| | |
| | | import com.core.common.Cools; |
| | | import com.core.common.SpringUtils; |
| | | import com.core.exception.CoolException; |
| | | import com.zy.asrs.entity.BasCrnp; |
| | | import com.zy.asrs.entity.BasDevp; |
| | | import com.zy.asrs.entity.LocMast; |
| | | import com.zy.asrs.entity.RowLastno; |
| | | import com.zy.asrs.service.BasCrnpService; |
| | | import com.zy.asrs.service.BasDevpService; |
| | | import com.zy.asrs.service.LocMastService; |
| | | import com.zy.asrs.service.RowLastnoService; |
| | | import com.zy.common.CodeBuilder; |
| | | import com.zy.common.entity.Parameter; |
| | | import com.zy.common.model.LocDetlDto; |
| | | import com.zy.common.properties.SlaveProperties; |
| | | import com.zy.common.service.CommonService; |
| | |
| | | import java.util.ArrayList; |
| | | import java.util.Arrays; |
| | | import java.util.Collections; |
| | | import java.util.LinkedHashMap; |
| | | import java.util.LinkedHashSet; |
| | | import java.util.List; |
| | | import java.util.Map; |
| | | import java.util.Locale; |
| | | |
| | | /** |
| | | * Created by vincent on 2020/8/27 |
| | |
| | | } |
| | | } |
| | | |
| | | |
| | | public static Integer getStationStorageArea(Integer stationId) { |
| | | if (stationId == null || stationId <= 0) { |
| | | return null; |
| | | } |
| | | BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class); |
| | | BasDevp station = basDevpService.selectById(stationId); |
| | | if (station == null) { |
| | | return null; |
| | | } |
| | | return parseStorageArea(station.getArea()); |
| | | } |
| | | |
| | | /** |
| | | * 生成入库找库位时的堆垛机优先顺序。 |
| | | * |
| | | * <p>处理规则: |
| | | * 1. 先根据入库站点查询所属库区。 |
| | | * 2. 先提取该库区内的堆垛机,并按可用空库位过滤不可用堆垛机。 |
| | | * 3. 若当前库区没有满足条件的空库位,再补充其他库区的堆垛机。 |
| | | * 4. 当 {@code locType1 = 1} 时,先返回低库位堆垛机,再把同批堆垛机的高库位追加到后面。 |
| | | * 5. 对不存在、故障、不可入以及无空库位的堆垛机直接剔除。 |
| | | * 6. 当物料为 {@code emptyPallet} 时,按空板入库优先规则重新排序。 |
| | | * |
| | | * <p>返回结果中的每一项格式为: |
| | | * {@code {crnNo: 堆垛机号, locType1: 库位高低类型}} |
| | | * |
| | | * @param stationId 入库站点 |
| | | * @param locType1 目标库位高低类型,1=低库位,2=高库位 |
| | | * @param matnr 物料编码,传入 {@code emptyPallet} 时使用空板排序规则 |
| | | * @return 按优先级排好序的堆垛机列表 |
| | | */ |
| | | public static List<Map<String, Integer>> getStationStorageAreaName(Integer stationId, Integer locType1, String matnr) { |
| | | List<Map<String, Integer>> result = new ArrayList<>(); |
| | | // 先定位入库站点所属库区。 |
| | | Integer storageArea = getStationStorageArea(stationId); |
| | | Integer whsType = GetWhsType(stationId); |
| | | if (storageArea == null || whsType == null || whsType <= 0) { |
| | | return result; |
| | | } |
| | | RowLastnoService rowLastnoService = SpringUtils.getBean(RowLastnoService.class); |
| | | RowLastno rowLastno = rowLastnoService.selectById(whsType); |
| | | if (rowLastno == null) { |
| | | return result; |
| | | } |
| | | |
| | | BasCrnpService basCrnpService = SpringUtils.getBean(BasCrnpService.class); |
| | | LocMastService locMastService = SpringUtils.getBean(LocMastService.class); |
| | | boolean emptyPallet = "emptyPallet".equalsIgnoreCase(matnr); |
| | | |
| | | // 先取当前库区对应的堆垛机。 |
| | | List<Integer> preferredCrnNos = getAreaCrnNos(storageArea, rowLastno); |
| | | List<Integer> preferredAvailableCrnNos = getAvailableCrnNos(preferredCrnNos, locType1, emptyPallet, basCrnpService, locMastService); |
