自动化立体仓库 - WMS系统
zyx
2024-04-12 175c7b88ae930b70daed62f8e7e7a6aea80486d7
src/main/java/com/zy/asrs/service/impl/AgvWorkServiceImpl.java
@@ -1,11 +1,12 @@
package com.zy.asrs.service.impl;
import com.alibaba.fastjson.JSON;
import com.alibaba.fastjson.JSONArray;
import com.alibaba.fastjson.JSONObject;
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.core.common.Cools;
import com.core.exception.CoolException;
import com.zy.asrs.entity.*;
import com.zy.asrs.entity.param.EmptyPlateOutParam;
import com.zy.asrs.entity.param.LocDetlAdjustParam;
import com.zy.asrs.entity.param.StockOutParam;
import com.zy.asrs.service.*;
@@ -88,9 +89,9 @@
            List<AgvWaitPakin> agvWaitPakinList = agvWaitPakinService.selectList(new EntityWrapper<AgvWaitPakin>().eq("supp_code", agvBasDevp.getBarcode()));
            //检索库位,选择合适的库位
            AgvLocMast agvLocMast = agvCommonService.getLocNo(agvWaitPakinList, agvBasDevp.getFloor());
            AgvLocMast agvLocMast = agvCommonService.getLocNo(agvBasDevp.getLocType1());
            //生成工作档
            AgvWrkMast wrkMast = createWrkMast(1,201L,agvBasDevp.getDevNo(),agvLocMast.getLocNo(),agvBasDevp.getBarcode(),now,userId, isConveyor);
            AgvWrkMast wrkMast = createWrkMast(1,201L,agvBasDevp.getDevNo(),agvLocMast.getLocNo(),agvBasDevp.getBarcode(),now,userId, agvBasDevp.getLocType2());
            //标记是否为输送线入库
            wrkMast.setMk(isConveyor ? "Y" : "N");
            //生成工作档明细
@@ -133,20 +134,37 @@
            //判断是否全板出库
            int ioType = isPakOut(sourceLocNo,taskDto) ?  101 : 103;
            //生成工作档
            AgvWrkMast wrkMast = createWrkMast(ioType,wrkSts,sourceLocNo,targetLocNo,containerCode,now,userId,false);
            AgvWrkMast wrkMast = createWrkMast(ioType,wrkSts,sourceLocNo,targetLocNo,containerCode,now,userId,Short.valueOf(containerCode.substring(0,2)));
            //生成工作档明细
            taskDto.getLocDtos().forEach(locDto -> {
                //明细档所需参数
                createWrkDetlReWrite(locDto.getMatnr(),
                        wrkMast.getWrkNo(),
                        locDto.getOrderNo(),
                        locDto.getBatch(),
                        locDto.getAnfme(),
                        locDto.getContainerCode(),
                        now,
                        userId,
                        locDto.getCsocode(),
                        locDto.getIsoseq());
                if (!BaseController.isJSON(locDto.getOrderNo())) {
                    //明细档所需参数
                    createWrkDetlReWrite(locDto.getMatnr(),
                            wrkMast.getWrkNo(),
                            locDto.getOrderNo(),
                            locDto.getBatch(),
                            locDto.getAnfme(),
                            locDto.getContainerCode(),
                            now,
                            userId,
                            locDto.getCsocode(),
                            locDto.getIsoseq());
                }else {
                    List<OrderDto> orderDtoList = JSON.parseArray(locDto.getOrderNo(), OrderDto.class);
                    orderDtoList.forEach(orderDto -> {
                        //明细档所需参数
                        createWrkDetlReWrite(locDto.getMatnr(),
                                wrkMast.getWrkNo(),
