#入库逻辑变更

Junjie

5 天以前 193c3204f7f998df4d603df202dbea88a3074585

 src/main/java/com/zy/common/service/CommonService.java

@@ -55,6 +55,8 @@
    private WrkDetlService wrkDetlService;
    @Autowired
    private ConfigService configService;
    @Autowired
    private MatService matService;

    /**
     * 生成工作号
@@ -122,78 +124,473 @@
     * @return locNo 检索到的库位号
     */
    @Transactional
    public StartupDto getLocNo(Integer staDescId, Integer sourceStaNo, FindLocNoAttributeVo findLocNoAttributeVo, LocTypeDto locTypeDto) {
        // try {
        Integer whsType = Utils.GetWhsType(sourceStaNo);
        RowLastno rowLastno = rowLastnoService.selectById(whsType);
        RowLastnoType rowLastnoType = rowLastnoTypeService.selectById(rowLastno.getTypeId());
        /**
         * 库型 1: 标准堆垛机库  2: 平库  3: 穿梭板  4: 四向车  5: AGV  0: 未知
         */
        switch (rowLastnoType.getType()) {
            case 1:
                Config crnSearchDetectTaskCountConfig = configService.selectConfigByCode("crnSearchDetectTaskCount");
                int crnSearchDetectTaskCount = Integer.parseInt(crnSearchDetectTaskCountConfig.getValue());
    public StartupDto getLocNo(Integer staDescId, Integer sourceStaNo, FindLocNoAttributeVo findLocNoAttributeVo, LocTypeDto locTypeDto, String barcode) {
        List<Integer> crnList = new ArrayList<>();
        if (barcode.startsWith("11")) {
            crnList.add(4);
            crnList.add(5);

                Config applyInTaskTotalCountConfig = configService.selectConfigByCode("applyInTaskTotalCount");
                int applyInTaskTotalCount = Integer.parseInt(applyInTaskTotalCountConfig.getValue());
                int crnNo = 7;
                boolean flag = true;
                List<String> data = new ArrayList<>();
                while (crnNo > 1) {
                    crnNo--;
                    List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "O").eq("crn_no", crnNo).eq("whs_type", rowLastnoType.getType().longValue()).eq("loc_type1", locTypeDto.getLocType1()).eq("loc_type2", locTypeDto.getLocType2()));
                    if (locMasts.size() <= 15) {
                        log.error(crnNo + "号堆垛机没有空库位！！！ 尺寸规格： {}", JSON.toJSONString(locTypeDto));
                        data.add(crnNo + "号没有空库位;");
                    } else {
                        List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("crn_no", crnNo).in("io_type", 1, 10, 53, 57));
                        if (wrkMasts.size() > crnSearchDetectTaskCount) {
                            log.error(crnNo + "号堆垛机已达到入库控制上限！！！ 任务数量： {}， 控制数量：{}", wrkMasts.size(), crnSearchDetectTaskCount);
                            data.add(crnNo + "号入库控制上限;");
                            continue;
                        }
                        List<WrkMast> wrkMastsList = wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("crn_no", crnNo).in("io_type", 1, 10, 53, 57, 101, 103, 107, 110));
                        if (wrkMastsList.size() > applyInTaskTotalCount) {
                            log.error(crnNo + "号堆垛机已达到申请入库时总任务数量上限(入库、出库)！！！ 任务数量： {}， 控制数量：{}", wrkMastsList.size(), applyInTaskTotalCount);
                            data.add(crnNo + "号申请入库时总任务数量上限;");
                            continue;
                        }
                        flag = false;
                        break;
                    }
            Config config = configService.selectConfigByCode("11CrnConfig");
            List<Integer> list = JSON.parseArray(config.getValue(), Integer.class);
            for (Integer crn : list) {
                crnList.remove(crn);
            }

            if (crnList.isEmpty()) {
                crnList.add(4);
                crnList.add(5);

                configService.updateValue("11CrnConfig", "[]");
            }else {
                if (!list.isEmpty()) {
                    crnList.addAll(list);
                }
                if (!flag) {
                    return getLocNoRun(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, 0, locTypeDto, 0);
                } else {
                    log.info("数据：{}", data);
                    throw new CoolException(data.toString());
            }
        }else if (barcode.startsWith("13")) {
            crnList.add(1);
            crnList.add(2);
            crnList.add(3);