| | | appendCrnLocTypeEntries(result, preferredAvailableCrnNos, locType1, locMastService); |
| | | |
| | | // 当前库区没有可用容量时,再补充其他库区堆垛机。 |
| | | if (!hasAvailableCapacity(preferredCrnNos, locType1, basCrnpService, locMastService)) { |
| | | List<Integer> otherAreaCrnNos = getOtherAreaCrnNos(storageArea, rowLastno); |
| | | List<Integer> otherAvailableCrnNos = getAvailableCrnNos(otherAreaCrnNos, locType1, emptyPallet, basCrnpService, locMastService); |
| | | appendCrnLocTypeEntries(result, otherAvailableCrnNos, locType1, locMastService); |
| | | } |
| | | return result; |
| | | } |
| | | private static void appendCrnLocTypeEntries(List<Map<String, Integer>> result, List<Integer> crnNos, Integer locType1, LocMastService locMastService) { |
| | | Short normalizedLocType1 = normalizeLocType1(locType1); |
| | | if (normalizedLocType1 == null) { |
| | | appendCrnLocTypeEntries(result, crnNos, (short) 1, locMastService); |
| | | appendCrnLocTypeEntries(result, crnNos, (short) 2, locMastService); |
| | | return; |
| | | } |
| | | appendCrnLocTypeEntries(result, crnNos, normalizedLocType1, locMastService); |
| | | if (normalizedLocType1 == 1) { |
| | | appendCrnLocTypeEntries(result, crnNos, (short) 2, locMastService); |
| | | } |
| | | } |
| | | |
| | | private static void appendCrnLocTypeEntries(List<Map<String, Integer>> result, List<Integer> crnNos, Short targetLocType1, LocMastService locMastService) { |
| | | if (targetLocType1 == null || Cools.isEmpty(crnNos)) { |
| | | return; |
| | | } |
| | | for (Integer crnNo : crnNos) { |
| | | if (!hasAvailableLoc(crnNo, targetLocType1, locMastService) || containsCrnLocType(result, crnNo, targetLocType1)) { |
| | | continue; |
| | | } |
| | | Map<String, Integer> item = new LinkedHashMap<>(); |
| | | item.put("crnNo", crnNo); |
| | | item.put("locType1", targetLocType1.intValue()); |
| | | result.add(item); |
| | | } |
| | | } |
| | | |
| | | private static boolean containsCrnLocType(List<Map<String, Integer>> result, Integer crnNo, Short locType1) { |
| | | for (Map<String, Integer> item : result) { |
| | | if (item == null) { |
| | | continue; |
| | | } |
| | | if (crnNo.equals(item.get("crnNo")) && locType1.intValue() == item.get("locType1")) { |
| | | return true; |
| | | } |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | private static boolean hasAvailableCapacity(List<Integer> crnNos, Integer locType1, BasCrnpService basCrnpService, LocMastService locMastService) { |
| | | return !getAvailableCrnNos(crnNos, locType1, false, basCrnpService, locMastService).isEmpty(); |
| | | } |
| | | |
| | | private static List<Integer> getAvailableCrnNos(List<Integer> candidateCrnNos, Integer locType1, boolean emptyPallet, |
| | | BasCrnpService basCrnpService, LocMastService locMastService) { |
| | | LinkedHashSet<Integer> availableCrnNos = new LinkedHashSet<>(); |
| | | if (Cools.isEmpty(candidateCrnNos)) { |
| | | return new ArrayList<>(); |
| | | } |
| | | for (Integer crnNo : candidateCrnNos) { |
| | | if (crnNo == null || !basCrnpService.checkSiteError(crnNo, true)) { |
| | | continue; |
| | | } |
| | | if (!hasAvailableLocForRequest(crnNo, locType1, locMastService)) { |
| | | continue; |
| | | } |
| | | availableCrnNos.add(crnNo); |
| | | } |
| | | List<Integer> result = new ArrayList<>(availableCrnNos); |