                                orderDto.getOrderNo(),
                                locDto.getBatch(),
                                orderDto.getAnfme(),
                                locDto.getContainerCode(),
                                now,
                                userId,
                                locDto.getCsocode(),
                                locDto.getIsoseq());
                    });
                }
                //修改订单信息
                modifyOrderDetl(locDto, userId);
@@ -219,13 +237,6 @@
    @Transactional
    public void locCheckOut(StockOutParam param, Long userId) {
        String station = param.getStation();
//        List<AgvBasDevp> agvBasDevpList = agvBasDevpService.selectList(new EntityWrapper<AgvBasDevp>()
//                .eq("station_code", station)
//                .eq("loc_sts","O"));
//
//        if(param.getLocDetls().size() > agvBasDevpList.size()){
//            throw new CoolException("当前站点可用缓存货架数量为" + agvBasDevpList.size() + ",少于需要盘点出库库位数量,请重新选择盘点库位");
//        }
        List<TaskDto> taskDtos = new ArrayList<>();
        param.getLocDetls().forEach(locDetl -> {
@@ -240,8 +251,17 @@
        Date now = new Date();
        taskDtos.forEach(taskDto -> {
            //判断是否有重复料想的工作当
            AgvWrkMast agvWrkMastList = agvWrkMastService.selectByContainerCode(taskDto.getLocDtos().get(0).getContainerCode());
            if(!Cools.isEmpty(agvWrkMastList)){
                return;
            }
            int containerType = getContainerTypeByloc(taskDto.getLocNo());
            //生成工作档
            AgvWrkMast wrkMast = createWrkMast(107, 21L,taskDto.getLocNo(),taskDto.getAgvStaNo(),taskDto.getLocDtos().get(0).getContainerCode(),now,userId,false);
            AgvWrkMast wrkMast = createWrkMast(107, 21L,taskDto.getLocNo(),taskDto.getAgvStaNo(),taskDto.getLocDtos().get(0).getContainerCode(),now,userId,containerType);
            //生成工作档明细
            taskDto.getLocDtos().forEach(locDto -> {
                //明细档所需参数
@@ -262,26 +282,6 @@
            updateAgvBasDevp(agvBasDevpService.selectById(wrkMast.getLocNo()),"S");
        });
//        param.getLocDetls().forEach(locDetl -> {
//            AgvLocMast agvLocMast = agvLocMastService.selectById(locDetl.getLocNo());
//            AgvLocDetl agvLocDetl = agvLocDetlService.selectOne(new EntityWrapper<AgvLocDetl>().eq("loc_no", locDetl.getLocNo()));
//            AgvBasDevp agvBasDevp = agvBasDevpService.selectOne(new EntityWrapper<AgvBasDevp>()
//                    .eq("station_code", station)
//                    .eq("loc_sts","O"));
//            Date now = new Date();
//
//            //生成工作党
//            AgvWrkMast wrkMast = createWrkMast(107, 21L, locDetl.getLocNo(), agvBasDevp.getDevNo(), agvLocDetl.getSuppCode(), now, userId,false);
//            //生成工作明细档
//            createWrkDetlReWrite(locDetl.getMatnr(),wrkMast.getWrkNo(),null,locDetl.getBatch(),locDetl.getCount(),wrkMast.getBarcode(),now,userId,agvLocDetl.getThreeCode(),agvLocDetl.getDeadTime());
//            //修改库位信息
//            updateAgvLocMast(agvLocMast,"P");
//            //修改站点信息
//            updateAgvBasDevp(agvBasDevp,"S");
//
//        });
    }
    /*
@@ -301,8 +301,9 @@
        }
        Date now = new Date();
        //生成移库工作档
