pda组托立即入库

pang.jiabao

2024-07-20 1dee71cb131b52cd6e9ed8995de4d07c3a879d68

 src/main/java/com/zy/asrs/service/impl/MobileServiceImpl.java

@@ -4,33 +4,29 @@
import com.alibaba.fastjson.JSONObject;
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.baomidou.mybatisplus.mapper.Wrapper;
import com.baomidou.mybatisplus.plugins.Page;
import com.core.common.*;
import com.core.exception.CoolException;
import com.zy.asrs.entity.*;
import com.zy.asrs.entity.param.*;
import com.zy.asrs.mapper.ManLocDetlMapper;
import com.zy.asrs.service.*;
import com.zy.asrs.task.core.ReturnT;
import com.zy.asrs.utils.MatUtils;
import com.zy.asrs.utils.PostMesDataUtils;
import com.zy.common.CodeRes;
import com.zy.common.constant.MesConstant;
import com.zy.common.entity.Parameter;
import com.zy.common.model.DetlDto;
import com.zy.common.model.LocTypeDto;
import com.zy.common.model.MesCombParam;
import com.zy.common.model.StartupDto;
import com.zy.common.model.enums.WorkNoType;
import com.zy.common.service.CommonService;
import com.zy.common.utils.HttpHandler;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.beans.factory.annotation.Value;
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;

import javax.annotation.Resource;
import java.util.*;
import java.util.stream.Collectors;

/**
 * 移动端服务核心类
@@ -88,7 +84,11 @@
    private TagService tagService;
    @Autowired
    private BasBoxTypeService basBoxTypeService;
    @Autowired
    private WrkMastLogService wrkMastLogService;

    @Resource
    private OpenServiceImpl openServiceImpl;

    @Override
    @Transactional
@@ -243,7 +243,7 @@
        }
        List<String> orderBoxNoList = new ArrayList<>();
        for (OrderDetl orderDetl: orderDetls){
            if (orderDetl.getWorkQty()==0){
            if (orderDetl.getWorkQty().equals(0.0)){
                orderBoxNoList.add(orderDetl.getBatch());
            }
        }
@@ -255,7 +255,7 @@
            if (!orderBoxNoList.contains(matList.getBatch())){
                throw new CoolException("单号："+param.getOrderNo()+" 箱号："+matList.getBatch()+"不属于此订单或者已经入库");
            }else {
                matListBoxNoList.add(matList.getBoxNo());
                matListBoxNoList.add(matList.getBatch());
            }
        }
        List<OrderDetl> orderDetlList = new ArrayList<>();
@@ -297,6 +297,10 @@
            waitPakin.setBatch(orderDetl.getBatch());       //木箱编码
            waitPakin.setBrand(orderDetl.getBrand());     //木箱类型
            waitPakin.setZpallet(param.getBarcode());   //托盘码
            waitPakin.setWeight(orderDetl.getWeight());  //净重
            waitPakin.setVolume(orderDetl.getVolume());  //毛重
            waitPakin.setPrice(orderDetl.getPrice());   //长度
            waitPakin.setSpecs(String.valueOf(orderDetl.getSpecs()));   //接头
            waitPakin.setOrigin("1"); //木箱在托盘上的位置
            waitPakin.setIoStatus("Y");     // 入出状态
            waitPakin.setAnfme(orderDetl.getAnfme());  // 木箱中铜箔数量
@@ -460,9 +464,9 @@
            }else if (Cools.isEmpty(matList.getWeight()) || matList.getWeight().equals(0D)){
                throw new CoolException("规格："+matList.getMatnr()+"、参数：净重 weight为空");
            }else if (Cools.isEmpty(matList.getRoughWeight()) || matList.getRoughWeight().equals(0D)){
                throw new CoolException("规格："+matList.getMatnr()+"、参数：毛重 roughWeight");
                throw new CoolException("规格："+matList.getMatnr()+"、参数：毛重 roughWeight为空");
            }else if (Cools.isEmpty(matList.getRollExtent()) || matList.getRollExtent().equals(0D)){
                throw new CoolException("规格："+matList.getMatnr()+"、参数：卷长度 rollExtent");
                throw new CoolException("规格："+matList.getMatnr()+"、参数：卷长度 rollExtent为空");
            }