| | | return result; |
| | | } |
| | | |
| | | private static int compareEmptyPalletCrn(Integer leftCrnNo, Integer rightCrnNo, BasCrnpService basCrnpService) { |
| | | int leftPriority = getEmptyPalletPriority(basCrnpService.selectById(leftCrnNo)); |
| | | int rightPriority = getEmptyPalletPriority(basCrnpService.selectById(rightCrnNo)); |
| | | if (leftPriority != rightPriority) { |
| | | return Integer.compare(rightPriority, leftPriority); |
| | | } |
| | | return Integer.compare(leftCrnNo, rightCrnNo); |
| | | } |
| | | |
| | | private static int getEmptyPalletPriority(BasCrnp basCrnp) { |
| | | if (basCrnp == null) { |
| | | return -1; |
| | | } |
| | | return "Y".equalsIgnoreCase(basCrnp.getEmpIn()) ? 1 : 0; |
| | | } |
| | | |
| | | private static boolean hasAvailableLocForRequest(Integer crnNo, Integer locType1, LocMastService locMastService) { |
| | | Short normalizedLocType1 = normalizeLocType1(locType1); |
| | | if (normalizedLocType1 == null) { |
| | | return hasAvailableLoc(crnNo, (short) 1, locMastService) || hasAvailableLoc(crnNo, (short) 2, locMastService); |
| | | } |
| | | if (hasAvailableLoc(crnNo, normalizedLocType1, locMastService)) { |
| | | return true; |
| | | } |
| | | return normalizedLocType1 == 1 && hasAvailableLoc(crnNo, (short) 2, locMastService); |
| | | } |
| | | |
| | | private static boolean hasAvailableLoc(Integer crnNo, Short locType1, LocMastService locMastService) { |
| | | if (crnNo == null || locType1 == null) { |
| | | return false; |
| | | } |
| | | return locMastService.selectCount(new EntityWrapper<LocMast>() |
| | | .eq("crn_no", crnNo) |
| | | .eq("loc_sts", "O") |
| | | .eq("loc_type1", locType1)) > 0; |
| | | } |
| | | |
| | | private static Short normalizeLocType1(Integer locType1) { |
| | | if (locType1 == null || (locType1 != 1 && locType1 != 2)) { |
| | | return null; |
| | | } |
| | | return locType1.shortValue(); |
| | | } |
| | | |
| | | private static List<Integer> getOtherAreaCrnNos(Integer preferredArea, RowLastno rowLastno) { |
| | | LinkedHashSet<Integer> otherAreaCrnNos = new LinkedHashSet<>(); |
| | | for (int area = 1; area <= 3; area++) { |
| | | if (preferredArea != null && preferredArea == area) { |
| | | continue; |
| | | } |
| | | otherAreaCrnNos.addAll(getAreaCrnNos(area, rowLastno)); |
| | | } |
| | | if (otherAreaCrnNos.isEmpty()) { |
| | | otherAreaCrnNos.addAll(getAllCrnNos(rowLastno)); |
| | | otherAreaCrnNos.removeAll(getAreaCrnNos(preferredArea, rowLastno)); |
| | | } |
| | | return new ArrayList<>(otherAreaCrnNos); |
| | | } |
| | | |
| | | private static List<Integer> getAreaCrnNos(Integer area, RowLastno rowLastno) { |
| | | LinkedHashSet<Integer> crnNos = new LinkedHashSet<>(); |
| | | RowLastno areaRowLastno = findAreaRowLastno(area, rowLastno); |
| | | if (areaRowLastno == null) { |
| | | return new ArrayList<>(crnNos); |
| | | } |
| | | Integer startCrnNo = resolveAreaStartCrnNo(areaRowLastno, rowLastno); |
| | | Integer endCrnNo = resolveAreaEndCrnNo(areaRowLastno, rowLastno); |
| | | if (startCrnNo != null && endCrnNo != null && startCrnNo <= endCrnNo) { |
| | | for (int crnNo = startCrnNo; crnNo <= endCrnNo; crnNo++) { |
| | | addAreaCrnNo(crnNos, crnNo, 1, endCrnNo); |
| | | } |
| | | for (int crnNo = areaRowLastno.getsCrnNo(); crnNo <= startCrnNo; crnNo++) { |
| | | addAreaCrnNo(crnNos, crnNo, 1, endCrnNo); |