            Config config = configService.selectConfigByCode("13CrnConfig");
            List<Integer> list = JSON.parseArray(config.getValue(), Integer.class);
            for (Integer crn : list) {
                crnList.remove(crn);
            }

            if (crnList.isEmpty()) {
                crnList.add(1);
                crnList.add(2);
                crnList.add(3);

                configService.updateValue("13CrnConfig", "[]");
            }else {
                if (!list.isEmpty()) {
                    crnList.addAll(list);
                }
            case 2:
                log.error("站点={} 未查询到对应的规则", sourceStaNo);
                break;
            case 3:
                log.error("站点={} 未查询到对应的规则", sourceStaNo);
                break;
            case 4:
                return getLocNoRun4(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, 4, locTypeDto, 0);
            case 5:
                return getLocNoRun5(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, 0, locTypeDto, 0);
            default:
                log.error("站点={} 未查询到对应的规则", sourceStaNo);
                break;
            }

            //检测是否为呆滞料
            String matnr = findLocNoAttributeVo.getMatnr();
            Mat mat = matService.selectByMatnr(matnr);
            if (mat == null) {
                throw new CoolException(matnr + "物料信息不存在");
            }

            if (mat.getTscp() != null && mat.getTscp() == 1) {
                crnList.add(0, 1);
            }
        }else if (barcode.startsWith("16")) {
            crnList.add(6);
        }else {
            throw new CoolException("托盘码:{}" + barcode + "规则错误，无法找到匹配堆垛机");
        }

//        } catch (Exception e) {
//            log.error("站点={} 未查询到对应的规则，{}", sourceStaNo, e.getMessage());
//        }
        return null;
        StartupDto startupDto = null;
        StringBuilder builder = new StringBuilder();
        for (Integer crnNo : crnList) {
            try {
                startupDto = searchLocNoByCrnNo(staDescId, sourceStaNo, findLocNoAttributeVo, locTypeDto, crnNo);
                if(startupDto != null) {
                    break;
                }
            } catch (Exception e) {
                builder.append(e.getMessage()).append(",");
            }
        }

        if(startupDto == null) {
            builder.append("找不到空库位");
            throw new CoolException(builder.toString());
        }

        Integer crnNo = startupDto.getCrnNo();
        if (barcode.startsWith("11")) {
            Config config = configService.selectConfigByCode("11CrnConfig");
            List<Integer> list = JSON.parseArray(config.getValue(), Integer.class);
            List<Integer> newList = new ArrayList<>();
            for (Integer crn : list) {
                if(crn == crnNo) {
                    continue;
                }
                newList.add(crn);
            }
            newList.add(crnNo);
            configService.updateValue("11CrnConfig", JSON.toJSONString(newList));
        }else if (barcode.startsWith("13")) {
            Config config = configService.selectConfigByCode("13CrnConfig");
            List<Integer> list = JSON.parseArray(config.getValue(), Integer.class);
            List<Integer> newList = new ArrayList<>();
            for (Integer crn : list) {
                if(crn == crnNo) {
                    continue;
                }
                newList.add(crn);
            }
            newList.add(crnNo);
            configService.updateValue("13CrnConfig", JSON.toJSONString(newList));
        }

        return startupDto;
    }

    /**
     * 检索库位号
     *
     * @param staDescId            路径ID
     * @param sourceStaNo          源站
     * @param findLocNoAttributeVo 属性
     * @param locTypeDto           类型
     * @return locNo 检索到的库位号
     */
    @Transactional
    public StartupDto searchLocNoByCrnNo(Integer staDescId, Integer sourceStaNo, FindLocNoAttributeVo findLocNoAttributeVo, LocTypeDto locTypeDto, Integer crnNo) {
        Config devpTaskStackOverConfig = configService.selectConfigByCode("devpTaskStackOver");
        int devpTaskStackOver = Integer.parseInt(devpTaskStackOverConfig.getValue());
        Integer devpWorkingCount = queryDevpWorkingCount();
        if (devpWorkingCount > devpTaskStackOver) {
            throw new CoolException("输送线任务过载，当前输送线承载数量:{}" + devpWorkingCount);
        }

        if (!basCrnpService.checkSiteError(crnNo, true)) {
            throw new CoolException(crnNo + "号堆垛机异常");
        }

        Config crnSearchDetectTaskCountConfig = configService.selectConfigByCode("crnSearchDetectTaskCount");
        int crnSearchDetectTaskCount = Integer.parseInt(crnSearchDetectTaskCountConfig.getValue());

        Config applyInTaskTotalCountConfig = configService.selectConfigByCode("applyInTaskTotalCount");
        int applyInTaskTotalCount = Integer.parseInt(applyInTaskTotalCountConfig.getValue());

