | | } |
| | | |
| | | /** |
| | | * 构造只提升 locType1 的向上兼容规格。 |
| | | */ |
| | | private LocTypeDto buildUpwardCompatibleLocTypeDto(LocTypeDto locTypeDto) { |
| | | if (locTypeDto == null || locTypeDto.getLocType1() == null || locTypeDto.getLocType1() >= 2) { |
| | | return null; |
| | | } |
| | | LocTypeDto compatibleLocTypeDto = new LocTypeDto(); |
| | | compatibleLocTypeDto.setLocType1((short) (locTypeDto.getLocType1() + 1)); |
| | | compatibleLocTypeDto.setLocType2(locTypeDto.getLocType2()); |
| | | compatibleLocTypeDto.setLocType3(locTypeDto.getLocType3()); |
| | | compatibleLocTypeDto.setSiteId(locTypeDto.getSiteId()); |
| | | return compatibleLocTypeDto; |
| | | } |
| | | |
| | | /** |
| | | * 统一封装找库位失败后的兼容重试顺序。 |
| | | * |
| | | * 兼容规则固定为: |
| | | * 只允许 loc_type1 低位向高位兼容,loc_type2/loc_type3 不参与满托找位。 |
| | | */ |
| | | private LocTypeDto buildRetryCompatibleLocTypeDto(Integer staDescId, FindLocNoAttributeVo findLocNoAttributeVo, LocTypeDto locTypeDto) { |
| | | return buildUpwardCompatibleLocTypeDto(locTypeDto); |
| | | } |
| | | |
| | | |
| | | |
| | | /** |
| | | * 检索库位号 |
| | | * |
| | | * @param whsType 类型 1:双深式货架 |
| | | * @param staDescId 路径ID |
| | | * @param sourceStaNo 源站 |
| | | * @param whsType 类型 1:双深式货架 |
| | | * @param staDescId 路径ID |
| | | * @param sourceStaNo 源站 |
| | | * @param findLocNoAttributeVo 属性 |
| | | * @param moveCrnNo 源 |
| | | * @param locTypeDto 类型 |
| | | * @param times 轮询次数 |
| | | * @param moveCrnNo 源 |
| | | * @param locTypeDto 类型 |
| | | * @param times 轮询次数 |
| | | * @return locNo 检索到的库位号 |
| | | */ |
| | | @Transactional |
| | |
| | | } |
| | | int sRow = rowLastno.getsRow(); |
| | | int eRow = rowLastno.geteRow(); |
| | | int crnNumber = rowLastno.getCrnQty(); |
| | | int crnNumber = resolveCrnCount(rowLastno); |
| | | |
| | | |
| | | // ===============>>>> 开始执行 |
| | | curRow = rowLastno.getCurrentRow(); |
| | | |
| | | if (!Cools.isEmpty(moveCrnNo) && moveCrnNo!=0){ |
| | | if (!Cools.isEmpty(moveCrnNo) && moveCrnNo != 0) { |
| | | crnNumber = moveCrnNo; |
| | | if (times==0){ |
| | | curRow = moveCrnNo*4-1; |
| | | }else { |
| | | curRow = moveCrnNo*4-2; |
| | | if (times == 0) { |
| | | curRow = moveCrnNo * 4 - 1; |
| | | } else { |
| | | curRow = moveCrnNo * 4 - 2; |
| | | } |
| | | } |
| | | |
| | | //此程序用于优化堆垛机异常时的运行时间 |
| | | for (int i = times; i < crnNumber*2; i++) { |
| | | int[] locNecessaryParameters = Utils.LocNecessaryParameters(rowLastno, curRow, crnNumber); |
| | | curRow = locNecessaryParameters[1]; |
| | | crnNo = locNecessaryParameters[2]; |
| | | if (basCrnpService.checkSiteError(crnNo, true)) { |
| | | rowCount = locNecessaryParameters[0]; |
| | | nearRow = locNecessaryParameters[3]; |
| | | List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>() |
| | | .eq("row1", nearRow).eq("loc_sts", "O").eq("whs_type",rowLastnoType.getType().longValue())); |
| | | int crnCountO = wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("crn_no", crnNo).le("io_type",100)); |
| | | if (locMasts.size()-crnCountO<=2){ |
| | | log.error(crnNo+"号堆垛机没有空库位!!! 尺寸规格: {}, 轮询次数:{}", JSON.toJSONString(locTypeDto), times); |
| | | nearRow = 0; |
| | | times++; |
| | | continue; |
| | | } |
| | | break; |
| | | } else { |
| | | times++; |
| | | } |
| | | Optional<CrnRowInfo> infoOpt = findBalancedCrnAndNearRow(rowLastno, curRow, crnNumber, times, findLocNoAttributeVo, locTypeDto, rowLastnoType); |
| | | if (!infoOpt.isPresent()) { |
| | | infoOpt = findAvailableCrnAndNearRow(rowLastno, curRow, crnNumber, times, findLocNoAttributeVo, locTypeDto, rowLastnoType); |
| | | } |
| | | if (nearRow == 0) { |
| | | if (!infoOpt.isPresent()) { |
| | | throw new CoolException("无可用堆垛机"); |
| | | } |
| | | CrnRowInfo info = infoOpt.get(); |
| | | crnNo = info.getCrnNo(); |
| | | nearRow = info.getNearRow(); |
| | | curRow = info.getCurRow(); |
| | | rowCount = info.getRowCount(); |
| | | times = info.getTimes(); |
| | | |
| | | |
| | | boolean signRule1 = false; |
| | | boolean signRule2 = false; |
| | | |
| | | |
| | | if (Utils.BooleanWhsTypeStaIoType(rowLastno)){ |
| | | if (Utils.BooleanWhsTypeStaIoType(rowLastno)) { |
| | | // 靠近摆放规则 --- 同天同规格物料 //分离版 |
| | | if (!Cools.isEmpty(findLocNoAttributeVo.getMatnr()) && staDescId == 1){ |
| | | if (!Cools.isEmpty(findLocNoAttributeVo.getMatnr()) && staDescId == 1) { |
| | | signRule1 = true; |
| | | } |
| | | // 靠近摆放规则 --- 同天同规格物料 //互通版 |
| | |
| | | signRule2 = true; |
| | | } |
| | | |
| | | if (!Cools.isEmpty(findLocNoAttributeVo.getMatnr()) && (staDescId == 11 || staDescId == 111)) { |
| | | if (!Cools.isEmpty(findLocNoAttributeVo.getMatnr()) && (staDescId == 11 || staDescId == 111)) { |
| | | signRule1 = true; |
| | | } |
| | | } |
| | | |
| | | if (signRule1){ |
| | | if (nearRow!=curRow){ |
| | | if (signRule1) { |
| | | if (nearRow != curRow) { |
| | | List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>() |
| | | .eq("row1", nearRow).eq("loc_sts", "O").eq("whs_type",rowLastnoType.getType().longValue())); |
| | | for (LocMast locMast1:locMasts){ |
| | | .eq("row1", nearRow).eq("loc_sts", "O").eq("whs_type", rowLastnoType.getType().longValue())); |
| | | for (LocMast locMast1 : locMasts) { |
| | | //获取巷道 |
| | | // List<String> groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,locMast1.getLocNo(), curRow>nearRow); |
| | | // LocMast locMastGro = locMastService.selectById(wrkMast.getLocNo()); |
| | | //获取目标库位所在巷道最浅非空库位 |
| | | LocMast locMastF = locMastService.selectLocByLocStsPakInF(curRow,nearRow,locMast1,rowLastnoType.getType().longValue()); |
| | | if (!Cools.isEmpty(locMastF) && locMastF.getLocSts().equals("F")){ |
| | | LocMast locMastF = locMastService.selectLocByLocStsPakInF(curRow, nearRow, locMast1, rowLastnoType.getType().longValue()); |
| | | if (!Cools.isEmpty(locMastF) && locMastF.getLocSts().equals("F")) { |
| | | LocDetl locDetl = locDetlService.selectOne(new EntityWrapper<LocDetl>().eq("loc_no", locMastF.getLocNo())); |
| | | if (!Cools.isEmpty(locDetl) && findLocNoAttributeVo.getMatnr().equals(locDetl.getMatnr()) |
| | | && findLocNoAttributeVo.getBatch().equals(locDetl.getBatch()) |
| | | && findLocNoAttributeVo.getBrand().equals(locDetl.getBrand())) { |
| | | if (!Cools.isEmpty(locDetl) && findLocNoAttributeVo.beSimilar(locDetl)) { |
| | | //获取目标库位所在巷道最深空库位 |
