许可证2.0

dubin

2025-10-22 1e48fdc97a6c3ed5b591262e597c33ce72e3476c

 src/main/java/com/zy/common/service/CommonService.java

@@ -7,10 +7,10 @@
import com.core.exception.CoolException;
import com.zy.asrs.entity.*;
import com.zy.asrs.service.*;
import com.zy.asrs.service.impl.MatServiceImpl;
import com.zy.asrs.utils.Utils;
import com.zy.asrs.utils.VersionUtils;
import com.zy.common.model.LocTypeDto;
import com.zy.common.model.Shelves;
import com.zy.common.model.StartupDto;
import com.zy.common.properties.SlaveProperties;
import lombok.extern.slf4j.Slf4j;
@@ -18,6 +18,8 @@
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;

import java.util.ArrayList;
import java.util.Comparator;
import java.util.List;

/**
@@ -46,10 +48,13 @@
    private LocDetlService locDetlService;
    @Autowired
    private SlaveProperties slaveProperties;
    @Autowired
    private MatServiceImpl matService;

    /**
     * 生成工作号
     * @param wrkMk 0:入库 1 - 3000 ; 1:拣料/并板/盘点 3001 - 6000 ; 2: 出库 6001 -9000 ; 3:其他 9001 -9999
     *
     * @param wrkMk
     * @return workNo(工作号)
     */
    public int getWorkNo(Integer wrkMk) {
@@ -61,17 +66,17 @@
        int workNo = wrkLastno.getWrkNo();
        int sNo = wrkLastno.getSNo();
        int eNo = wrkLastno.getENo();
        workNo = workNo>=eNo ? sNo : workNo+1;
        workNo = workNo >= eNo ? sNo : workNo + 1;
        while (true) {
            WrkMast wrkMast = wrkMastService.selectById(workNo);
            if (null != wrkMast) {
                workNo = workNo>=eNo ? sNo : workNo+1;
                workNo = workNo >= eNo ? sNo : workNo + 1;
            } else {
                break;
            }
        }
        // 修改序号记录
        if (workNo > 0){
        if (workNo > 0) {
            wrkLastno.setWrkNo(workNo);
            wrkLastnoService.updateById(wrkLastno);
        }
@@ -79,45 +84,145 @@
        if (workNo == 0) {
            throw new CoolException("生成工作号失败，请联系管理员");
        } else {
            if (wrkMastService.selectById(workNo)!=null) {
            if (wrkMastService.selectById(workNo) != null) {
                throw new CoolException("生成工作号" + workNo + "在工作档中已存在");
            }
        }
        return workNo;
    }

    //拆盘机处空板扫码，驱动托盘向码垛位，不入库
    @Transactional
    public StartupDto getScanBarcodeEmptyBoard() {
        StartupDto startupDto = new StartupDto();
        Integer staNo = 0;
        if (wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("io_type", 201).eq("staNo", 216)) < 2) {
            staNo = 216;
        }
        if (wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("io_type", 201).eq("staNo", 220)) < 2) {
            staNo = 220;
        }

        startupDto.setStaNo(staNo);
        return startupDto;
    }

    /**
     * 检索库位号
     * @param whsType 类型 1:双深式货架
     * @param staDescId 路径工作类型
     *
     * @param whsType     类型 1:双深式货架
     * @param staDescId   路径ID
     * @param sourceStaNo 源站
     * @param matNos 商品编号集合
     * @param matnr       物料号集合
     * @return locNo 检索到的库位号
     */
    @Transactional
    public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, List<String> matNos, LocTypeDto locTypeDto, int times) {
    public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, LocTypeDto locTypeDto) {
        whsType = Utils.GetWhsType(sourceStaNo);
        return getLocNo(whsType, staDescId, sourceStaNo, matnr, batch, grade, 0, locTypeDto, 0);
    }

    /**
     * 检索库位号
     *
     * @param whsType     类型 1:双深式货架
     * @param staDescId   路径ID
     * @param sourceStaNo 源站
     * @param matnr       物料号集合
     * @return locNo 检索到的库位号
     */
    @Transactional
    public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, Integer moveCrnNo, LocTypeDto locTypeDto, int times) {
        if (Cools.isEmpty(matnr)) {  //物料号
            matnr = "";
        }
        if (Cools.isEmpty(batch)) {  //箱号
            batch = "";
        }
        if (Cools.isEmpty(grade)) {  //备用
            grade = "";
        }