        AgvWrkMast wrkMast = createWrkMast(11, 21L, sourceLocNo, targetLocNo, sourceLocDetl.getSuppCode(), now, userId,false);
        AgvWrkMast wrkMast = createWrkMast(11, 21L, sourceLocNo, targetLocNo, sourceLocDetl.getSuppCode(), now, userId,getContainerTypeByloc(sourceLocNo));
        //生成工作党明细
        createWrkDetlReWrite(sourceLocDetl.getMatnr(),wrkMast.getWrkNo(),null,sourceLocDetl.getBatch(),sourceLocDetl.getAnfme(),sourceLocDetl.getZpallet(),now,userId,sourceLocDetl.getThreeCode(),sourceLocDetl.getDeadTime());
        //修改目标库位状态
@@ -312,56 +313,91 @@
    }
    /*
    空板入库
    入库
     */
    @Transactional
    public String emptyPlateIn(String sourceStaion, Long userId) {
    public String emptyPlateIn(String station,String containerCode,Short containerType, Long userId, boolean emptyAutoIn) {
        Date now = new Date();
        // 源站点状态检测
        AgvBasDevp agvBasDevp = agvBasDevpService.selectById(sourceStaion);
        if(!agvBasDevp.getLocSts().equals("O")){
        AgvBasDevp agvBasDevp = agvBasDevpService.selectById(station);
        if(!Cools.eq(agvBasDevp.getBarcode(),containerCode) && !agvBasDevp.getLocSts().equals("O") && !emptyAutoIn){
            throw new CoolException("当前工作位状态为" + agvBasDevp.getLocSts()+",无法进行空板入库");
        }
        // 检索库位
        AgvLocMast locMast = agvCommonService.getLocNo(null, agvBasDevp.getFloor());
        // 生成工作档 10.空板入库
        createWrkMast(10,201L,agvBasDevp.getDevNo(),locMast.getLocNo(),null,now,userId,false);
        //更新源站点状态
        updateAgvBasDevp(agvBasDevp,"R");
        //更新目标库位状态
        updateAgvLocMast(locMast,"S");
        return locMast.getLocNo();
        //查询工作档
        AgvWrkMast agvWrkMast = agvWrkMastService.selectByContainerCode(containerCode);
        if(!Cools.isEmpty(agvWrkMast) && !emptyAutoIn){
            throw new CoolException("当前容器已有入库任务,无法进行入库");
        }
        //检索库位,选择合适的库位
        AgvLocMast agvLocMast = agvCommonService.getLocNo(agvBasDevp.getLocType1());
        //查询入库通知档
        List<AgvWaitPakin> agvWaitPakinList = agvWaitPakinService.selectByContainerCode(containerCode);
        if(!Cools.isEmpty(agvWaitPakinList)){
            String devNo = agvBasDevp.getDevNo();
            String locNo = agvLocMast.getLocNo();
            //生成工作档
            AgvWrkMast wrkMast = createWrkMast(1,201L,devNo,locNo,containerCode,now,userId, containerType);
            //生成工作档明细
            agvWaitPakinList.forEach(wp -> {
                createWrkDetlReWrite(wp.getMatnr(),wrkMast.getWrkNo(),wp.getOrderNo(),wp.getBatch(),wp.getAnfme(),wp.getSuppCode(),now,userId,wp.getThreeCode(),wp.getDeadTime());
            });
            //修改入库通知档状态
            agvWaitPakinService.updateIoStatus(containerCode,"Y");
            //更新源站点状态
            updateAgvBasDevp(agvBasDevp,"R",containerType);
        }else {
            // 生成工作档 10.空板入库
            createWrkMast(10,201L,agvBasDevp.getDevNo(),agvLocMast.getLocNo(),containerCode,now,userId,containerType);
            //更新源站点状态
            updateAgvBasDevp(agvBasDevp,"R",containerType,containerCode);
        }
        //更新目标库位状态和信息
        updateAgvLocMast(agvLocMast,"S");
        return agvLocMast.getLocNo();
    }
    /*
    空板出库
     */
    @Transactional
    public void emptyPlateOut(EmptyPlateOutParam param, Long userId) {