| | | locMast = locMastService.selectLocByLocStsPakInO(curRow,nearRow,locMast1,rowLastnoType.getType().longValue()); |
| | | locMast = locMastService.selectLocByLocStsPakInO(curRow, nearRow, locMast1, rowLastnoType.getType().longValue()); |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | }else if (signRule2){ |
| | | } else if (signRule2) { |
| | | List<String> locNos = locDetlService.getSameDetlToday(findLocNoAttributeVo.getMatnr(), sRow, eRow); |
| | | for (String locNo : locNos) { |
| | | if (Utils.isShallowLoc(slaveProperties, locNo)) { |
| | |
| | | } |
| | | } |
| | | |
| | | // // 靠近摆放规则 --- 空托 //分离版 |
| | | // if (staDescId == 10 && Utils.BooleanWhsTypeStaIoType(whsType)) { |
| | | // List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O")); |
| | | // for (LocMast locMast1:locMasts){ |
| | | // if (VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) { |
| | | // continue; |
| | | // } |
| | | // String shallowLoc = Utils.getDeepLoc(slaveProperties,locMast1.getLocNo()); |
| | | // LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no",shallowLoc)); |
| | | // if (!Cools.isEmpty(locMast2) && locMast2.getLocSts().equals("D")){ |
| | | // locMast = locMast1; |
| | | // break; |
| | | // } |
| | | // } |
| | | // } |
| | | |
| | | // 靠近摆放规则 --- 空托 //互通版 |
| | | if (staDescId == 10 && Utils.BooleanWhsTypeStaIoType(rowLastno)) { |
| | | if (staDescId == 10 && Utils.BooleanWhsTypeStaIoType(rowLastno)) { |
| | | List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>() |
| | | .eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow).eq("whs_type",rowLastnoType.getType().longValue())); |
| | | .eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow).eq("whs_type", rowLastnoType.getType().longValue())); |
| | | if (!locMasts.isEmpty()) { |
| | | for (LocMast loc : locMasts) { |
| | | if (Utils.isShallowLoc(slaveProperties, loc.getLocNo())) { |
| | |
| | | log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo); |
| | | // throw new CoolException("入库路径不存在"); |
| | | crnNo = 0; |
| | | }else { |
| | | } else { |
| | | staNo = basDevpService.selectById(staDesc.getCrnStn()); |
| | | if (!staNo.getAutoing().equals("Y")) { |
| | | log.error("目标站"+staDesc.getCrnStn()+"不可用"); |
| | | log.error("目标站" + staDesc.getCrnStn() + "不可用"); |
| | | // throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用"); |
| | | crnNo = 0; |
| | | } |
| | | startupDto.setStaNo(staNo.getDevNo()); |
| | | } |
| | | // 更新库位排号 |
| | | if (Cools.isEmpty(locMast)){ |
| | | if (Cools.isEmpty(locMast)) { |
| | | rowLastno.setCurrentRow(curRow); |
| | | rowLastnoService.updateById(rowLastno); |
| | | } |
| | | } |
| | | |
| | | // 开始查找库位 ==============================>> |
| | | // Search empty location ==============================>> |
| | | if (staDescId == 10 && Cools.isEmpty(locMast) && crnNo != 0) { |
| | | locMast = findStandardEmptyLoc(rowLastno, rowLastnoType, crnNo, nearRow, locTypeDto); |
| | | } |
| | | |
| | | // 1.按规则查找库位 |
| | | |
| | | |
| | | if (Cools.isEmpty(locMast) && crnNo != 0) { |
| | | List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>() |
| | | .eq("row1", nearRow) |
| | | .eq("loc_sts", "O").eq("whs_type",rowLastnoType.getType().longValue()) |
| | | .orderBy("lev1",true).orderBy("bay1",true)); |
| | | for (LocMast locMast1 : locMasts) { |
| | | if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) { |
| | | continue; |
| | | } |
| | | if (Utils.BooleanWhsTypeStaIoType(rowLastno)){ |
| | | String shallowLoc = Utils.getDeepLoc(slaveProperties, locMast1.getLocNo()); |
| | | LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>() |
| | | .eq("loc_no", shallowLoc).eq("loc_sts", "O").eq("whs_type",rowLastnoType.getType().longValue())); |
| | | if (!Cools.isEmpty(locMast2)) { |
| | | locMast = locMast2; |
| | | break; |
| | | } |
| | | } else { |
| | | if (!Cools.isEmpty(locMast1)) { |
| | | locMast = locMast1; |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | |
| | | if (Cools.isEmpty(locMast) && Utils.BooleanWhsTypeStaIoType(rowLastno)){ |
| | | for (LocMast locMast1 : locMasts) { |
| | | if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) { |
| | | continue; |
| | | } |
| | | if (Utils.BooleanWhsTypeStaIoType(rowLastno)){ |
| | | String shallowLoc = Utils.getDeepLoc(slaveProperties, locMast1.getLocNo()); |
| | | LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>() |
| | | .eq("loc_no", shallowLoc).eq("loc_sts", "O").eq("whs_type",rowLastnoType.getType().longValue())); |
| | | if (!Cools.isEmpty(locMast2)) { |
| | | locMast = locMast2; |
| | | break; |
| | | } else { |
| | | locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>() |
| | | .eq("loc_no", shallowLoc).eq("loc_sts", "F").eq("whs_type",rowLastnoType.getType().longValue())); |
| | | if (!Cools.isEmpty(locMast2)) { |
| | | locMast = locMast1; |
| | | break; |
| | | } else { |
| | | locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>() |
| | | .eq("loc_no", shallowLoc).eq("loc_sts", "D").eq("whs_type",rowLastnoType.getType().longValue())); |
| | | if (!Cools.isEmpty(locMast2)) { |
| | | locMast = locMast1; |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | } else { |
| | | if (!Cools.isEmpty(locMast1)) { |
| | | locMast = locMast1; |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | locMast = findStandardEmptyLoc(rowLastno, rowLastnoType, crnNo, nearRow, locTypeDto); |
| | | } |
| | | |
| | | if (!Cools.isEmpty(locMast) && !basCrnpService.checkSiteError(crnNo, true)) { |
| | | locMast = null; |
| | | } |
| | | |
| | | // 递归查询 |
| | | // Retry search |
| | | if (Cools.isEmpty(locMast) || !locMast.getLocSts().equals("O")) { |
| | | // 当前巷道无空库位时,递归调整至下一巷道,检索全部巷道无果后,跳出递归 |
| | | if (times < rowCount*2) { |
| | | // Scan next aisle first, then retry with upward-compatible locType1. |
| | | if (times < rowCount * 2) { |
| | | times = times + 1; |
| | | return getLocNoRun(whsType, staDescId, sourceStaNo, findLocNoAttributeVo,moveCrnNo, locTypeDto, times); |
| | | return getLocNoRun(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, moveCrnNo, locTypeDto, times); |
| | | } |
| | | // // 2.库位当前所属尺寸无空库位时,调整尺寸参数,向上兼容检索库位 |
| | | // if (locTypeDto.getLocType1() < 2) { |
| | | // int i = locTypeDto.getLocType1() + 1; |
| | | // locTypeDto.setLocType1((short)i); |
| | | // return getLocNo(1, staDescId, sourceStaNo, matnr,batch,grade, locTypeDto, 0); |