        Config emptyInKeepLimitConfig = configService.selectConfigByCode("emptyInKeepLimit");
        int emptyInKeepLimit = Integer.parseInt(emptyInKeepLimitConfig.getValue());

        List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("crn_no", crnNo).in("io_type", 1, 10, 53, 57));
        if (wrkMasts.size() > crnSearchDetectTaskCount) {
            log.error(crnNo + "号堆垛机已达到入库控制上限！！！ 任务数量： {}， 控制数量：{}", wrkMasts.size(), crnSearchDetectTaskCount);
            throw new CoolException(crnNo + "号堆垛机已达到入库控制上限！");
        }

        List<WrkMast> wrkMastsList = wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("crn_no", crnNo).in("io_type", 1, 10, 53, 57, 101, 103, 107, 110));
        if (wrkMastsList.size() > applyInTaskTotalCount) {
            log.error(crnNo + "号堆垛机已达到申请入库时总任务数量上限(入库、出库)！！！ 任务数量： {}， 控制数量：{}", wrkMastsList.size(), applyInTaskTotalCount);
            throw new CoolException(crnNo + "号堆垛机已达到申请入库时总任务数量上限(入库、出库)！");
        }

        List<LocMast> searchLocMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_type1", locTypeDto.getLocType1()).eq("loc_sts", "O").eq("crn_no", crnNo));
        if (searchLocMasts.size() <= emptyInKeepLimit) {
            log.error(crnNo + "号堆垛机到达空库位预留上限！！！ 尺寸规格： {}", JSON.toJSONString(locTypeDto));
            throw new CoolException(crnNo + "号堆垛机到达空库位预留上限！尺寸规格：" + (locTypeDto.getLocType1() == 1 ? "高" : "低"));
        }

        if (crnNo == 1) {
            if (wrkMasts.size() >= 1) {
                log.error(crnNo + "号堆垛机已达到入库控制上限！！！ 任务数量： {}， 控制数量：{}", wrkMasts.size(), 1);
                throw new CoolException(crnNo + "号堆垛机已达到入库控制上限！");
            }
        }

        LocMast locMast = null;
        if (staDescId == 10) {
            //搜索空托盘
            locMast = searchEmptyPallet(crnNo, locTypeDto);
        }else {
            //满托盘
            locMast = searchMaxPallet(crnNo, findLocNoAttributeVo, locTypeDto);
        }

        if(locMast == null) {
            throw new CoolException(crnNo + "号堆垛机找不到符合尺寸的空库位");
        }

        StartupDto startupDto = new StartupDto();

        // 获取目标站
        Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>().eq("type_no", staDescId).eq("stn_no", sourceStaNo).eq("crn_no", locMast.getCrnNo());
        StaDesc staDesc = staDescService.selectOne(wrapper);
        if (Cools.isEmpty(staDesc)) {
            log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo);
            throw new CoolException("入库路径不存在");
        } else {
            BasDevp staNo = basDevpService.selectById(staDesc.getCrnStn());
            if (!staNo.getAutoing().equals("Y")) {
                log.error("目标站" + staDesc.getCrnStn() + "不可用");
                throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
            }
            startupDto.setStaNo(staNo.getDevNo());
        }
        String locNo = locMast.getLocNo();
        // 生成工作号
        int workNo = getWorkNo(0);
        // 返回dto
        startupDto.setWorkNo(workNo);
        startupDto.setCrnNo(locMast.getCrnNo());
        startupDto.setSourceStaNo(sourceStaNo);
        startupDto.setLocNo(locNo);
        return startupDto;
    }

    public Integer queryDevpWorkingCount() {
        List<WrkMast> wrkMastsIn = wrkMastService.selectList(new EntityWrapper<WrkMast>()
                .in("wrk_sts", 2, 3, 4, 5));

        List<WrkMast> wrkMastsOut = wrkMastService.selectList(new EntityWrapper<WrkMast>()
                .in("wrk_sts", 12, 14, 15));

        int count = 0;
        count += wrkMastsIn.size();
        count += wrkMastsOut.size();
        return count;
    }

    //搜索满托盘库位
    public LocMast searchMaxPallet(Integer crnNo, FindLocNoAttributeVo findLocNoAttributeVo, LocTypeDto locTypeDto) {
        //获取堆垛机排
        List<Integer> rowList = locMastService.selectRowByCrnNo(crnNo);
        //获取深库位排
        List<Integer> deepRowList = new ArrayList<>();
        for (Integer row : rowList) {
            if (Utils.isDeepLoc(slaveProperties, row)) {
                deepRowList.add(row);
            }
        }