            if (matList.getPosition().equals("1")){//1、左  2、右
@@ -533,8 +537,9 @@
            waitPakin.setZpallet(param.getBarcode());   //托盘码
            waitPakin.setOrigin(matList.getPosition()); //木箱在托盘上的位置
            waitPakin.setWeight(matList.getWeight());  //净重
//            waitPakin.setRoughWeight(matList.getRoughWeight());  //毛重
//            waitPakin.setRollExtent(matList.getRollExtent());   //长度
            waitPakin.setVolume(matList.getRoughWeight());  //毛重
            waitPakin.setPrice(matList.getRollExtent());   //长度
            waitPakin.setSpecs(String.valueOf(matList.getJoint()));   //接头
            waitPakin.setIoStatus("Y");     // 入出状态
            waitPakin.setAnfme(matList.getAnfme());  // 数量
            waitPakin.setStatus("Y");    // 状态
@@ -1162,6 +1167,335 @@

    @Override
    @Transactional
    public void pakoutFhqr(Integer workNo, Integer check) {
         // 获取工作档
        WrkMast wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("wrk_no", workNo));
        if (wrkMast == null) {
            throw new CoolException("工作档不存在：" + workNo);
        }

        if (wrkMast.getWrkSts() != 20) {
            throw new CoolException("工作档当前状态异常：" + workNo + ",状态：" + wrkMast.getWrkSts());
        }

        if (check == 1) {
            // 复核确认，更新状态为15出库完成更新
            wrkMast.setWrkSts(14L);
            wrkMastService.updateById(wrkMast);
        }

    }

    @Override
    @Transactional
    public R pdckqr(PdckqrParam param) {
        WrkMast wrkMast = wrkMastService.selectById(param.getWorkNo());
        if (wrkMast == null) {
            throw new CoolException("工作档不存在：" + param.getWorkNo());
        }
        if (wrkMast.getIoType() != 107 || wrkMast.getWrkSts() != 2) {
            throw new CoolException(param.getWorkNo() + "工作档类型：" + wrkMast.getIoType() + "工作状态：" + wrkMast.getWrkSts() + ",不匹配");
        }

        List<WrkDetl> wrkDetls = wrkDetlService.selectByWrkNo(param.getWorkNo());
        List<PdckqrParam.Material> materials = param.getMaterials();

        boolean isFullyCancelled = compareAndCheckCancellation(wrkDetls, materials);
        if (isFullyCancelled) { // 盘点物料确成功，工作档转换 盘点出库->盘点再入库，下发回库命令
            // 保存工作主档历史档
            if (!wrkMastLogService.save(wrkMast.getWrkNo())) {
                throw new CoolException("保存工作主档历史档失败");
            }
            // 获取目标站
            Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
                    .eq("type_no", wrkMast.getIoType() - 50)
                    .eq("stn_no", wrkMast.getStaNo()) // 作业站点 = 拣料出库的目标站
                    .eq("crn_no", wrkMast.getCrnNo()); // 堆垛机号
            StaDesc staDesc = staDescService.selectOne(wrapper);
            if (Cools.isEmpty(staDesc)) {
                throw new CoolException("入库路径不存在");
            }
            Date now = new Date();
            // 堆垛机站点(目标站)
            Integer staNo = staDesc.getCrnStn();
            // 更新工作档数据状态
            wrkMast.setIoType(wrkMast.getIoType() - 50); // 入出库类型: 103->53,104->54,107->57
            wrkMast.setWrkSts(14L); // 工作状态: 14.已出库未确认
            wrkMast.setSourceStaNo(wrkMast.getStaNo()); // 源站
            wrkMast.setStaNo(staNo); // 目标站
            wrkMast.setLocNo(wrkMast.getSourceLocNo()); // 目标库位 = 出库时的源库位
            wrkMast.setSourceLocNo(""); // 源库位清空
            wrkMast.setModiTime(now);
            if (!wrkMastService.updateById(wrkMast)) {
                throw new CoolException("更新工作档数据状态失败");
            }
            // 修改库位状态 Q.拣料/盘点/并板再入库
            LocMast locMast = locMastService.selectById(wrkMast.getLocNo());
            locMast.setLocSts("Q");
            locMast.setModiTime(now);
            if (!locMastService.updateById(locMast)) {
                throw new CoolException("修改库位状态失败");
            }