| | | // } |
| | | log.error("系统没有空库位!!! 尺寸规格: {}, 轮询次数:{}", JSON.toJSONString(locTypeDto), times); |
| | | throw new CoolException("没有空库位"); |
| | | LocTypeDto compatibleLocTypeDto = buildRetryCompatibleLocTypeDto(staDescId, findLocNoAttributeVo, locTypeDto); |
| | | if (compatibleLocTypeDto != null) { |
| | | log.warn("locType compatibility retry. source={}, target={}", JSON.toJSONString(locTypeDto), JSON.toJSONString(compatibleLocTypeDto)); |
| | | return getLocNoRun(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, moveCrnNo, compatibleLocTypeDto, 0); |
| | | } |
| | | log.error("No empty location found. spec={}, times={}", JSON.toJSONString(locTypeDto), times); |
| | | throw new CoolException("\u6ca1\u6709\u7a7a\u5e93\u4f4d"); |
| | | } |
| | | String locNo = locMast.getLocNo(); |
| | | |
| | |
| | | return startupDto; |
| | | } |
| | | |
| | | public StartupDto getLocNoRun4(Integer whsType, Integer staDescId, Integer sourceStaNo,FindLocNoAttributeVo findLocNoAttributeVo, Integer moveCrnNo, LocTypeDto locTypeDto, int times) { |
| | | public StartupDto getLocNoRun2(Integer whsType, Integer staDescId, Integer sourceStaNo, FindLocNoAttributeVo findLocNoAttributeVo, Integer moveCrnNo, LocTypeDto locTypeDto, int times) { |
| | | return getLocNoRun2(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, moveCrnNo, locTypeDto, null, times); |
| | | } |
| | | |
| | | /** |
| | | * run2 入库找位主流程。 |
| | | * |
| | | * 当前方法只保留“组织流程”和“统一收口”的职责,具体策略拆成独立方法: |
| | | * 1. 普通物料:按 row_lastno 自身轮询顺序 -> 站点优先库区/堆垛机 -> 其它库区。 |
| | | * 2. 空托盘:优先库区 loc_type2=1 -> 其它库区 loc_type2=1 -> loc_type1=2 兼容。 |
| | | * 3. 命中库位后分别回写普通物料游标或空托盘库区游标。 |
| | | * |
| | | * WCS 传入的推荐排不再参与 run2 选位,避免上游 row 参数把任务重新绑回固定堆垛机。 |
| | | */ |
| | | public StartupDto getLocNoRun2(Integer whsType, Integer staDescId, Integer sourceStaNo, FindLocNoAttributeVo findLocNoAttributeVo, Integer moveCrnNo, LocTypeDto locTypeDto, List<Integer> recommendRows, int times) { |
| | | |
| | | int crnNo = 0; |
| | | int nearRow = 0; |
| | | LocMast locMast = null; |
| | | |
| | | StartupDto startupDto = new StartupDto(); |
| | | RowLastno rowLastno = rowLastnoService.selectById(whsType); |
| | | |
| | | if (Cools.isEmpty(rowLastno)) { |
| | | throw new CoolException("数据异常,请联系管理员===>库位规则未知"); |
| | | } |
| | | RowLastnoType rowLastnoType = rowLastnoTypeService.selectById(rowLastno.getTypeId()); |
| | | if (Cools.isEmpty(rowLastnoType)) { |
| | | throw new CoolException("数据异常,请联系管理员===》库位规则类型未知"); |
| | | } |
| | | int curRow = rowLastno.getCurrentRow() == null ? 0 : rowLastno.getCurrentRow(); |
| | | crnNo = resolveRun2CrnNo(rowLastno); |
| | | Integer preferredArea = findLocNoAttributeVo.getOutArea(); |
| | | boolean emptyPalletRequest = isEmptyPalletRequest(staDescId, findLocNoAttributeVo); |
| | | Run2AreaSearchResult emptyPalletAreaSearchResult = null; |
| | | Run2SearchResult normalRun2SearchResult = null; |
| | | |
| | | List<Integer> orderedCrnNos = getOrderedCrnNos(rowLastno, crnNo); |
| | | List<Integer> orderedRunnableCrnNos = getOrderedRunnableRun2CrnNos(rowLastno, staDescId, sourceStaNo, orderedCrnNos); |
| | | if (emptyPalletRequest) { |
| | | emptyPalletAreaSearchResult = findEmptyPalletRun2Loc(rowLastno, staDescId, sourceStaNo, startupDto, preferredArea, locTypeDto); |
| | | if (!Cools.isEmpty(emptyPalletAreaSearchResult)) { |
| | | locMast = emptyPalletAreaSearchResult.locMast; |
| | | } |
| | | } else { |
| | | normalRun2SearchResult = findNormalRun2Loc(rowLastno, rowLastnoType, sourceStaNo, staDescId, findLocNoAttributeVo, |
| | | locTypeDto, startupDto, preferredArea, orderedCrnNos); |
| | | if (normalRun2SearchResult != null) { |
| | | locMast = normalRun2SearchResult.locMast; |
| | | } |
| | | } |
| | | |
| | | if (!Cools.isEmpty(locMast)) { |
| | | crnNo = locMast.getCrnNo(); |
| | | nearRow = locMast.getRow1(); |
| | | } |
| | | if (emptyPalletRequest) { |
| | | advanceEmptyPalletRun2Cursor(emptyPalletAreaSearchResult, locMast); |
| | | } else if (!Cools.isEmpty(locMast)) { |
| | | List<Integer> cursorCrnNos = normalRun2SearchResult == null || Cools.isEmpty(normalRun2SearchResult.runnableCrnNos) |
| | | ? orderedRunnableCrnNos |
| | | : normalRun2SearchResult.runnableCrnNos; |
| | | advanceNormalRun2Cursor(rowLastno, curRow, cursorCrnNos, locMast.getCrnNo()); |
| | | } |
| | | |
| | | if (Cools.isEmpty(locMast) || !locMast.getLocSts().equals("O")) { |
| | | if (emptyPalletRequest) { |
| | | log.error("No empty location found. spec={}, preferredArea={}, nearRow={}", |
| | | JSON.toJSONString(locTypeDto), preferredArea, nearRow); |
| | | throw new CoolException("没有空库位"); |
| | | } |
| | | LocTypeDto compatibleLocTypeDto = buildRetryCompatibleLocTypeDto(staDescId, findLocNoAttributeVo, locTypeDto); |
| | | if (compatibleLocTypeDto != null) { |
| | | log.warn("locType compatibility retry. source={}, target={}", JSON.toJSONString(locTypeDto), JSON.toJSONString(compatibleLocTypeDto)); |
| | | return getLocNoRun2(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, moveCrnNo, compatibleLocTypeDto, recommendRows, 0); |
| | | } |
| | | log.error("No empty location found. spec={}, preferredArea={}, nearRow={}", JSON.toJSONString(locTypeDto), preferredArea, nearRow); |
| | | throw new CoolException("没有空库位"); |
| | | } |
| | | |
| | | int workNo = getWorkNo(0); |
| | | startupDto.setWorkNo(workNo); |
| | | startupDto.setCrnNo(crnNo); |
| | | startupDto.setSourceStaNo(sourceStaNo); |
| | | startupDto.setLocNo(locMast.getLocNo()); |
| | | return startupDto; |
| | | } |
| | | /** |
| | | * 单伸堆垛机复用统一画像算法查询空库位。 |
| | | */ |
| | | private LocMast findSingleExtensionEmptyLoc(RowLastno rowLastno, int crnNo, int nearRow, RowLastnoType rowLastnoType, LocTypeDto locTypeDto) { |
| | | return findConfiguredEmptyLocForCrn(rowLastno, rowLastnoType, crnNo, nearRow, locTypeDto); |
| | | } |
| | | |
| | | public StartupDto getLocNoRun4(Integer whsType, Integer staDescId, Integer sourceStaNo, FindLocNoAttributeVo findLocNoAttributeVo, Integer moveCrnNo, LocTypeDto locTypeDto, int times) { |
| | | |
| | | // 初始化参数 |
| | | int crnNo = 0; //堆垛机号 |
| | |
| | | } |
| | | int sRow = rowLastno.getsRow(); |
| | | int eRow = rowLastno.geteRow(); |
| | | int crnNumber = rowLastno.getCrnQty(); |
| | | int crnNumber = resolveCrnCount(rowLastno); |
| | | |