| | | } |
| | | Integer nextCrnQty = startCrnNo + 1; |
| | | if (areaRowLastno.geteCrnNo() != null && nextCrnQty > areaRowLastno.geteCrnNo()) { |
| | | nextCrnQty = areaRowLastno.getsCrnNo() == null ? 1 : areaRowLastno.getsCrnNo(); |
| | | } |
| | | areaRowLastno.setCrnQty(nextCrnQty); |
| | | SpringUtils.getBean(RowLastnoService.class).updateById(areaRowLastno); |
| | | } |
| | | |
| | | if (crnNos.isEmpty()) { |
| | | crnNos.addAll(getFallbackAreaCrnNos(area, rowLastno)); |
| | | } |
| | | return new ArrayList<>(crnNos); |
| | | } |
| | | |
| | | private static RowLastno findAreaRowLastno(Integer area, RowLastno defaultRowLastno) { |
| | | if (area == null) { |
| | | return defaultRowLastno; |
| | | } |
| | | RowLastnoService rowLastnoService = SpringUtils.getBean(RowLastnoService.class); |
| | | List<RowLastno> typeMatched = rowLastnoService.selectList(new EntityWrapper<RowLastno>() |
| | | .eq("type_id", area)); |
| | | if (!Cools.isEmpty(typeMatched)) { |
| | | return typeMatched.get(0); |
| | | } |
| | | List<RowLastno> whsMatched = rowLastnoService.selectList(new EntityWrapper<RowLastno>() |
| | | .eq("whs_type", area)); |
| | | if (!Cools.isEmpty(whsMatched)) { |
| | | return whsMatched.get(0); |
| | | } |
| | | return defaultRowLastno; |
| | | } |
| | | |
| | | private static Integer resolveAreaStartCrnNo(RowLastno areaRowLastno, RowLastno defaultRowLastno) { |
| | | if (areaRowLastno != null && areaRowLastno.getCrnQty() != null && areaRowLastno.getCrnQty() > 0) { |
| | | return areaRowLastno.getCrnQty(); |
| | | } |
| | | if (areaRowLastno != null && areaRowLastno.getsCrnNo() != null && areaRowLastno.getsCrnNo() > 0) { |
| | | return areaRowLastno.getsCrnNo(); |
| | | } |
| | | if (defaultRowLastno != null && defaultRowLastno.getsCrnNo() != null && defaultRowLastno.getsCrnNo() > 0) { |
| | | return defaultRowLastno.getsCrnNo(); |
| | | } |
| | | return 1; |
| | | } |
| | | |
| | | private static Integer resolveAreaEndCrnNo(RowLastno areaRowLastno, RowLastno defaultRowLastno) { |
| | | if (areaRowLastno != null && areaRowLastno.geteCrnNo() != null && areaRowLastno.geteCrnNo() > 0) { |
| | | return areaRowLastno.geteCrnNo(); |
| | | } |
| | | return null; |
| | | } |
| | | |
| | | private static void addAreaCrnNo(LinkedHashSet<Integer> crnNos, Integer crnNo, Integer startCrnNo, Integer endCrnNo) { |
| | | if (crnNos == null || crnNo == null || startCrnNo == null || endCrnNo == null) { |
| | | return; |
| | | } |
| | | if (crnNo < startCrnNo || crnNo > endCrnNo) { |
| | | return; |
| | | } |
| | | crnNos.add(crnNo); |
| | | } |
| | | |
| | | private static List<Integer> getAllCrnNos(RowLastno rowLastno) { |
| | | List<Integer> crnNos = new ArrayList<>(); |
| | | if (rowLastno == null) { |
| | | return crnNos; |
| | | } |
| | | int startCrnNo = rowLastno.getsCrnNo() == null ? 1 : rowLastno.getsCrnNo(); |
| | | int endCrnNo = rowLastno.geteCrnNo() == null ? startCrnNo + ((rowLastno.getCrnQty() == null ? 1 : rowLastno.getCrnQty()) - 1) : rowLastno.geteCrnNo(); |
| | | for (int crnNo = startCrnNo; crnNo <= endCrnNo; crnNo++) { |
| | | crnNos.add(crnNo); |
| | | } |
| | | return crnNos; |
| | | } |
| | | |
| | | private static List<Integer> getFallbackAreaCrnNos(Integer area, RowLastno rowLastno) { |
| | | List<Integer> allCrnNos = getAllCrnNos(rowLastno); |