        // 初始化参数
        int crnNo = 0;      //堆垛机号
        int nearRow = 0;    //最浅库位排
        int curRow = 0;     //最深库位排
        int rowCount = 0;   //轮询轮次
        LocMast locMast = null;     // 目标库位

        StartupDto startupDto = new StartupDto();
        // 生成工作号
        int workNo = getWorkNo(0);
        RowLastno rowLastno = rowLastnoService.selectById(whsType);
        int sRow = rowLastno.getsRow();
        int eRow = rowLastno.geteRow();
        int crnNumber = rowLastno.getCrnQty();

        if (Cools.isEmpty(rowLastno)) {
            throw new CoolException("数据异常，请联系管理员");
        }

        // ===============>>>> 开始执行
        int curRow = rowLastno.getCurrentRow();
        int sRow = rowLastno.getsRow();
        int eRow = rowLastno.geteRow();
        int crn_qty = rowLastno.getCrnQty();
        int rowCount = eRow - sRow + 1;
        // 目标堆垛机号
        int crnNo = 0;
        // 目标库位
        LocMast locMast = null;
        curRow = rowLastno.getCurrentRow();

        // 靠近摆放规则 --- 同天同规格物料
        if (!Cools.isEmpty(matNos)) {
            List<String> locNos = locDetlService.getSameDetlToday(matNos.get(0), sRow, eRow);
        if (!Cools.isEmpty(moveCrnNo) && moveCrnNo != 0) {
            crnNumber = moveCrnNo;
            if (times == 0) {
                curRow = moveCrnNo * 4 - 1;
            } else {
                curRow = moveCrnNo * 4 - 2;
            }
        }

        //此程序用于优化堆垛机异常时的运行时间
        for (int i = times; i < crnNumber; i++) {
            int[] locNecessaryParameters = Utils.LocNecessaryParameters(whsType, curRow, crnNumber);
            curRow = locNecessaryParameters[1];
            crnNo = locNecessaryParameters[2];
            if (basCrnpService.checkSiteError(crnNo, true)) {
                rowCount = locNecessaryParameters[0];
                nearRow = locNecessaryParameters[3];
                break;
            } else {
                times++;
            }
        }
        if (nearRow == 0) {
            throw new CoolException("无可用堆垛机");
        }

        boolean signRule1 = false;
        boolean signRule2 = false;


        // 靠近摆放规则 --- 同天同规格物料 //分离版
//        if (!Cools.isEmpty(matnr) &&  (staDescId == 1)){
//            signRule1 = true;
//        }
        // 靠近摆放规则 --- 同天同规格物料 //互通版
        if (!Cools.isEmpty(matnr) && staDescId == 1) {
            signRule2 = true;
        }

        if (!Cools.isEmpty(matnr) && (staDescId == 11 || staDescId == 111)) {
            signRule1 = true;
        }

        if (signRule1) {
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O"));
            for (LocMast locMast1 : locMasts) {
                if (VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
                    continue;
                }
                String shallowLoc = Utils.getDeepLoc(slaveProperties, locMast1.getLocNo());
                LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no", shallowLoc));
                if (!Cools.isEmpty(locMast2) && locMast2.getLocSts().equals("F")) {
                    LocDetl locDetl = locDetlService.selectOne(new EntityWrapper<LocDetl>().eq("loc_no", locMast2.getLocNo()));
                    if (!Cools.isEmpty(locDetl) && matnr.equals(locDetl.getMatnr())) {
                        locMast = locMast1;
                        break;
                    }
                }
            }
        } else if (signRule2) {
            List<String> locNos = locDetlService.getSameDetlToday(matnr, batch, sRow, eRow);
            for (String locNo : locNos) {
                if (Utils.isShallowLoc(slaveProperties, locNo)) {
                    continue;
@@ -126,7 +231,7 @@
                // 检测目标库位是否为空库位
                LocMast shallowLoc = locMastService.selectById(shallowLocNo);
                if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
                    if (VersionUtils.locMoveCheckLocType(shallowLoc, locTypeDto)) {
                    if (VersionUtils.locMoveCheckLocTypeComplete(shallowLoc, locTypeDto)) {
                        if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) {
                            locMast = shallowLoc;
                            crnNo = locMast.getCrnNo();
@@ -137,7 +242,23 @@
            }
        }