| | | // ===============>>>> 开始执行 |
| | | curRow = rowLastno.getCurrentRow(); |
| | | |
| | | if (!Cools.isEmpty(moveCrnNo) && moveCrnNo!=0){ |
| | | if (!Cools.isEmpty(moveCrnNo) && moveCrnNo != 0) { |
| | | crnNumber = moveCrnNo; |
| | | // if (times==0){ |
| | | // curRow = moveCrnNo*4-1; |
| | |
| | | } |
| | | |
| | | //此程序用于优化堆垛机异常时的运行时间 |
| | | for (int i = times; i < crnNumber*2; i++) { |
| | | for (int i = times; i < crnNumber * 2; i++) { |
| | | int[] locNecessaryParameters = Utils.LocNecessaryParameters(rowLastno, curRow, crnNumber); |
| | | rowCount = locNecessaryParameters[0]; |
| | | rowCount = locNecessaryParameters[0]; |
| | | curRow = locNecessaryParameters[1]; |
| | | crnNo = locNecessaryParameters[2]; |
| | | nearRow = locNecessaryParameters[3]; |
| | | List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>() |
| | | .eq("crn_no", crnNo).eq("loc_sts", "O").eq("whs_type",rowLastnoType.getType().longValue())); |
| | | if (locMasts.size()<=5){ |
| | | .eq("crn_no", crnNo).eq("loc_sts", "O").eq("whs_type", rowLastnoType.getType().longValue())); |
| | | if (locMasts.size() <= 5) { |
| | | nearRow = 0; |
| | | times++; |
| | | continue; |
| | |
| | | |
| | | |
| | | // 相似工作档案 --- 同天同规格物料 |
| | | if (!Cools.isEmpty(findLocNoAttributeVo.getMatnr()) && (staDescId == 1 || staDescId == 11 || staDescId == 111) ) { |
| | | if (!Cools.isEmpty(findLocNoAttributeVo.getMatnr()) && (staDescId == 1 || staDescId == 11 || staDescId == 111)) { |
| | | //查询相似工作档案 |
| | | List<WrkMast> wrkMasts = wrkMastService.selectWrkMastWrkDetlMatnrBatch(staDescId, findLocNoAttributeVo.getMatnr(), findLocNoAttributeVo.getBatch(),findLocNoAttributeVo.getBrand(), crnNo); |
| | | List<WrkMast> wrkMasts = wrkMastService.selectWrkMastWrkDetl(staDescId, findLocNoAttributeVo, crnNo); |
| | | int nearbay = 0; //相似工作档案 目标库位列 |
| | | int nearlev = 0; //相似工作档案 目标库位层 |
| | | for (WrkMast wrkMast:wrkMasts){ |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | int curRowW = curRow; //相似工作档案 最深库位排 |
| | | int nearRowW = nearRow; //相似工作档案 最浅库位排 |
| | | if (Cools.isEmpty(wrkMast.getLocNo())){ |
| | | if (Cools.isEmpty(wrkMast.getLocNo())) { |
| | | continue; |
| | | } |
| | | //目标排为最外层排 |
| | | if (Utils.getRow(wrkMast.getLocNo())==nearRow){ |
| | | if (Utils.getRow(wrkMast.getLocNo()) == nearRow) { |
| | | continue; |
| | | } |
| | | //起始站不一致 |
| | | if (!wrkMast.getSourceStaNo().equals(sourceStaNo)){ |
| | | if (!wrkMast.getSourceStaNo().equals(sourceStaNo)) { |
| | | continue; |
| | | } |
| | | //相同列、层过滤 |
| | | if (Utils.getBay(wrkMast.getLocNo())==nearbay && Utils.getLev(wrkMast.getLocNo())==nearlev){ |
| | | if (Utils.getBay(wrkMast.getLocNo()) == nearbay && Utils.getLev(wrkMast.getLocNo()) == nearlev) { |
| | | continue; |
| | | }else { |
| | | nearbay=Utils.getBay(wrkMast.getLocNo()); |
| | | nearlev=Utils.getLev(wrkMast.getLocNo()); |
| | | } else { |
| | | nearbay = Utils.getBay(wrkMast.getLocNo()); |
| | | nearlev = Utils.getLev(wrkMast.getLocNo()); |
| | | } |
| | | |
| | | //获取目标库位所在巷道并排序 |
| | | // List<String> groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,wrkMast.getLocNo(), curRow>nearRow); |
| | | LocMast locMastGro = locMastService.selectById(wrkMast.getLocNo()); |
| | | |
| | | for (int i = 0; i < crnNumber*2; i++) { |
| | | if (!(Utils.getRow(locMastGro.getLocNo())>nearRowW && Utils.getRow(locMastGro.getLocNo())<=curRowW) && !(Utils.getRow(locMastGro.getLocNo())<nearRowW && Utils.getRow(locMastGro.getLocNo())>=curRowW) ){ |
| | | for (int i = 0; i < crnNumber * 2; i++) { |
| | | if (!(Utils.getRow(locMastGro.getLocNo()) > nearRowW && Utils.getRow(locMastGro.getLocNo()) <= curRowW) && !(Utils.getRow(locMastGro.getLocNo()) < nearRowW && Utils.getRow(locMastGro.getLocNo()) >= curRowW)) { |
| | | int[] locNecessaryParameters = Utils.LocNecessaryParameters(rowLastno, curRowW, crnNumber); |
| | | curRowW = locNecessaryParameters[1]; |
| | | nearRowW = locNecessaryParameters[3]; |
| | | }else { |
| | | } else { |
| | | break; |
| | | } |
| | | } |
| | | |
| | | //获取目标库位所在巷道最浅非空库位 |
| | | LocMast locMast2 = locMastService.selectLocByLocStsPakInF(curRowW,nearRowW,locMastGro,rowLastnoType.getType().longValue()); |
| | | LocMast locMast2 = locMastService.selectLocByLocStsPakInF(curRowW, nearRowW, locMastGro, rowLastnoType.getType().longValue()); |
| | | |
| | | //目标库位所在巷道最浅非空库位存在&&非最外侧库位&&入库状态 |
| | | if (!Cools.isEmpty(locMast2) && Utils.getRow(locMast2.getLocNo())!=nearRowW && (locMast2.getLocSts().equals("S") || locMast2.getLocSts().equals("Q"))){ |
| | | if (!Cools.isEmpty(locMast2) && Utils.getRow(locMast2.getLocNo()) != nearRowW && (locMast2.getLocSts().equals("S") || locMast2.getLocSts().equals("Q"))) { |
| | | //获取库存明细 |
| | | WrkDetl wrkDetl = wrkDetlService.selectOne(new EntityWrapper<WrkDetl>().eq("wrk_no", wrkMast.getWrkNo())); |
| | | //判断同规格物料 |
| | | if (!Cools.isEmpty(wrkDetl) && findLocNoAttributeVo.getMatnr().equals(wrkDetl.getMatnr()) |
| | | && findLocNoAttributeVo.getBatch().equals(wrkDetl.getBatch()) |
| | | && findLocNoAttributeVo.getBrand().equals(wrkDetl.getBrand())){ |
| | | int row2=0; |
| | | if (Utils.getRow(locMast2.getLocNo())>nearRowW){ |
| | | row2=Utils.getRow(locMast2.getLocNo())-1; |
| | | if (!Cools.isEmpty(wrkDetl) && findLocNoAttributeVo.beSimilar(wrkDetl)) { |
| | | int row2 = 0; |
| | | if (Utils.getRow(locMast2.getLocNo()) > nearRowW) { |
| | | row2 = Utils.getRow(locMast2.getLocNo()) - 1; |
| | | } else { |
| | | row2=Utils.getRow(locMast2.getLocNo())+1; |
| | | row2 = Utils.getRow(locMast2.getLocNo()) + 1; |
| | | } |
| | | String targetLocNo = zerofill(String.valueOf(row2), 2) + locMast2.getLocNo().substring(2); |
| | | locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no",targetLocNo).eq("loc_sts","O")); |
| | | if (Cools.isEmpty(locMast)){ |
| | | locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no", targetLocNo).eq("loc_sts", "O")); |
| | | if (Cools.isEmpty(locMast)) { |
| | | continue; |
| | | } |
| | | break; |
| | |
| | | |
| | | // 相似工作档 --- 空托 |
| | | if (Cools.isEmpty(locMast) && staDescId == 10) { |
| | | List<WrkMast> wrkMasts =wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("io_type",10).eq("crn_no",crnNo).eq("whs_type",rowLastnoType.getType().longValue())); |
