#入库逻辑2.0 简单方便易理解

LSH

2023-09-20 22fc6125f32ecb4d05c7a2e9397a4eabd6a5d7ad

 src/main/java/com/zy/common/service/CommonService.java

@@ -1,10 +1,13 @@
package com.zy.common.service;

import com.alibaba.fastjson.JSON;
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.baomidou.mybatisplus.mapper.Wrapper;
import com.core.common.Arith;
import com.core.common.Cools;
import com.core.exception.CoolException;
import com.zy.asrs.entity.*;
import com.zy.asrs.entity.result.KeyValueVo;
import com.zy.asrs.service.*;
import com.zy.asrs.utils.Utils;
import com.zy.asrs.utils.VersionUtils;
@@ -17,6 +20,10 @@
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;

import java.time.LocalDate;
import java.time.format.DateTimeFormatter;
import java.time.temporal.ChronoUnit;
import java.util.ArrayList;
import java.util.List;

/**
@@ -48,7 +55,7 @@

    /**
     * 生成工作号
     * @param wrkMk 0:入库 1 - 3000 ; 1:拣料/并板/盘点 3001 - 6000 ; 2: 出库 6001 -9000 ; 3:其他 9001 -9999
     * @param wrkMk
     * @return workNo(工作号)
     */
    public int getWorkNo(Integer wrkMk) {
@@ -85,64 +92,91 @@
        return workNo;
    }

    //拆盘机处空板扫码，驱动托盘向码垛位，不入库
    @Transactional
    public StartupDto getScanBarcodeEmptyBoard(){
        StartupDto startupDto = new StartupDto();
        Integer staNo = 0;
        if (wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("io_type", 201).eq("staNo", 216))<2){
            staNo=216;
        }
        if (wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("io_type", 201).eq("staNo", 220))<2){
            staNo=220;
        }

        startupDto.setStaNo(staNo);
        return startupDto;
    }

    /**
     * 检索库位号
     * @param whsType 类型 1:双深式货架
     * @param staDescId 路径工作类型
     * @param staDescId 路径ID
     * @param sourceStaNo 源站
     * @param matNos 商品编号集合
     * @param matnr 物料号集合
     * @return locNo 检索到的库位号
     */
    @Transactional
    public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, List<String> matNos, LocTypeDto locTypeDto, int times) {
        StartupDto startupDto = new StartupDto();
        // 生成工作号
        int workNo = getWorkNo(0);

        switch (sourceStaNo) {
            case 202:
                whsType = 2;
                break;
            case 205:
                whsType = 1;
                break;
            case 126:
                whsType = 3;
                break;
            default:
                throw new CoolException("库位排号分配错误, 源站号：" + sourceStaNo);
    public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch,String grade,LocTypeDto locTypeDto, int times) {
        if (Cools.isEmpty(matnr)){  //物料号
            matnr="";
        }
        startupDto.setWorkNo(workNo);
        if (Cools.isEmpty(batch)){  //箱号
            batch="";
        }
        if (Cools.isEmpty(grade)){  //备用
            grade="";
        }

        // 初始化参数
        int crnNo = 0;      //堆垛机号
        int nearRow = 0;    //最浅库位排
        int curRow = 0;     //最深库位排
        int rowCount = 0;   //轮询轮次
        LocMast locMast = null;     // 目标库位

        StartupDto startupDto = new StartupDto();
        RowLastno rowLastno = rowLastnoService.selectById(whsType);
        if (Cools.isEmpty(rowLastno)) {
            throw new CoolException("数据异常，请联系管理员");
        }

        // ===============>>>> 开始执行
        int curRow = rowLastno.getCurrentRow();
        int sRow = rowLastno.getsRow();
        int eRow = rowLastno.geteRow();
        int crn_qty = rowLastno.getCrnQty();
        int rowCount = eRow - sRow + 1;
        // 目标堆垛机号
        int crnNo = 0;
        // 目标库位
        LocMast locMast = null;
        curRow = rowLastno.getCurrentRow();

        int[] locNecessaryParameters  = Utils.LocNecessaryParameters(whsType, curRow);
        rowCount=locNecessaryParameters[0];
        curRow=locNecessaryParameters[1];
        crnNo=locNecessaryParameters[2];
        nearRow=locNecessaryParameters[3];
        if (!basCrnpService.checkSiteError(crnNo,true)){  //此程序用于优化堆垛机异常时的运行时间
            times++;
            for (int i=times;i<Utils.RowCount(whsType,curRow);i++){
                locNecessaryParameters  = Utils.LocNecessaryParameters(whsType, curRow);
                rowCount=locNecessaryParameters[0];
                curRow=locNecessaryParameters[1];
                crnNo=locNecessaryParameters[2];
                nearRow=locNecessaryParameters[3];
                if (basCrnpService.checkSiteError(crnNo,true)){
                    break;
                }else {
                    times++;
                }
            }
            if (times==Utils.RowCount(whsType,curRow)){
                throw new CoolException("无可用堆垛机");
            }
        }