        LocMast targetLocMast = null;
        List<String> locNos = locDetlService.getSameDetlList(findLocNoAttributeVo.getMatnr(), deepRowList);
        for (String locNo : locNos) {
            //检测对应浅库位是否可用
            String shallowLocNo = Utils.getShallowLoc(slaveProperties, locNo);
            LocMast shallowLoc = locMastService.selectById(shallowLocNo);
            if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
                if (VersionUtils.locMoveCheckLocTypeComplete(shallowLoc, locTypeDto)) {
                    targetLocMast = shallowLoc;
                    break;
                }
            }
        }

        if(targetLocMast == null) {
            if (crnNo == 1) {
                return searchMaxPalletByOne(crnNo, findLocNoAttributeVo, locTypeDto);
            }

            //相近物料匹配失败，搜索深库位可用空库位
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                    .eq("crn_no", crnNo)
                    .eq("loc_sts", "O")
                    .in("row1", deepRowList)
                    .orderBy("lev1", true)
                    .orderBy("bay1", true));
            for (LocMast locMast : locMasts) {
                if (!VersionUtils.locMoveCheckLocTypeComplete(locMast, locTypeDto)) {
                    continue;
                }

                //深库位直接选择
                targetLocMast = locMast;
                break;
            }

            if(targetLocMast == null) {
                //深库位搜索失败，搜索可用空库位
                List<LocMast> shallowLocMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                        .eq("crn_no", crnNo)
                        .eq("loc_sts", "O")
                        .orderBy("lev1", true)
                        .orderBy("bay1", true));
                for (LocMast locMast : shallowLocMasts) {
                    if (!VersionUtils.locMoveCheckLocTypeComplete(locMast, locTypeDto)) {
                        continue;
                    }

                    targetLocMast = locMast;
                    break;
                }
            }

        }

        return targetLocMast;
    }

    //1号堆垛机搜索逻辑
    public LocMast searchMaxPalletByOne(Integer crnNo, FindLocNoAttributeVo findLocNoAttributeVo, LocTypeDto locTypeDto) {
        List<Integer> nearRowList = new ArrayList<Integer>() {{
            add(4);
            add(6);
            add(3);
            add(1);
        }};

        LocMast targetLocMast = null;
        for (Integer row : nearRowList) {
            //相近物料匹配失败，搜索深库位可用空库位
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                    .eq("crn_no", crnNo)
                    .eq("loc_sts", "O")
                    .eq("row1", row)
                    .orderBy("lev1", true)
                    .orderBy("bay1", true));
            for (LocMast locMast : locMasts) {
                if (!VersionUtils.locMoveCheckLocTypeComplete(locMast, locTypeDto)) {
                    continue;
                }

                //深库位直接选择
                targetLocMast = locMast;
                break;
            }

            if (targetLocMast != null) {
                break;
            }
        }

        return targetLocMast;
    }

    //搜索空托盘
    public LocMast searchEmptyPallet(Integer crnNo, LocTypeDto locTypeDto) {
        // 靠近摆放规则 --- 空托
        LocMast targetLocMast = null;

        List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                .eq("loc_sts", "D")
                .eq("crn_no", crnNo)
        );
        for (LocMast loc : locMasts) {
            if (Utils.isShallowLoc(slaveProperties, loc.getLocNo())) {
                continue;
            }
            String shallowLocNo = Utils.getShallowLoc(slaveProperties, loc.getLocNo());
            // 检测目标库位是否为空库位
            LocMast shallowLoc = locMastService.selectById(shallowLocNo);
            if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
                if (VersionUtils.locMoveCheckLocTypeComplete(shallowLoc, locTypeDto)) {
                    targetLocMast = shallowLoc;
                    break;
                }
            }
        }

        if (targetLocMast == null) {
            List<LocMast> locMastsList = locMastService.selectList(new EntityWrapper<LocMast>()
                    .eq("loc_sts", "O")
                    .eq("crn_no", crnNo)
                    .orderBy("lev1", false)
                    .orderBy("bay1", true));
            for (LocMast locMast : locMastsList) {
                if (!VersionUtils.locMoveCheckLocTypeComplete(locMast, locTypeDto)) {
                    continue;
                }

                boolean shallowLoc = Utils.isShallowLoc(slaveProperties, locMast.getLocNo());
                if (shallowLoc) {
                    //浅库位，先判断深库位
                    String deepLoc2 = Utils.getDeepLoc2(slaveProperties, locMast.getLocNo());
                    if (!Cools.isEmpty(deepLoc2)) {
                        LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>()
                                .eq("loc_no", deepLoc2)
                                .eq("loc_sts", "O")
                                .eq("crn_no", crnNo)
                        );
                        if (!Cools.isEmpty(locMast2)) {
                            targetLocMast = locMast2;
                            break;
                        }
                    }
                }else {
                    //空的深库位直接选择
                    targetLocMast = locMast;
                    break;
                }
            }
        }