| | | List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("io_type", 10).eq("crn_no", crnNo).eq("whs_type", rowLastnoType.getType().longValue())); |
| | | int nearbay = 0; |
| | | int nearlev = 0; |
| | | for (WrkMast wrkMast:wrkMasts){ |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | int curRowW = curRow; //相似工作档案 最深库位排 |
| | | int nearRowW = nearRow; //相似工作档案 最浅库位排 |
| | | if (Cools.isEmpty(wrkMast.getLocNo())){ |
| | | if (Cools.isEmpty(wrkMast.getLocNo())) { |
| | | continue; |
| | | } |
| | | if (Utils.getRow(wrkMast.getLocNo())==nearRow){ |
| | | if (Utils.getRow(wrkMast.getLocNo()) == nearRow) { |
| | | continue; |
| | | } |
| | | //起始站不一致 |
| | | if (!wrkMast.getSourceStaNo().equals(sourceStaNo)){ |
| | | if (!wrkMast.getSourceStaNo().equals(sourceStaNo)) { |
| | | continue; |
| | | } |
| | | if (Utils.getBay(wrkMast.getLocNo())==nearbay && Utils.getLev(wrkMast.getLocNo())==nearlev){ |
| | | if (Utils.getBay(wrkMast.getLocNo()) == nearbay && Utils.getLev(wrkMast.getLocNo()) == nearlev) { |
| | | continue; |
| | | }else { |
| | | nearbay=Utils.getBay(wrkMast.getLocNo()); |
| | | nearlev=Utils.getLev(wrkMast.getLocNo()); |
| | | } else { |
| | | nearbay = Utils.getBay(wrkMast.getLocNo()); |
| | | nearlev = Utils.getLev(wrkMast.getLocNo()); |
| | | } |
| | | // List<String> groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,wrkMast.getLocNo(), curRow>nearRow); |
| | | LocMast locMastGro = locMastService.selectById(wrkMast.getLocNo()); |
| | | |
| | | for (int i = 0; i < crnNumber*2; i++) { |
| | | if (!(Utils.getRow(locMastGro.getLocNo())>nearRowW && Utils.getRow(locMastGro.getLocNo())<=curRowW) && !(Utils.getRow(locMastGro.getLocNo())<nearRowW && Utils.getRow(locMastGro.getLocNo())>=curRowW) ){ |
| | | for (int i = 0; i < crnNumber * 2; i++) { |
| | | if (!(Utils.getRow(locMastGro.getLocNo()) > nearRowW && Utils.getRow(locMastGro.getLocNo()) <= curRowW) && !(Utils.getRow(locMastGro.getLocNo()) < nearRowW && Utils.getRow(locMastGro.getLocNo()) >= curRowW)) { |
| | | int[] locNecessaryParameters = Utils.LocNecessaryParameters(rowLastno, curRowW, crnNumber); |
| | | curRowW = locNecessaryParameters[1]; |
| | | nearRowW = locNecessaryParameters[3]; |
| | | }else { |
| | | } else { |
| | | break; |
| | | } |
| | | } |
| | | |
| | | LocMast locMast2 = locMastService.selectLocByLocStsPakInF(curRowW,nearRowW,locMastGro,rowLastnoType.getType().longValue()); |
| | | LocMast locMast2 = locMastService.selectLocByLocStsPakInF(curRowW, nearRowW, locMastGro, rowLastnoType.getType().longValue()); |
| | | |
| | | if (!Cools.isEmpty(locMast2) && Utils.getRow(locMast2.getLocNo())!=nearRowW && locMast2.getLocSts().equals("S")){ |
| | | int row2=0; |
| | | if (Utils.getRow(locMast2.getLocNo())>nearRowW){ |
| | | row2=Utils.getRow(locMast2.getLocNo())-1; |
| | | }else { |
| | | row2=Utils.getRow(locMast2.getLocNo())+1; |
| | | if (!Cools.isEmpty(locMast2) && Utils.getRow(locMast2.getLocNo()) != nearRowW && locMast2.getLocSts().equals("S")) { |
| | | int row2 = 0; |
| | | if (Utils.getRow(locMast2.getLocNo()) > nearRowW) { |
| | | row2 = Utils.getRow(locMast2.getLocNo()) - 1; |
| | | } else { |
| | | row2 = Utils.getRow(locMast2.getLocNo()) + 1; |
| | | } |
| | | String targetLocNo = zerofill(String.valueOf(row2), 2) + locMast2.getLocNo().substring(2); |
| | | locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no",targetLocNo).eq("loc_sts","O")); |
| | | if (Cools.isEmpty(locMast)){ |
| | | locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no", targetLocNo).eq("loc_sts", "O")); |
| | | if (Cools.isEmpty(locMast)) { |
| | | continue; |
| | | } |
| | | break; |
| | |
| | | boolean signRule2 = false; |
| | | |
| | | |
| | | if (Utils.BooleanWhsTypeStaIoType(rowLastno)){ |
| | | if (Utils.BooleanWhsTypeStaIoType(rowLastno)) { |
| | | // 靠近摆放规则 --- 同天同规格物料 //分离版 |
| | | if (!Cools.isEmpty(findLocNoAttributeVo.getMatnr()) && staDescId == 1){ |
| | | if (!Cools.isEmpty(findLocNoAttributeVo.getMatnr()) && staDescId == 1) { |
| | | // signRule1 = true; |
| | | } |
| | | // 靠近摆放规则 --- 同天同规格物料 //互通版 |
| | |
| | | signRule2 = true; |
| | | } |
| | | |
| | | if (!Cools.isEmpty(findLocNoAttributeVo.getMatnr()) && (staDescId == 11 || staDescId == 111)) { |
| | | if (!Cools.isEmpty(findLocNoAttributeVo.getMatnr()) && (staDescId == 11 || staDescId == 111)) { |
| | | signRule1 = true; |
| | | } |
| | | } |
| | | |
| | | if (signRule1){ |
| | | if (nearRow!=curRow){ |
| | | if (signRule1) { |
| | | if (nearRow != curRow) { |
| | | List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>() |
| | | .eq("row1", nearRow).eq("loc_sts", "O").eq("whs_type",rowLastnoType.getType().longValue())); |
| | | for (LocMast locMast1:locMasts){ |
| | | .eq("row1", nearRow).eq("loc_sts", "O").eq("whs_type", rowLastnoType.getType().longValue())); |
| | | for (LocMast locMast1 : locMasts) { |
| | | //获取巷道 |
| | | // List<String> groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,locMast1.getLocNo(), curRow>nearRow); |
| | | //获取目标库位所在巷道最浅非空库位 |
| | | LocMast locMastF = locMastService.selectLocByLocStsPakInF(curRow,nearRow,locMast1,rowLastnoType.getType().longValue()); |
| | | if (!Cools.isEmpty(locMastF) && locMastF.getLocSts().equals("F")){ |
| | | LocMast locMastF = locMastService.selectLocByLocStsPakInF(curRow, nearRow, locMast1, rowLastnoType.getType().longValue()); |
| | | if (!Cools.isEmpty(locMastF) && locMastF.getLocSts().equals("F")) { |
| | | LocDetl locDetl = locDetlService.selectOne(new EntityWrapper<LocDetl>().eq("loc_no", locMastF.getLocNo())); |
| | | if (!Cools.isEmpty(locDetl) && findLocNoAttributeVo.getMatnr().equals(locDetl.getMatnr()) |
| | | && findLocNoAttributeVo.getBatch().equals(locDetl.getBatch()) |
| | | && findLocNoAttributeVo.getBrand().equals(locDetl.getBrand())) { |
| | | if (!Cools.isEmpty(locDetl) && findLocNoAttributeVo.beSimilar(locDetl)) { |
| | | //获取目标库位所在巷道最深空库位 |
| | | locMast = locMastService.selectLocByLocStsPakInO(curRow,nearRow,locMast1,rowLastnoType.getType().longValue()); |
| | | locMast = locMastService.selectLocByLocStsPakInO(curRow, nearRow, locMast1, rowLastnoType.getType().longValue()); |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | }else if (signRule2){ |
| | | } else if (signRule2) { |
| | | List<String> locNos = locDetlService.getSameDetlToday(findLocNoAttributeVo.getMatnr(), sRow, eRow); |
| | | int nearbay = 0; |