| | | List<Integer> result = new ArrayList<>(); |
| | | if (Cools.isEmpty(allCrnNos) || area == null || area < 1 || area > 3) { |
| | | return result; |
| | | } |
| | | int total = allCrnNos.size(); |
| | | int baseSize = total / 3; |
| | | int remainder = total % 3; |
| | | int startIndex = 0; |
| | | for (int currentArea = 1; currentArea < area; currentArea++) { |
| | | startIndex += baseSize + (currentArea <= remainder ? 1 : 0); |
| | | } |
| | | int currentSize = baseSize + (area <= remainder ? 1 : 0); |
| | | int endIndex = Math.min(startIndex + currentSize, total); |
| | | for (int index = startIndex; index < endIndex; index++) { |
| | | result.add(allCrnNos.get(index)); |
| | | } |
| | | return result; |
| | | } |
| | | |
| | | private static List<Integer> mapRowsToCrnNos(RowLastno rowLastno, List<Integer> rows) { |
| | | List<Integer> result = new ArrayList<>(); |
| | | if (rowLastno == null || Cools.isEmpty(rows)) { |
| | | return result; |
| | | } |
| | | LinkedHashSet<Integer> orderedCrnNos = new LinkedHashSet<>(); |
| | | Integer rowSpan = getCrnRowSpan(rowLastno.getTypeId()); |
| | | if (rowSpan == null || rowSpan <= 0) { |
| | | rowSpan = 2; |
| | | } |
| | | int startCrnNo = rowLastno.getsCrnNo() == null ? 1 : rowLastno.getsCrnNo(); |
| | | int endCrnNo = rowLastno.geteCrnNo() == null ? startCrnNo + ((rowLastno.getCrnQty() == null ? 1 : rowLastno.getCrnQty()) - 1) : rowLastno.geteCrnNo(); |
| | | int startRow = rowLastno.getsRow() == null ? 1 : rowLastno.getsRow(); |
| | | int endRow = rowLastno.geteRow() == null ? Integer.MAX_VALUE : rowLastno.geteRow(); |
| | | for (Integer row : rows) { |
| | | if (row == null || row < startRow || row > endRow) { |
| | | continue; |
| | | } |
| | | int crnNo = startCrnNo + (row - startRow) / rowSpan; |
| | | if (crnNo >= startCrnNo && crnNo <= endCrnNo) { |
| | | orderedCrnNos.add(crnNo); |
| | | } |
| | | } |
| | | result.addAll(orderedCrnNos); |
| | | return result; |
| | | } |
| | | |
| | | private static Integer getCrnRowSpan(Integer typeId) { |
| | | if (typeId == null) { |
| | | return null; |
| | | } |
| | | switch (typeId) { |
| | | case 1: |
| | | return 4; |
| | | case 2: |
| | | return 2; |
| | | default: |
| | | return null; |
| | | } |
| | | } |
| | | |
| | | private static String getRun2AreaRowsConfig(Integer area) { |
| | | Parameter parameter = Parameter.get(); |
| | | if (parameter == null || area == null) { |
| | | return null; |
| | | } |
| | | switch (area) { |
| | | case 1: |
| | | return parameter.getRun2Area1Rows(); |
| | | case 2: |
| | | return parameter.getRun2Area2Rows(); |
| | | case 3: |
| | | return parameter.getRun2Area3Rows(); |
| | | default: |
| | | return null; |
| | | } |
| | | } |
| | | |
| | | private static List<Integer> parseAreaRows(String configValue, RowLastno rowLastno) { |
| | | List<Integer> rows = new ArrayList<>(); |
| | | if (rowLastno == null || Cools.isEmpty(configValue)) { |
| | | return rows; |
| | | } |
| | | LinkedHashSet<Integer> orderedRows = new LinkedHashSet<>(); |
| | | String normalized = configValue.replace(",", ",") |
| | | .replace(";", ";") |
| | | .replace("、", ",") |
| | | .replaceAll("\\s+", ""); |
| | | if (normalized.isEmpty()) { |
| | | return rows; |
| | | } |
| | | for (String segment : normalized.split("[,;]")) { |