    public void emptyPlateOut(String station, int containerType, Long userId) {
        Date now = new Date();
        //判断所选工作站空余工作位数量是否满足出库数量
        List<AgvBasDevp> agvBasDevpList = agvBasDevpService.selectList(new EntityWrapper<AgvBasDevp>()
                .eq("station_code", param.getStationCode())
                .eq("loc_sts","O"));
        if(agvBasDevpList.size() < param.getLocNos().size()){
            throw new CoolException("当前工作站可出库工作位数量为"+ agvBasDevpList.size() + ",小于要出库的库位数量,请重新选择出库库位");
        // 站点检测
        AgvBasDevp agvBasDevp = agvBasDevpService.selectById(station);
        if(!agvBasDevp.getLocSts().equals("O")){
            throw new CoolException("当前工作位状态为" + agvBasDevp.getLocSts()+",无法进行空板出库");
        }
        param.getLocNos().forEach(locNo -> {
            AgvLocMast agvLocMast = agvLocMastService.selectById(locNo);
            if(!agvLocMast.getLocSts().equals("D")){
                throw new CoolException(agvLocMast.getLocNo() + "库位状态已经不为D.空桶/空栈板,请重新选择库位进行空板出库");
            }
            //检索工作位
            AgvBasDevp agvBasDevp = agvBasDevpService.selectOne(new EntityWrapper<AgvBasDevp>()
                    .eq("station_code", param.getStationCode())
                    .eq("loc_sts", "O"));
            //生成工作档
            createWrkMast(110,21L,locNo,agvBasDevp.getDevNo(),null,now,userId,false);
            //修改源库位状态
            updateAgvLocMast(agvLocMast,"R");
            //修改目标工作位状态
            updateAgvBasDevp(agvBasDevp,"S");
        });
        //寻找相应类型的空托盘
        AgvLocMast agvLocMast = agvLocMastService.selectEmptyZpallet(containerType);
        if(containerType == 0){
            //空板自动出库,根据站点类型选择
            agvLocMastService.selectEmptyZpalletByLocType1(agvBasDevp.getLocType1());
        }
        if (Cools.isEmpty(agvLocMast)) {
            throw new CoolException("暂无当前出库站点类型的空托盘!");
        }
        //生成工作档
        createWrkMast(110,21L,agvLocMast.getLocNo(),agvBasDevp.getDevNo(),agvLocMast.getBarcode(),now,userId,containerType);
        //修改源库位状态
        updateAgvLocMast(agvLocMast,"R");
        //修改站点状态
        updateAgvBasDevp(agvBasDevp,"S",(short)containerType,agvLocMast.getBarcode());
    }
    @Transactional
@@ -389,7 +425,7 @@
            while (iterator1.hasNext()) {
                LocDetlAdjustParam.LocDetlAdjust adjust = iterator1.next();
                if (adjust.getCount() == 0) { continue; }
                if (locDetl.getMatnr().equals(adjust.getMatnr()) && Cools.eq(locDetl.getBatch(), adjust.getBatch())) {
                if (locDetl.getMatnr().equals(adjust.getMatnr()) && Cools.eq(locDetl.getBatch(), adjust.getBatch()) && Cools.eq(locDetl.getSuppCode(),adjust.getSuppCode()) && Cools.eq(locDetl.getThreeCode(),adjust.getThreeCode()) && Cools.eq(locDetl.getDeadTime(),adjust.getDeadTime())) {
                    if (!locDetl.getAnfme().equals(adjust.getCount())) {
                        // todo 盘点记录
                        // 修改库存
@@ -506,18 +542,20 @@
        if (Cools.isEmpty(wrkMast)){
            throw new CoolException(workNo+"工作档不存在");
        }
//        if(!wrkMast.getLocNo().contains("@") || !wrkMast.getSourceLocNo().contains("@")){
//            throw new CoolException("目标库位或者源库位暂未分配,无法取消");
//        }
        //修改AGV工作档的工作状态为205.工作完成