| | | int nearlev = 0; |
| | | for (String locNo : locNos) { |
| | | int curRowW = curRow; //相似工作档案 最深库位排 |
| | | int nearRowW = nearRow; //相似工作档案 最浅库位排 |
| | | if (Cools.isEmpty(locNo)){ |
| | | if (Cools.isEmpty(locNo)) { |
| | | continue; |
| | | } |
| | | if (Utils.getRow(locNo)==nearRow){ |
| | | if (Utils.getRow(locNo) == nearRow) { |
| | | continue; |
| | | } |
| | | if (Utils.getBay(locNo)==nearbay && Utils.getLev(locNo)==nearlev){ |
| | | if (Utils.getBay(locNo) == nearbay && Utils.getLev(locNo) == nearlev) { |
| | | continue; |
| | | }else { |
| | | nearbay=Utils.getBay(locNo); |
| | | nearlev=Utils.getLev(locNo); |
| | | } else { |
| | | nearbay = Utils.getBay(locNo); |
| | | nearlev = Utils.getLev(locNo); |
| | | } |
| | | // List<String> groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,wrkMast.getLocNo(), curRow>nearRow); |
| | | LocMast locMastGro = locMastService.selectById(locNo); |
| | | |
| | | for (int i = 0; i < crnNumber*2; i++) { |
| | | if (!(Utils.getRow(locMastGro.getLocNo())>nearRowW && Utils.getRow(locMastGro.getLocNo())<=curRowW) && !(Utils.getRow(locMastGro.getLocNo())<nearRowW && Utils.getRow(locMastGro.getLocNo())>=curRowW) ){ |
| | | for (int i = 0; i < crnNumber * 2; i++) { |
| | | if (!(Utils.getRow(locMastGro.getLocNo()) > nearRowW && Utils.getRow(locMastGro.getLocNo()) <= curRowW) && !(Utils.getRow(locMastGro.getLocNo()) < nearRowW && Utils.getRow(locMastGro.getLocNo()) >= curRowW)) { |
| | | int[] locNecessaryParameters = Utils.LocNecessaryParameters(rowLastno, curRowW, crnNumber); |
| | | curRowW = locNecessaryParameters[1]; |
| | | nearRowW = locNecessaryParameters[3]; |
| | | }else { |
| | | } else { |
| | | break; |
| | | } |
| | | } |
| | | |
| | | LocMast locMast2 = locMastService.selectLocByLocStsPakInF(curRowW,nearRowW,locMastGro,rowLastnoType.getType().longValue()); |
| | | LocMast locMast2 = locMastService.selectLocByLocStsPakInF(curRowW, nearRowW, locMastGro, rowLastnoType.getType().longValue()); |
| | | |
| | | if (!Cools.isEmpty(locMast2) && Utils.getRow(locMast2.getLocNo())!=nearRowW && locMast2.getLocSts().equals("S")){ |
| | | int row2=0; |
| | | if (Utils.getRow(locMast2.getLocNo())>nearRowW){ |
| | | row2=Utils.getRow(locMast2.getLocNo())-1; |
| | | }else { |
| | | row2=Utils.getRow(locMast2.getLocNo())+1; |
| | | if (!Cools.isEmpty(locMast2) && Utils.getRow(locMast2.getLocNo()) != nearRowW && locMast2.getLocSts().equals("S")) { |
| | | int row2 = 0; |
| | | if (Utils.getRow(locMast2.getLocNo()) > nearRowW) { |
| | | row2 = Utils.getRow(locMast2.getLocNo()) - 1; |
| | | } else { |
| | | row2 = Utils.getRow(locMast2.getLocNo()) + 1; |
| | | } |
| | | String targetLocNo = zerofill(String.valueOf(row2), 2) + locMast2.getLocNo().substring(2); |
| | | locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no",targetLocNo).eq("loc_sts","O")); |
| | | if (Cools.isEmpty(locMast)){ |
| | | locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no", targetLocNo).eq("loc_sts", "O")); |
| | | if (Cools.isEmpty(locMast)) { |
| | | continue; |
| | | } |
| | | break; |
| | |
| | | // } |
| | | |
| | | // 靠近摆放规则 --- 空托 //互通版 |
| | | if (staDescId == 10 && Utils.BooleanWhsTypeStaIoType(rowLastno)) { |
| | | if (staDescId == 10 && Utils.BooleanWhsTypeStaIoType(rowLastno)) { |
| | | List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow)); |
| | | int nearbay = 0; |
| | | int nearlev = 0; |
| | | for (LocMast locMastSign:locMasts){ |
| | | for (LocMast locMastSign : locMasts) { |
| | | int curRowW = curRow; //相似工作档案 最深库位排 |
| | | int nearRowW = nearRow; //相似工作档案 最浅库位排 |
| | | if (Cools.isEmpty(locMastSign.getLocNo())){ |
| | | if (Cools.isEmpty(locMastSign.getLocNo())) { |
| | | continue; |
| | | } |
| | | if (Utils.getRow(locMastSign.getLocNo())==nearRow){ |
| | | if (Utils.getRow(locMastSign.getLocNo()) == nearRow) { |
| | | continue; |
| | | } |
| | | if (Utils.getBay(locMastSign.getLocNo())==nearbay && Utils.getLev(locMastSign.getLocNo())==nearlev){ |
| | | if (Utils.getBay(locMastSign.getLocNo()) == nearbay && Utils.getLev(locMastSign.getLocNo()) == nearlev) { |
| | | continue; |
| | | }else { |
| | | nearbay=Utils.getBay(locMastSign.getLocNo()); |
| | | nearlev=Utils.getLev(locMastSign.getLocNo()); |
| | | } else { |
| | | nearbay = Utils.getBay(locMastSign.getLocNo()); |
| | | nearlev = Utils.getLev(locMastSign.getLocNo()); |
| | | } |
| | | // List<String> groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,wrkMast.getLocNo(), curRow>nearRow); |
| | | LocMast locMastGro = locMastService.selectById(locMastSign.getLocNo()); |
| | | |
| | | for (int i = 0; i < crnNumber*2; i++) { |
| | | if (!(Utils.getRow(locMastGro.getLocNo())>nearRowW && Utils.getRow(locMastGro.getLocNo())<=curRowW) && !(Utils.getRow(locMastGro.getLocNo())<nearRowW && Utils.getRow(locMastGro.getLocNo())>=curRowW) ){ |
| | | for (int i = 0; i < crnNumber * 2; i++) { |
| | | if (!(Utils.getRow(locMastGro.getLocNo()) > nearRowW && Utils.getRow(locMastGro.getLocNo()) <= curRowW) && !(Utils.getRow(locMastGro.getLocNo()) < nearRowW && Utils.getRow(locMastGro.getLocNo()) >= curRowW)) { |
| | | int[] locNecessaryParameters = Utils.LocNecessaryParameters(rowLastno, curRowW, crnNumber); |
| | | curRowW = locNecessaryParameters[1]; |
| | | nearRowW = locNecessaryParameters[3]; |
| | | }else { |
| | | } else { |
| | | break; |
| | | } |
| | | } |
| | | |
| | | LocMast locMast2 = locMastService.selectLocByLocStsPakInF(curRowW,nearRowW,locMastGro,rowLastnoType.getType().longValue()); |
| | | LocMast locMast2 = locMastService.selectLocByLocStsPakInF(curRowW, nearRowW, locMastGro, rowLastnoType.getType().longValue()); |
| | | |
| | | if (!Cools.isEmpty(locMast2) && Utils.getRow(locMast2.getLocNo())!=nearRowW && locMast2.getLocSts().equals("S")){ |
| | | int row2=0; |
| | | if (Utils.getRow(locMast2.getLocNo())>nearRowW){ |
| | | row2=Utils.getRow(locMast2.getLocNo())-1; |
| | | }else { |
| | | row2=Utils.getRow(locMast2.getLocNo())+1; |
| | | if (!Cools.isEmpty(locMast2) && Utils.getRow(locMast2.getLocNo()) != nearRowW && locMast2.getLocSts().equals("S")) { |
| | | int row2 = 0; |
| | | if (Utils.getRow(locMast2.getLocNo()) > nearRowW) { |
| | | row2 = Utils.getRow(locMast2.getLocNo()) - 1; |
| | | } else { |
| | | row2 = Utils.getRow(locMast2.getLocNo()) + 1; |
| | | } |