| | | if (segment == null || segment.isEmpty()) { |
| | | continue; |
| | | } |
| | | if (segment.contains("-")) { |
| | | String[] rangeParts = segment.split("-", 2); |
| | | Integer startRow = safeParseInt(rangeParts[0]); |
| | | Integer endRow = safeParseInt(rangeParts[1]); |
| | | if (startRow == null || endRow == null) { |
| | | continue; |
| | | } |
| | | int step = startRow <= endRow ? 1 : -1; |
| | | for (int row = startRow; step > 0 ? row <= endRow : row >= endRow; row += step) { |
| | | addAreaRow(orderedRows, row, rowLastno); |
| | | } |
| | | continue; |
| | | } |
| | | addAreaRow(orderedRows, safeParseInt(segment), rowLastno); |
| | | } |
| | | rows.addAll(orderedRows); |
| | | return rows; |
| | | } |
| | | |
| | | private static void addAreaRow(LinkedHashSet<Integer> rows, Integer row, RowLastno rowLastno) { |
| | | if (rows == null || row == null || rowLastno == null) { |
| | | return; |
| | | } |
| | | if (row < rowLastno.getsRow() || row > rowLastno.geteRow()) { |
| | | return; |
| | | } |
| | | rows.add(row); |
| | | } |
| | | |
| | | private static Integer safeParseInt(String value) { |
| | | if (Cools.isEmpty(value)) { |
| | | return null; |
| | | } |
| | | try { |
| | | return Integer.parseInt(value.trim()); |
| | | } catch (NumberFormatException ignored) { |
| | | return null; |
| | | } |
| | | } |
| | | private static Integer parseStorageArea(String area) { |
| | | if (Cools.isEmpty(area)) { |
| | | return null; |
| | | } |
| | | String normalized = area.trim(); |
| | | if (normalized.isEmpty()) { |
| | | return null; |
| | | } |
| | | try { |
| | | int areaNo = Integer.parseInt(normalized); |
| | | return areaNo >= 1 && areaNo <= 3 ? areaNo : null; |
| | | } catch (NumberFormatException ignored) { |
| | | } |
| | | String upper = normalized.toUpperCase(Locale.ROOT); |
| | | if ("A".equals(upper) || "A区".equals(upper) || "A库".equals(upper) || "A库区".equals(upper)) { |
| | | return 1; |
| | | } |
| | | if ("B".equals(upper) || "B区".equals(upper) || "B库".equals(upper) || "B库区".equals(upper)) { |
| | | return 2; |
| | | } |
| | | if ("C".equals(upper) || "C区".equals(upper) || "C库".equals(upper) || "C库区".equals(upper)) { |
| | | return 3; |
| | | } |
| | | return null; |
| | | } |
| | | public static String zerofill(String msg, Integer count) { |
| | | if (msg.length() == count) { |
| | | return msg; |
| | |
| | | return result; |
| | | } |
| | | |
| | | //将wms库位号转换成wcs库位号 |
| | | public static String WMSLocToWCSLoc(String locNo) { |
| | | String row = locNo.substring(0, 2); |
| | | int i = 0; |
| | | for (char c : row.toCharArray()) { |
| | | if (c == '0') { |
| | | i++; |
| | | }else { |
| | | break; |
| | | } |
| | | } |
| | | row = row.substring(i); |
| | | int j = 0; |
| | | String boy = locNo.substring(2, 5); |
| | | for (char c : boy.toCharArray()) { |
| | | if (c == '0') { |
| | | j++; |
| | | }else { |
| | | break; |
| | | } |
| | | } |
| | | boy = boy.substring(j); |
| | | int k = 0; |
| | | String lev = locNo.substring(5); |
| | | for (char c : lev.toCharArray()) { |
| | | if (c == '0') { |
| | | k++; |
| | | }else { |
| | | break; |
| | | } |
| | | } |
| | | lev = lev.substring(k); |
| | | return row + "-" + boy + "-" + lev; |
| | | } |
| | | } |
| | | |
| | | |
| | | |
| | | |
| | | |
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| | | |
| | | |