            // 推送给gwcs执行命令
            openServiceImpl.pushStaNoToGwcs(wrkMast.getSourceStaNo(),wrkMast.getStaNo(),wrkMast.getWrkNo());

            return R.ok("盘点确认成功");

        } else { // 物料不一致
            // todo 不一致的处理处理方法待定

        }

        return R.error("盘点确认异常");
    }

    @Override
    @Transactional
    public R pdaWarehousingNow(PdaWarehousingNowParam param, Long userId) {

        String barcode = param.getBarcode();
        Integer sourceStaNo = param.getSourceStaNo();

        int zpalletCount = locDetlService.selectCount(new EntityWrapper<LocDetl>().eq("zpallet", barcode));
        if (zpalletCount > 0) {
            throw new CoolException("库存托盘码已存在：" + barcode);
        }

        int barcodeCount = wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("barcode", barcode));
        if (barcodeCount > 0) {
            throw new CoolException("工作档已存在该托盘码：" + barcode);
        }

        Map<String, List<PdaWarehousingNowParam.Roll>> boxGroup = param.getBoxGroup();
        List<PdaWarehousingNowParam.Roll> leftPosList = boxGroup.get("左");
        List<PdaWarehousingNowParam.Roll> centrePosList = boxGroup.get("中");
        List<PdaWarehousingNowParam.Roll> rightPosList = boxGroup.get("右");

        // 根据箱号获取包装组号
        List<String> boxNoList = leftPosList.stream().map(PdaWarehousingNowParam.Roll::getBoxNo).distinct().collect(Collectors.toList());
        boxNoList.addAll(centrePosList.stream().map(PdaWarehousingNowParam.Roll::getBoxNo).distinct().collect(Collectors.toList()));
        boxNoList.addAll(rightPosList.stream().map(PdaWarehousingNowParam.Roll::getBoxNo).distinct().collect(Collectors.toList()));
        Map<String, String> map = new HashMap<>();
//        if (boxNoList.size() > 0) {
//             map = getPackageGroupNoByGwms(boxNoList);
//        }

        LocTypeDto locTypeDto = new LocTypeDto();
        locTypeDto.setLocType1((short)1);

        // 根据源站点寻找库位
        StartupDto dto = commonService.getLocNo(1, sourceStaNo, locTypeDto);

        int workNo = dto.getWorkNo();
        Date now = new Date();
        // 生成工作档
        WrkMast wrkMast = new WrkMast();
        wrkMast.setWrkNo(workNo);
        wrkMast.setIoTime(new Date());
        wrkMast.setWrkSts(1L); // 工作状态：1.生成入库id
        wrkMast.setIoType(1); // 入出库状态：1.入库
        wrkMast.setIoPri(13D); // 优先级
        wrkMast.setCrnNo(dto.getCrnNo());
        wrkMast.setSourceStaNo(dto.getSourceStaNo());
        wrkMast.setStaNo(dto.getStaNo());
        wrkMast.setLocNo(dto.getLocNo());
        wrkMast.setBarcode(barcode); // 托盘码
        wrkMast.setFullPlt("Y"); // 满板：Y
        wrkMast.setPicking("N"); // 拣料
        wrkMast.setExitMk("N"); // 退出
        wrkMast.setEmptyMk("N"); // 空板
        wrkMast.setLinkMis("Y");
        wrkMast.setCtnType(1); // 容器类型
        // 操作人员数据
        wrkMast.setAppeTime(now);
        wrkMast.setModiTime(now);
        wrkMast.setAppeUser(userId);
        wrkMast.setModiUser(userId);
        boolean res = wrkMastService.insert(wrkMast);
        if (!res) {
            throw new CoolException("保存工作档失败");
        }