        // 靠近摆放规则 --- 同天同规格物料
        if (!Cools.isEmpty(matNos)) {
            List<String> locNos = locDetlService.getSameDetlToday(matNos.get(0), sRow, eRow);
            for (String locNo : locNos) {
                if (Utils.isShallowLoc(slaveProperties, locNo)) {
                    continue;
                }
                String shallowLocNo = Utils.getShallowLoc(slaveProperties, locNo);
                // 检测目标库位是否为空库位
                LocMast shallowLoc = locMastService.selectById(shallowLocNo);
                if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
                    if (VersionUtils.locMoveCheckLocType(shallowLoc, locTypeDto)) {
                        locMast = shallowLoc;
                        crnNo = locMast.getCrnNo();
        if (Cools.isEmpty(locMast) && !Cools.isEmpty(matnr) &&  (staDescId == 1 || staDescId == 11 || staDescId == 111)) {
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O"));
            for (LocMast locMast1:locMasts){
                String shallowLoc = Utils.getDeepLoc(slaveProperties,locMast1.getLocNo());
                LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no",shallowLoc));
                if (!Cools.isEmpty(locMast2) && locMast2.getLocSts().equals("F")){
                    LocDetl locDetl = locDetlService.selectOne(new EntityWrapper<LocDetl>().eq("loc_no", locMast2.getLocNo()));
                    if (!Cools.isEmpty(locDetl) && matnr.equals(locDetl.getMatnr())) {
                        locMast = locMast1;
                        break;
                    }
                }
@@ -150,129 +184,93 @@
        }

        // 靠近摆放规则 --- 空托
        if (staDescId == 10) {
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "D").gt("row1", sRow).lt("row1", eRow));
            if (locMasts.size() > 0) {
                for (LocMast loc : locMasts) {
                    if (Utils.isShallowLoc(slaveProperties, loc.getLocNo())) {
                        continue;
                    }
                    String shallowLocNo = Utils.getShallowLoc(slaveProperties,  loc.getLocNo());
                    // 检测目标库位是否为空库位
                    LocMast shallowLoc = locMastService.selectById(shallowLocNo);
                    if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
                        locMast = shallowLoc;
                        crnNo = locMast.getCrnNo();
                        break;
                    }
        if (Cools.isEmpty(locMast) && staDescId == 10) {
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O"));
            for (LocMast locMast1:locMasts){
                String shallowLoc = Utils.getDeepLoc(slaveProperties,locMast1.getLocNo());
                LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no",shallowLoc));
                if (!Cools.isEmpty(locMast2) && locMast2.getLocSts().equals("D")){
                    locMast = locMast1;
                    break;
                }
            }
        }

        // 如果没有相近物料，则按规则轮询货架
        if (null == locMast) {
            // 1-4排
            if (whsType == 1) {
                // 获取目标站所在货架排号
                Shelves shelves = new Shelves(rowCount, crn_qty);
                curRow = shelves.start(curRow);
                if (curRow < 0) {
                    throw new CoolException("检索库位失败，请联系管理员");
                }
                for (List<Integer> node : shelves.nodes){
                    if (node.contains(curRow)) {
                        crnNo = shelves.nodes.indexOf(node) + 1;
                        break;
                    }
                }
                // 5-8排
            } else if (whsType == 2) {
                // 获取目标站所在货架排号
                Shelves shelves = new Shelves(rowCount, crn_qty);
                curRow = shelves.start(curRow - 4);
                if (curRow < 0) {
                    throw new CoolException("检索库位失败，请联系管理员");
                }
                for (List<Integer> node : shelves.nodes){
                    if (node.contains(curRow)) {
                        crnNo = shelves.nodes.indexOf(node) + 1;
                        break;
                    }
                }
                // 偏移量补偿
                curRow = curRow + 4;
                crnNo = crnNo + 1;
                // 126空板入 1-8排
            } else {
                // 获取目标站所在货架排号
                Shelves shelves = new Shelves(rowCount, crn_qty);
                curRow = shelves.start(curRow);
                if (curRow < 0) {
                    throw new CoolException("检索库位失败，请联系管理员");
                }
                for (List<Integer> node : shelves.nodes){
                    if (node.contains(curRow)) {
                        crnNo = shelves.nodes.indexOf(node) + 1;
                        break;
                    }
                }
        Wrapper<StaDesc> wrapper = null;
        StaDesc staDesc = null;
        BasDevp staNo = null;