        // 靠近摆放规则 --- 空托
//        // 靠近摆放规则 --- 空托  //分离版
//       if (staDescId == 10) {
//            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O"));
//            for (LocMast locMast1:locMasts){
//                if (VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
//                    continue;
//                }
//                String shallowLoc = Utils.getDeepLoc(slaveProperties,locMast1.getLocNo());
//                LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no",shallowLoc));
//                if (!Cools.isEmpty(locMast2) && locMast2.getLocSts().equals("D")){
//                    locMast = locMast1;
//                    break;
//                }
//            }
//        }

        // 靠近摆放规则 --- 空托 //互通版
        if (staDescId == 10) {
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow));
            if (locMasts.size() > 0) {
@@ -145,134 +266,115 @@
                    if (Utils.isShallowLoc(slaveProperties, loc.getLocNo())) {
                        continue;
                    }
                    String shallowLocNo = Utils.getShallowLoc(slaveProperties,  loc.getLocNo());
                    String shallowLocNo = Utils.getShallowLoc(slaveProperties, loc.getLocNo());
                    // 检测目标库位是否为空库位
                    LocMast shallowLoc = locMastService.selectById(shallowLocNo);
                    if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
                        if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) {
                            locMast = shallowLoc;
                            crnNo = locMast.getCrnNo();
                            break;
                        if (VersionUtils.locMoveCheckLocTypeComplete(shallowLoc, locTypeDto)) {
                            if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) {
                                locMast = shallowLoc;
                                crnNo = locMast.getCrnNo();
                                break;
                            }
                        }
                    }
                }
            }
        }

        // 如果没有相近物料，则按规则轮询货架
        if (null == locMast) {
            Shelves shelves = new Shelves(rowCount, crn_qty);
            if (whsType == 1) {
                for (int i = 0; i < shelves.group; i ++) {
                    curRow = shelves.start(curRow);
                    if (curRow < 0) {
                        throw new CoolException("检索库位失败，请联系管理员");
                    }
                    Integer crnNo1 = shelves.get(curRow);
                    if (basCrnpService.checkSiteError(crnNo1, true)) {
                        crnNo = crnNo1;
                        break;
                    }
                }
        Wrapper<StaDesc> wrapper = null;
        StaDesc staDesc = null;
        BasDevp staNo = null;

        if (Utils.BooleanWhsTypeSta(whsType, staDescId)) {
            // 获取目标站
            wrapper = new EntityWrapper<StaDesc>()
                    .eq("type_no", staDescId)
                    .eq("stn_no", sourceStaNo)
                    .eq("crn_no", crnNo);
            staDesc = staDescService.selectOne(wrapper);
            if (Cools.isEmpty(staDesc)) {
                log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo);
//                throw new CoolException("入库路径不存在");
                crnNo = 0;
            }
            staNo = basDevpService.selectById(staDesc.getCrnStn());
            if (!staNo.getAutoing().equals("Y")) {
//                throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
                crnNo = 0;
            }
            startupDto.setStaNo(staNo.getDevNo());
        }

        if (crnNo == 0) {
            throw new CoolException("没有可用的堆垛机");
        }
        // 获取目标站
        Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
                .eq("type_no", staDescId)
                .eq("stn_no", sourceStaNo)
                .eq("crn_no", crnNo);
        StaDesc staDesc = staDescService.selectOne(wrapper);
        if (Cools.isEmpty(staDesc)) {
            log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo);
            throw new CoolException("入库路径不存在");
        }
        BasDevp staNo = basDevpService.selectById(staDesc.getCrnStn());
        if (!staNo.getAutoing().equals("Y")) {
            throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
        }
        // 更新库位排号
        rowLastno.setCurrentRow(curRow);
        rowLastnoService.updateById(rowLastno);
        if (Utils.BooleanWhsTypeSta(whsType, staDescId)) {
            rowLastno.setCurrentRow(curRow);
            rowLastnoService.updateById(rowLastno);
        }