        for (PdaWarehousingNowParam.Roll roll: leftPosList) {
            WrkDetl wrkDetl = new WrkDetl();
            wrkDetl.setWrkNo(workNo);
            wrkDetl.setMatnr(roll.getSpecs()); // 规格
            wrkDetl.setMaktx(roll.getSpecs()); //规格
            wrkDetl.setBatch(roll.getBoxNo()); // 箱号
            wrkDetl.setModel(roll.getRollNo()); // 卷号
            wrkDetl.setBrand(map.get(roll.getBoxNo()) == null ? "" : map.get(roll.getBoxNo())); // 包装组号
            wrkDetl.setZpallet(barcode); // 托盘吗
            wrkDetl.setOrigin("左"); // 木箱在托盘位置
            wrkDetl.setWeight(roll.getNetWeight()); // 净重
            wrkDetl.setVolume(roll.getGrossWeight()); // 毛重
            wrkDetl.setPrice(roll.getLength());
            wrkDetl.setSpecs(String.valueOf(roll.getSplices()));
            wrkDetl.setAnfme(1.0);
            wrkDetl.setIoTime(now);
            wrkDetl.setAppeTime(now);
            wrkDetl.setModiTime(now);
            wrkDetl.setAppeUser(userId);
            wrkDetl.setModiUser(userId);
            if (!wrkDetlService.insert(wrkDetl)) {
                throw new CoolException("保存工作明细失败");
            }
        }

        for (PdaWarehousingNowParam.Roll roll: centrePosList) {
            WrkDetl wrkDetl = new WrkDetl();
            wrkDetl.setWrkNo(workNo);
            wrkDetl.setMatnr(roll.getSpecs()); // 规格
            wrkDetl.setMaktx(roll.getSpecs()); //规格
            wrkDetl.setBatch(roll.getBoxNo()); // 箱号
            wrkDetl.setModel(roll.getRollNo()); // 卷号
            wrkDetl.setBrand(map.get(roll.getBoxNo()) == null ? "" : map.get(roll.getBoxNo())); // 包装组号
            wrkDetl.setZpallet(barcode); // 托盘吗
            wrkDetl.setOrigin("中"); // 木箱在托盘位置
            wrkDetl.setWeight(roll.getNetWeight()); // 净重
            wrkDetl.setVolume(roll.getGrossWeight()); // 毛重
            wrkDetl.setPrice(roll.getLength());
            wrkDetl.setSpecs(String.valueOf(roll.getSplices()));
            wrkDetl.setAnfme(1.0);
            wrkDetl.setIoTime(now);
            wrkDetl.setAppeTime(now);
            wrkDetl.setModiTime(now);
            wrkDetl.setAppeUser(userId);
            wrkDetl.setModiUser(userId);
            if (!wrkDetlService.insert(wrkDetl)) {
                throw new CoolException("保存工作明细失败");
            }
        }

        for (PdaWarehousingNowParam.Roll roll: rightPosList) {
            WrkDetl wrkDetl = new WrkDetl();
            wrkDetl.setWrkNo(workNo);
            wrkDetl.setMatnr(roll.getSpecs()); // 规格
            wrkDetl.setMaktx(roll.getSpecs()); //规格
            wrkDetl.setBatch(roll.getBoxNo()); // 箱号
            wrkDetl.setModel(roll.getRollNo()); // 卷号
            wrkDetl.setBrand(map.get(roll.getBoxNo()) == null ? "" : map.get(roll.getBoxNo())); // 包装组号
            wrkDetl.setZpallet(barcode); // 托盘吗
            wrkDetl.setOrigin("右"); // 木箱在托盘位置
            wrkDetl.setWeight(roll.getNetWeight()); // 净重
            wrkDetl.setVolume(roll.getGrossWeight()); // 毛重
            wrkDetl.setPrice(roll.getLength());
            wrkDetl.setSpecs(String.valueOf(roll.getSplices()));
            wrkDetl.setAnfme(1.0);
            wrkDetl.setIoTime(now);
            wrkDetl.setAppeTime(now);
            wrkDetl.setModiTime(now);
            wrkDetl.setAppeUser(userId);
            wrkDetl.setModiUser(userId);
            if (!wrkDetlService.insert(wrkDetl)) {
                throw new CoolException("保存工作明细失败");
            }
        }