| | | String targetLocNo = zerofill(String.valueOf(row2), 2) + locMast2.getLocNo().substring(2); |
| | | locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no",targetLocNo).eq("loc_sts","O")); |
| | | if (Cools.isEmpty(locMast)){ |
| | | locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no", targetLocNo).eq("loc_sts", "O")); |
| | | if (Cools.isEmpty(locMast)) { |
| | | continue; |
| | | } |
| | | break; |
| | |
| | | if (Cools.isEmpty(staDesc)) { |
| | | log.error("入库路径不存在:type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo); |
| | | crnNo = 0; |
| | | }else { |
| | | } else { |
| | | staNo = basDevpService.selectById(staDesc.getCrnStn()); |
| | | if (!staNo.getAutoing().equals("Y")) { |
| | | log.error("目标站"+staDesc.getCrnStn()+"不可用"); |
| | | log.error("目标站" + staDesc.getCrnStn() + "不可用"); |
| | | crnNo = 0; |
| | | } |
| | | startupDto.setStaNo(staNo.getDevNo()); |
| | |
| | | if (Cools.isEmpty(locMast) && crnNo != 0) { |
| | | List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>() |
| | | .eq("row1", nearRow) |
| | | .eq("loc_sts", "O").eq("whs_type",rowLastnoType.getType().longValue()) |
| | | .orderBy("lev1",true).orderBy("bay1",true));//最浅库位 |
| | | .eq("loc_sts", "O").eq("whs_type", rowLastnoType.getType().longValue()) |
| | | .orderBy("lev1", true).orderBy("bay1", true));//最浅库位 |
| | | for (LocMast locMast1 : locMasts) { |
| | | if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) { |
| | | continue; |
| | | } |
| | | if (Utils.BooleanWhsTypeStaIoType(rowLastno)){ |
| | | if (Utils.BooleanWhsTypeStaIoType(rowLastno)) { |
| | | //获取目标库位所在巷道最深空库位 |
| | | LocMast locMast2 = locMastService.selectLocByLocStsPakInO(curRow,nearRow,locMast1,rowLastnoType.getType().longValue()); |
| | | if (!Cools.isEmpty(locMast2) && locMast2.getBay1()==curRow) { |
| | | LocMast locMast2 = locMastService.selectLocByLocStsPakInO(curRow, nearRow, locMast1, rowLastnoType.getType().longValue()); |
| | | if (!Cools.isEmpty(locMast2) && locMast2.getBay1() == curRow) { |
| | | locMast = locMast2; |
| | | break; |
| | | } |
| | |
| | | } |
| | | |
| | | //未找到 允许混料 |
| | | if (Cools.isEmpty(locMast) && Utils.BooleanWhsTypeStaIoType(rowLastno)){ |
| | | if (Cools.isEmpty(locMast) && Utils.BooleanWhsTypeStaIoType(rowLastno)) { |
| | | for (LocMast locMast1 : locMasts) { |
| | | if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) { |
| | | continue; |
| | | } |
| | | if (Utils.BooleanWhsTypeStaIoType(rowLastno)){ |
| | | //获取目标库位所在巷道并排序 |
| | | if (Utils.BooleanWhsTypeStaIoType(rowLastno)) { |
| | | // ????????????? |
| | | // List<String> groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,locMast1.getLocNo(), curRow>nearRow); |
| | | |
| | | //获取目标库位所在巷道最浅非空库位 |
| | | LocMast locMast2 = locMastService.selectLocByLocStsPakInF(curRow,nearRow,locMast1,rowLastnoType.getType().longValue()); |
| | | // ???????????????? |
| | | LocMast locMast2 = locMastService.selectLocByLocStsPakInF(curRow, nearRow, locMast1, rowLastnoType.getType().longValue()); |
| | | if (Cools.isEmpty(locMast2)) { |
| | | LocMast locMast3 = locMastService.selectLocByLocStsPakInO(curRow,nearRow,locMast1,rowLastnoType.getType().longValue()); |
| | | LocMast locMast3 = locMastService.selectLocByLocStsPakInO(curRow, nearRow, locMast1, rowLastnoType.getType().longValue()); |
| | | if (!Cools.isEmpty(locMast3)) { |
| | | locMast = locMast3; |
| | | break; |
| | | } |
| | | } else { |
| | | if ((locMast2.getLocSts().equals("F") && staDescId == 1) || (locMast2.getLocSts().equals("D") && staDescId == 10)){ |
| | | LocMast locMast3 = locMastService.selectLocByLocStsPakInO(curRow,nearRow,locMast1,rowLastnoType.getType().longValue()); |
| | | if ((locMast2.getLocSts().equals("F") && staDescId == 1) || (locMast2.getLocSts().equals("D") && staDescId == 10)) { |
| | | LocMast locMast3 = locMastService.selectLocByLocStsPakInO(curRow, nearRow, locMast1, rowLastnoType.getType().longValue()); |
| | | if (!Cools.isEmpty(locMast3)) { |
| | | locMast = locMast3; |
| | | break; |
| | |
| | | } |
| | | } |
| | | |
| | | // 递归查询 |
| | | // Retry search |
| | | if (Cools.isEmpty(locMast) || !locMast.getLocSts().equals("O")) { |
| | | // 当前巷道无空库位时,递归调整至下一巷道,检索全部巷道无果后,跳出递归 |
| | | if (times < rowCount*2) { |
| | | // Scan next aisle first, then retry with upward-compatible locType1. |
| | | if (times < rowCount * 2) { |
| | | times = times + 1; |
| | | return getLocNoRun4(whsType, staDescId, sourceStaNo, findLocNoAttributeVo,moveCrnNo, locTypeDto, times); |
| | | return getLocNoRun4(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, moveCrnNo, locTypeDto, times); |
| | | } |
| | | log.error("系统没有空库位!!! 尺寸规格: {}, 轮询次数:{}", JSON.toJSONString(locTypeDto), times); |
| | | throw new CoolException("没有空库位"); |
| | | LocTypeDto compatibleLocTypeDto = buildRetryCompatibleLocTypeDto(staDescId, findLocNoAttributeVo, locTypeDto); |
| | | if (compatibleLocTypeDto != null) { |
| | | log.warn("locType compatibility retry. source={}, target={}", JSON.toJSONString(locTypeDto), JSON.toJSONString(compatibleLocTypeDto)); |
| | | return getLocNoRun4(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, moveCrnNo, compatibleLocTypeDto, 0); |
| | | } |
| | | log.error("No empty location found. spec={}, times={}", JSON.toJSONString(locTypeDto), times); |
| | | throw new CoolException("\u6ca1\u6709\u7a7a\u5e93\u4f4d"); |
| | | } |
| | | String locNo = locMast.getLocNo(); |
| | | |
| | |
| | | startupDto.setLocNo(locNo); |
| | | return startupDto; |
| | | } |
| | | public StartupDto getLocNoRun5(Integer whsType, Integer staDescId, Integer sourceStaNo,FindLocNoAttributeVo findLocNoAttributeVo, Integer moveCrnNo, LocTypeDto locTypeDto, int times) { |
| | | |
| | | public StartupDto getLocNoRun5(Integer whsType, Integer staDescId, Integer sourceStaNo, FindLocNoAttributeVo findLocNoAttributeVo, Integer moveCrnNo, LocTypeDto locTypeDto, List<Integer> recommendRows, int times) { |
| | | // WCS 传入的推荐排不再参与 AGV/平库选位,统一按库位排号自身轮询逻辑找位。 |
| | | |
| | | // 初始化参数 |
| | | int crnNo = 0; //堆垛机号 |
| | |
| | | } |
| | | int sRow = rowLastno.getsRow(); |
| | | int eRow = rowLastno.geteRow(); |
| | | int crnNumber = eRow-sRow+1; |
| | | int crnNumber = eRow - sRow + 1; |
| | | |
| | | // ===============>>>> 开始执行 |
| | | curRow = rowLastno.getCurrentRow(); |
| | | |
| | | if (!Cools.isEmpty(moveCrnNo) && moveCrnNo!=0){ |