        // 开始查找库位 ==============================>>

        // 1.当检索库排为浅库位排时，优先寻找当前库排的深库位排
        if (locMast == null) {
            if (Utils.isShallowLoc(slaveProperties, curRow)) {
                Integer deepRow = Utils.getDeepRow(slaveProperties, curRow);
                locMast = locMastService.queryFreeLocMast(deepRow, locTypeDto.getLocType1());
                // 因库位移转、需预留空库位
                if (!locMastService.checkEmptyCount(locMast)) {
                    locMast = null;
                }
            }
            if (Cools.isEmpty(locMast)) {
                locMast = locMastService.queryFreeLocMast(curRow, locTypeDto.getLocType1());
                // 因库位移转、需预留空库位
                if (!locMastService.checkEmptyCount(locMast)) {
                    locMast = null;
                }
                // 目标库位 ===>> 浅库位， 则校验其深库位是否为 F D X
                if (null != locMast && Utils.isShallowLoc(slaveProperties, locMast.getLocNo())) {
                    LocMast deepLoc = locMastService.selectById(Utils.getDeepLoc(slaveProperties, locMast.getLocNo()));
                    if (!deepLoc.getLocSts().equals("F") && !deepLoc.getLocSts().equals("D") && !deepLoc.getLocSts().equals("X")) {
                        locMast = null;
        // 1.按规则查找库位
        if (Cools.isEmpty(locMast) && crnNo != 0) {
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O"));
            List<LocMast> locMastList = new ArrayList<>();
            locMasts.sort(new Comparator<LocMast>() {
                @Override
                public int compare(LocMast o1, LocMast o2) {
                    int b1 = o1.getBay1();
                    int b2 = o2.getBay1();
                    if (o1.getBay1() >= 15) {
                        b1 = Math.abs(15 - o1.getBay1());
                    }
                }
                // 目标库位 ===>> 深库位， 则校验其浅库位是否为 O
                if (null != locMast && Utils.isDeepLoc(slaveProperties, locMast.getLocNo())) {
                    LocMast shallowLoc = locMastService.selectById(Utils.getShallowLoc(slaveProperties, locMast.getLocNo()));
                    if (!shallowLoc.getLocSts().equals("O")) {
                        locMast = null;
                    if (o2.getBay1() >= 15) {
                        b2 = Math.abs(15 - o2.getBay1());
                    }
                    return b2 - b1;
                }
            });

            for (LocMast locMast1 : locMasts) {
                if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
                    continue;
                }
                String shallowLoc = Utils.getDeepLoc(slaveProperties, locMast1.getLocNo());
                LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no", shallowLoc).eq("loc_sts", "O"));
                if (!Cools.isEmpty(locMast2)) {
                    locMast = locMast2;
                    break;
                }
            }
        }

        // 2.库位当前所属尺寸无空库位时，调整尺寸参数，向上兼容检索库位
        if (Cools.isEmpty(locMast)) {
        if (!Cools.isEmpty(locMast) && !basCrnpService.checkSiteError(crnNo, true)) {
            locMast = null;
        }

        // 递归查询
        if (Cools.isEmpty(locMast) || !locMast.getLocSts().equals("O")) {
            // 当前巷道无空库位时，递归调整至下一巷道，检索全部巷道无果后，跳出递归
            if (times < rowCount) {
                times = times + 1;
                return getLocNo(1, staDescId, sourceStaNo, matNos, locTypeDto, times);
                return getLocNo(1, staDescId, sourceStaNo, matnr, batch, grade, moveCrnNo, locTypeDto, times);
            }

            // 轻货物找轻库位为空时，可以去找重库位仓
            if (locTypeDto.getLocType1() == 1) {
                locTypeDto.setLocType1((short) 2);
                return getLocNo(1, staDescId, sourceStaNo, matNos, locTypeDto, times);
            }
//            // 2.库位当前所属尺寸无空库位时，调整尺寸参数，向上兼容检索库位
//            if (locTypeDto.getLocType1() < 2) {
//                int i = locTypeDto.getLocType1() + 1;
//                locTypeDto.setLocType1((short)i);
//                return getLocNo(1, staDescId, sourceStaNo, matnr,batch,grade, locTypeDto, 0);
//            }
            log.error("系统没有空库位！！！ 尺寸规格： {}， 轮询次数：{}", JSON.toJSONString(locTypeDto), times);
            throw new CoolException("没有空库位");
        }
        String locNo = locMast.getLocNo();

        // 生成工作号
        int workNo = getWorkNo(0);
        // 返回dto
        startupDto.setWorkNo(workNo);
        startupDto.setCrnNo(crnNo);
        startupDto.setSourceStaNo(sourceStaNo);
        startupDto.setStaNo(staNo.getDevNo());
        startupDto.setLocNo(locNo);
        return startupDto;
    }


    public static String zerofill(String msg, Integer count) {
        if (msg.length() == count) {
            return msg;
        } else if (msg.length() > count) {
            return msg.substring(0, 16);
        } else {
            StringBuilder msgBuilder = new StringBuilder(msg);
            for(int i = 0; i < count - msg.length(); ++i) {
                msgBuilder.insert(0, "0");
            }
            return msgBuilder.toString();
        }
    }

}