        // 更新目标库位状态
        LocMast locMast = locMastService.selectById(dto.getLocNo());
        if (locMast.getLocSts().equals("O")){
            locMast.setLocSts("S"); // S.入库预约
            locMast.setModiTime(now);
            if (!locMastService.updateById(locMast)){
                throw new CoolException("改变库位状态失败");
            }
        } else {
            throw new CoolException(dto.getLocNo()+"目标库位已被占用");
        }

        // 推送GWCS目标消息
        openServiceImpl.pushStaNoToGwcs(sourceStaNo,dto.getStaNo(),dto.getWorkNo());
        return R.ok("入库启动成功");
    }

    private Map<String, String> getPackageGroupNoByGwms(List<String> boxNoList) {
        Map<String, String> map = null;
        Map<String, Object> headers = new HashMap<>();
        headers.put("Content-Type", "application/json;charset=UTF-8");

        JSONObject jsonObject = new JSONObject();
        jsonObject.put("boxNoList", JSONObject.toJSONString(boxNoList));
        String body = jsonObject.toJSONString();
        boolean success = false;
        String response = "";
        try {
            response = new HttpHandler.Builder()
                    .setUri(MesConstant.GWMS_IP_PORT)
                    .setPath(MesConstant.GWMS_GET_GROUP_NO_URL)
                    .setHeaders(headers)
                    .setJson(body)
                    .build()
                    .doPost();
            if (!Cools.isEmpty(response)) {
                JSONObject jsonObject1 = JSONObject.parseObject(response);
                int code = (int) jsonObject1.get("code");
                String msg = (String) jsonObject1.get("msg");
                 if (code != 200) {
                     throw new CoolException(msg);
                 }
                map = (Map<String, String>) jsonObject1.get("data");
                success = true;

            } else {
                log.error("pda组托入库请求gwms接口失败！！！url：{}；request：{}；response：{}", MesConstant.URL + MesConstant.PAKIN_URL, body, response);
            }
        } catch (Exception e) {
            log.error("pda组托入库请求gwms接口异常，工作号：{}，{}", boxNoList.toString(), e.getMessage());
        } finally {
            try {
                // 保存接口日志
                apiLogService.save(
                        "pda组托入库请求gwms接口",
                        MesConstant.URL + MesConstant.PAKIN_URL,
                        null,
                        "127.0.0.1",
                        body,
                        response,
                        success
                );
            } catch (Exception e) {
                log.error("接口日志保存异常", e);
            }
        }

        if (map == null) {
            throw new CoolException("请求gwcs查询包装组号异常");
        }
        return map;
    }

    /**
         * 比较两个集合的类的属性，相同则抵消，最后判断两个集合是否完全抵消
         */
        public  boolean compareAndCheckCancellation(List<WrkDetl> list1, List<PdckqrParam.Material> list2) {
            if (list1.size() != list2.size()) {
                return false; // If lists are not of the same size, cancellation is not possible
            }

            List<PdckqrParam.Material> remainingList2 = new ArrayList<>(list2);

            // Compare and cancel out elements
            for (WrkDetl p1 : list1) {
                boolean cancelled = false;
                for (PdckqrParam.Material p2 : remainingList2) {
                    if (p1.getBatch().equals(p2.getBoxNo()) && p1.getModel().equals(p2.getRollNo())) { // 卷号和箱号相同
                        remainingList2.remove(p2);
                        cancelled = true;
                        break;
                    }
                }
                if (!cancelled) {
                    return false; // If any element in list1 cannot be cancelled, return false
                }
            }

            return remainingList2.isEmpty(); // Return true if all elements in list1 were cancelled out
        }

    @Override
    @Transactional
    public List<Map<String, Object>> boxTypeComb() {
        EntityWrapper<BasBoxType> wrapper = new EntityWrapper<>();
        List<Map<String, Object>> result = new ArrayList<>();