        return targetLocMast;
    }

//    /**
//     * 检索库位号
//     *
//     * @param staDescId            路径ID
//     * @param sourceStaNo          源站
//     * @param findLocNoAttributeVo 属性
//     * @param locTypeDto           类型
//     * @return locNo 检索到的库位号
//     */
//    @Transactional
//    public StartupDto getLocNo(Integer staDescId, Integer sourceStaNo, FindLocNoAttributeVo findLocNoAttributeVo, LocTypeDto locTypeDto) {
//        // try {
//        Integer whsType = Utils.GetWhsType(sourceStaNo);
//        RowLastno rowLastno = rowLastnoService.selectById(whsType);
//        RowLastnoType rowLastnoType = rowLastnoTypeService.selectById(rowLastno.getTypeId());
//        /**
//         * 库型 1: 标准堆垛机库  2: 平库  3: 穿梭板  4: 四向车  5: AGV  0: 未知
//         */
//        switch (rowLastnoType.getType()) {
//            case 1:
//                Config crnSearchDetectTaskCountConfig = configService.selectConfigByCode("crnSearchDetectTaskCount");
//                int crnSearchDetectTaskCount = Integer.parseInt(crnSearchDetectTaskCountConfig.getValue());
//
//                Config applyInTaskTotalCountConfig = configService.selectConfigByCode("applyInTaskTotalCount");
//                int applyInTaskTotalCount = Integer.parseInt(applyInTaskTotalCountConfig.getValue());
//                int crnNo = 7;
//                boolean flag = true;
//                List<String> data = new ArrayList<>();
//                while (crnNo > 1) {
//                    crnNo--;
//                    List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "O").eq("crn_no", crnNo).eq("whs_type", rowLastnoType.getType().longValue()).eq("loc_type1", locTypeDto.getLocType1()).eq("loc_type2", locTypeDto.getLocType2()));
//                    if (locMasts.size() <= 15) {
//                        log.error(crnNo + "号堆垛机没有空库位！！！ 尺寸规格： {}", JSON.toJSONString(locTypeDto));
//                        data.add(crnNo + "号没有空库位;");
//                    } else {
//                        List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("crn_no", crnNo).in("io_type", 1, 10, 53, 57));
//                        if (wrkMasts.size() > crnSearchDetectTaskCount) {
//                            log.error(crnNo + "号堆垛机已达到入库控制上限！！！ 任务数量： {}， 控制数量：{}", wrkMasts.size(), crnSearchDetectTaskCount);
//                            data.add(crnNo + "号入库控制上限;");
//                            continue;
//                        }
//                        List<WrkMast> wrkMastsList = wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("crn_no", crnNo).in("io_type", 1, 10, 53, 57, 101, 103, 107, 110));
//                        if (wrkMastsList.size() > applyInTaskTotalCount) {
//                            log.error(crnNo + "号堆垛机已达到申请入库时总任务数量上限(入库、出库)！！！ 任务数量： {}， 控制数量：{}", wrkMastsList.size(), applyInTaskTotalCount);
//                            data.add(crnNo + "号申请入库时总任务数量上限;");
//                            continue;
//                        }
//                        flag = false;
//                        break;
//                    }
//
//                }
//                if (!flag) {
//                    return getLocNoRun(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, 0, locTypeDto, 0);
//                } else {
//                    log.info("数据：{}", data);
//                    throw new CoolException(data.toString());
//                }
//            case 2:
//                log.error("站点={} 未查询到对应的规则", sourceStaNo);
//                break;
//            case 3:
//                log.error("站点={} 未查询到对应的规则", sourceStaNo);
//                break;
//            case 4:
//                return getLocNoRun4(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, 4, locTypeDto, 0);
//            case 5:
//                return getLocNoRun5(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, 0, locTypeDto, 0);
//            default:
//                log.error("站点={} 未查询到对应的规则", sourceStaNo);
//                break;
//        }
//
////        } catch (Exception e) {
////            log.error("站点={} 未查询到对应的规则，{}", sourceStaNo, e.getMessage());
////        }
//        return null;
//    }

    /**
     * 检索库位号
     *
     * @param whsType              类型 1:双深式货架
     * @param staDescId            路径ID
     * @param sourceStaNo          源站