        if (Utils.BooleanWhsTypeSta(whsType)){
            // 获取目标站
            wrapper = new EntityWrapper<StaDesc>()
                    .eq("type_no", staDescId)
                    .eq("stn_no", sourceStaNo)
                    .eq("crn_no", crnNo);
            staDesc = staDescService.selectOne(wrapper);
            if (Cools.isEmpty(staDesc)) {
                log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo);
//                throw new CoolException("入库路径不存在");
                crnNo=0;
            }
            staNo = basDevpService.selectById(staDesc.getCrnStn());
            if (!staNo.getAutoing().equals("Y")) {
//                throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
                crnNo=0;
            }
        }

        basCrnpService.checkSiteStatus(crnNo);
        // 获取目标站
        Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
                .eq("type_no", staDescId)
                .eq("stn_no", sourceStaNo)
                .eq("crn_no", crnNo);
        StaDesc staDesc = staDescService.selectOne(wrapper);
        if (Cools.isEmpty(staDesc)) {
            throw new CoolException("入库路径不存在");
        }
        BasDevp staNo = basDevpService.selectById(staDesc.getCrnStn());
        int inQty = staNo.getInQty()==null?0:staNo.getInQty();
        if (staNo.getAutoing().equals("Y") && inQty<2) {
            // 更新库位排号
        // 更新库位排号
        if (Utils.BooleanWhsTypeSta(whsType)){
            rowLastno.setCurrentRow(curRow);
            rowLastnoService.updateById(rowLastno);
            // 查找库位
            if (locMast == null) {
                if (Utils.isShallowLoc(slaveProperties, curRow)) {
                    Integer deepRow = Utils.getDeepRow(slaveProperties, curRow);
                    locMast = locMastService.queryFreeLocMast(deepRow, locTypeDto.getLocType1());
                }
                if (Cools.isEmpty(locMast)) {
                    locMast = locMastService.queryFreeLocMast(curRow, locTypeDto.getLocType1());
                }
            }
            if (Cools.isEmpty(locMast)) {
                // 轻货物找轻库位为空时，可以去找重库位仓
                if (locTypeDto.getLocType1() == 1) {
                    locTypeDto.setLocType1((short) 2);
                    return getLocNo(null, staDescId, sourceStaNo, matNos, locTypeDto, times);
                }
                if (times >= rowCount) {
                    log.error("没有空库位");
                    throw new CoolException("没有空库位");
                }
                times = times + 1;
                return getLocNo(1, staDescId, sourceStaNo, matNos, locTypeDto, times);
            }
            String locNo = locMast.getLocNo();

            // 返回dto
            startupDto.setCrnNo(crnNo);
            startupDto.setSourceStaNo(sourceStaNo);
            startupDto.setStaNo(staNo.getDevNo());
            startupDto.setLocNo(locNo);
        } else {
            throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
        }

        // 开始查找库位 ==============================>>

        // 1.按规则查找库位
        if (Cools.isEmpty(locMast) && crnNo!=0){
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O"));
            for (LocMast locMast1:locMasts){
                String shallowLoc = Utils.getDeepLoc(slaveProperties,locMast1.getLocNo());
                LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no",shallowLoc).eq("loc_sts","O"));
                if (!Cools.isEmpty(locMast2)){
                    locMast = locMast2;
                    break;
                }
            }
        }

        if (Cools.isEmpty(locMast) && !basCrnpService.checkSiteError(crnNo,true)){
            locMast = null;
        }

        // 2.库位当前所属尺寸无空库位时，调整尺寸参数，向上兼容检索库位
        if (Cools.isEmpty(locMast)  || !locMast.getLocSts().equals("O")) {
            // 当前巷道无空库位时，递归调整至下一巷道，检索全部巷道无果后，跳出递归
            if (times < rowCount) {
                times = times + 1;
                return getLocNo(1, staDescId, sourceStaNo, matnr,batch,grade, locTypeDto, times);
            }

            log.error("系统没有空库位！！！ 尺寸规格： {}， 轮询次数：{}", JSON.toJSONString(locTypeDto), times);
            throw new CoolException("没有空库位");
        }
        String locNo = locMast.getLocNo();

        // 生成工作号
        int workNo = getWorkNo(0);
        // 返回dto
        startupDto.setWorkNo(workNo);
        startupDto.setCrnNo(crnNo);
        startupDto.setSourceStaNo(sourceStaNo);
        if (Utils.BooleanWhsTypeSta(whsType)){
            startupDto.setStaNo(staNo.getDevNo());
        }
        startupDto.setLocNo(locNo);
        return startupDto;
    }


    public static String zerofill(String msg, Integer count) {
    private static String zerofill(String msg, Integer count) {
        if (msg.length() == count) {
            return msg;
        } else if (msg.length() > count) {
@@ -286,4 +284,4 @@
        }
    }

}
}