| | | if (!Cools.isEmpty(moveCrnNo) && moveCrnNo != 0) { |
| | | crnNumber = moveCrnNo; |
| | | } |
| | | |
| | | //此程序用于优化堆垛机异常时的运行时间 |
| | | int[] locNecessaryParameters = Utils.LocNecessaryParameters(rowLastno, curRow, crnNumber); |
| | | curRow = locNecessaryParameters[1]; |
| | | crnNo = locNecessaryParameters[2]; |
| | | rowCount = locNecessaryParameters[0]; |
| | | crnNo = 6; |
| | | rowCount = locNecessaryParameters[0]; |
| | | nearRow = locNecessaryParameters[3]; |
| | | |
| | | Wrapper<StaDesc> wrapper = null; |
| | | StaDesc staDesc = null; |
| | | BasDevp staNo = null; |
| | | |
| | | if (Utils.BooleanWhsTypeSta(rowLastno, staDescId)) { |
| | | // if (Utils.BooleanWhsTypeSta(rowLastno, staDescId)) { |
| | | // 获取目标站 |
| | | wrapper = new EntityWrapper<StaDesc>() |
| | | .eq("type_no", staDescId) |
| | | .eq("stn_no", sourceStaNo) |
| | | .eq("crn_no", crnNo); |
| | | staDesc = staDescService.selectOne(wrapper); |
| | | if (Cools.isEmpty(staDesc)) { |
| | | log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo); |
| | | // throw new CoolException("入库路径不存在"); |
| | | crnNo = 0; |
| | | }else { |
| | | staNo = basDevpService.selectById(staDesc.getCrnStn()); |
| | | if (!staNo.getAutoing().equals("Y")) { |
| | | log.error("目标站"+staDesc.getCrnStn()+"不可用"); |
| | | // throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用"); |
| | | crnNo = 0; |
| | | } |
| | | startupDto.setStaNo(staNo.getDevNo()); |
| | | } |
| | | } |
| | | // wrapper = new EntityWrapper<StaDesc>() |
| | | // .eq("type_no", staDescId) |
| | | // .eq("stn_no", sourceStaNo) |
| | | // .eq("crn_no", crnNo); |
| | | // staDesc = staDescService.selectOne(wrapper); |
| | | // if (Cools.isEmpty(staDesc)) { |
| | | // log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo); |
| | | //// throw new CoolException("入库路径不存在"); |
| | | // crnNo = 0; |
| | | // } |
| | | // else { |
| | | // staNo = basDevpService.selectById(staDesc.getCrnStn()); |
| | | // if (!staNo.getAutoing().equals("Y")) { |
| | | // log.error("目标站" + staDesc.getCrnStn() + "不可用"); |
| | | //// throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用"); |
| | | // crnNo = 0; |
| | | // } |
| | | // startupDto.setStaNo(staNo.getDevNo()); |
| | | // } |
| | | // } |
| | | |
| | | // 更新库位排号 |
| | | if (Utils.BooleanWhsTypeSta(rowLastno, staDescId) && Cools.isEmpty(locMast)) { |
| | |
| | | |
| | | // 开始查找库位 ==============================>> |
| | | |
| | | // 1.按规则查找库位 |
| | | if (Cools.isEmpty(locMast) && crnNo != 0) { |
| | | Integer preferredArea = findLocNoAttributeVo.getOutArea(); |
| | | |
| | | if (Cools.isEmpty(locMast) && preferredArea == null) { |
| | | List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>() |
| | | .eq("row1", nearRow) |
| | | .eq("loc_sts", "O").eq("whs_type",rowLastnoType.getType().longValue()) |
| | | .orderBy("lev1",true).orderBy("bay1",true));//最浅库位 |
| | | .eq("loc_sts", "O").eq("whs_type", rowLastnoType.getType().longValue()) |
| | | .orderBy("lev1", true).orderBy("bay1", true)); // 最浅库位 |
| | | for (LocMast locMast1 : locMasts) { |
| | | if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) { |
| | | continue; |
| | | } |
| | | if (Utils.BooleanWhsTypeStaIoType(rowLastno)){ |
| | | //获取目标库位所在巷道最深空库位 |
| | | LocMast locMast2 = locMastService.selectLocByLocStsPakInO(curRow,nearRow,locMast1,rowLastnoType.getType().longValue()); |
| | | if (!Cools.isEmpty(locMast2) && locMast2.getBay1()==curRow) { |
| | | if (Utils.BooleanWhsTypeStaIoType(rowLastno)) { |
| | | // 获取目标库位所在巷道最深空库位 |
| | | LocMast locMast2 = locMastService.selectLocByLocStsPakInO(curRow, nearRow, locMast1, rowLastnoType.getType().longValue()); |
| | | if (!Cools.isEmpty(locMast2) && locMast2.getRow1() == curRow) { |
| | | locMast = locMast2; |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | // 递归查询 |
| | | if (Cools.isEmpty(locMast) || !locMast.getLocSts().equals("O")) { |
| | | // 当前巷道无空库位时,递归调整至下一巷道,检索全部巷道无果后,跳出递归 |
| | | if (times < rowCount*2) { |
| | | times = times + 1; |
| | | return getLocNoRun5(whsType, staDescId, sourceStaNo, findLocNoAttributeVo,moveCrnNo, locTypeDto, times); |
| | | } else if (Cools.isEmpty(locMast)) { |
| | | int[] bayRange = getAgvAreaBayRange(preferredArea); |
| | | locMast = findAgvLocByRows(rowLastno, rowLastnoType, getAgvAreaRows(preferredArea, rowLastno), |
| | | bayRange[0], bayRange[1], curRow, nearRow, locTypeDto, false); |
| | | if (!Cools.isEmpty(locMast)) { |
| | | crnNo = locMast.getCrnNo(); |
| | | } |
| | | log.error("系统没有空库位!!! 尺寸规格: {}, 轮询次数:{}", JSON.toJSONString(locTypeDto), times); |
| | | throw new CoolException("没有空库位"); |
| | | if (Cools.isEmpty(locMast)) { |
| | | locMast = findAgvLocByRows(rowLastno, rowLastnoType, getAgvFallbackRows(rowLastno), |
| | | 1, 19, curRow, nearRow, locTypeDto, true); |
| | | if (!Cools.isEmpty(locMast)) { |
| | | crnNo = locMast.getCrnNo(); |
| | | } |
| | | } |
| | | } |
| | | // Retry search |
| | | if (Cools.isEmpty(locMast) || !locMast.getLocSts().equals("O")) { |
| | | // Scan next aisle first, then retry with upward-compatible locType1. |
| | | if (times < rowCount * 2) { |
| | | times = times + 1; |
| | | return getLocNoRun5(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, moveCrnNo, locTypeDto, recommendRows, times); |
| | | } |
| | | LocTypeDto compatibleLocTypeDto = buildRetryCompatibleLocTypeDto(staDescId, findLocNoAttributeVo, locTypeDto); |
| | | if (compatibleLocTypeDto != null) { |
| | | log.warn("locType compatibility retry. source={}, target={}", JSON.toJSONString(locTypeDto), JSON.toJSONString(compatibleLocTypeDto)); |
| | | return getLocNoRun5(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, moveCrnNo, compatibleLocTypeDto, recommendRows, 0); |
| | | } |
| | | log.error("No empty location found. spec={}, times={}", JSON.toJSONString(locTypeDto), times); |
| | | throw new CoolException("\u6ca1\u6709\u7a7a\u5e93\u4f4d"); |
| | | } |
| | | String locNo = locMast.getLocNo(); |
| | | |
| | |
| | | return msg.substring(0, 16); |
| | | } else { |
| | | StringBuilder msgBuilder = new StringBuilder(msg); |
| | | for(int i = 0; i < count - msg.length(); ++i) { |
| | | for (int i = 0; i < count - msg.length(); ++i) { |
| | | msgBuilder.insert(0, "0"); |
| | | } |
| | | return msgBuilder.toString(); |
| | |
| | | } |
| | | |
| | | } |
| | | |