        agvWrkMastService.updateWrkStsByWrkNo(wrkMast.getWrkNo(),205);
        //出库任务 101.出库 || 103.拣料出库 || 107.盘点出库
        if(wrkMast.getIoType() == 101 || wrkMast.getIoType() == 103 || wrkMast.getIoType() == 107){
            //修改出库站点状态
            agvBasDevpService.updateLocStsAndBarcodeByDevNo(wrkMast.getLocNo(),"F",wrkMast.getBarcode());
            agvBasDevpService.updateLocStsAndBarcodeByDevNo(wrkMast.getLocNo(),"F",wrkMast.getBarcode(),wrkMast.getWhsType().shortValue());
        }
        //出库任务 110.空板出库
        if(wrkMast.getIoType() == 110){
            agvBasDevpService.updateLocStsAndBarcodeByDevNo(wrkMast.getLocNo(),"F",wrkMast.getBarcode());
            agvBasDevpService.updateLocStsAndBarcodeByDevNo(wrkMast.getLocNo(),"F",wrkMast.getBarcode(),wrkMast.getWhsType().shortValue());
        }
    }
@@ -539,8 +577,8 @@
            String devNo = wrkMast.getSourceLocNo();
            //目标库位
            String locNo = wrkMast.getLocNo();
            agvLocMastService.updateLocStsByLocNo(locNo,"O","");
            agvBasDevpService.updateLocStsAndBarcodeByDevNo(devNo,"F",wrkMast.getBarcode());
            agvLocMastService.updateLocStsByLocNo(locNo,"O","",null);
            agvBasDevpService.updateLocStsAndBarcodeByDevNo(devNo,"F",wrkMast.getBarcode(),wrkMast.getWhsType().shortValue());
            //出库取消
        }else {
@@ -548,25 +586,37 @@
            String locNo = wrkMast.getSourceLocNo();
            //目标站点
            String devNo = wrkMast.getLocNo();
            agvLocMastService.updateLocStsByLocNo(locNo,"F",wrkMast.getBarcode());
            agvLocMastService.updateLocStsByLocNo(locNo,"F",wrkMast.getBarcode(),(short)getContainerTypeByloc(locNo));
            if(devNo.contains("@")){
                agvBasDevpService.updateLocStsAndBarcodeByDevNo(devNo,"O","");
                agvBasDevpService.updateLocStsAndBarcodeByDevNo(devNo,"O","",null);
            }
        }
        if(wrkMast.getIoType() != 1 && wrkMast.getIoType() != 10){
            //订单回滚
            //List<AgvWrkDetl> agvWrkDetlList = agvWrkDetlService.selectByWrkNo(wrkMast.getWrkNo());
            List<AgvWrkDetl> agvWrkDetlList1 = agvWrkDetlService.selectList(new EntityWrapper<AgvWrkDetl>().eq("wrk_no", wrkMast.getWrkNo()));
            agvWrkDetlList1.forEach(agvWrkDetl -> {
        //订单回滚
        //List<AgvWrkDetl> agvWrkDetlList = agvWrkDetlService.selectByWrkNo(wrkMast.getWrkNo());
        List<AgvWrkDetl> agvWrkDetlList1 = agvWrkDetlService.selectList(new EntityWrapper<AgvWrkDetl>().eq("wrk_no", wrkMast.getWrkNo()));
        agvWrkDetlList1.forEach(agvWrkDetl -> {
                if(!Cools.isEmpty(agvWrkDetl.getOrderNo())){
                    String orderNo = agvWrkDetl.getOrderNo();
                    if(orderNo.contains("{")){
                        JSONArray orderArray = JSON.parseArray(orderNo);
                        for (Object o : orderArray){
                            JSONObject jsonobject = (JSONObject) o;
                            OrderDetl orderDetl = orderDetlService.selectByOrderNoAndMatnr(jsonobject.get("orderNo").toString(),agvWrkDetl.getMatnr(),agvWrkDetl.getThreeCode(),agvWrkDetl.getDeadTime());
                            orderDetl.setQty(orderDetl.getQty() - agvWrkDetl.getAnfme());
                            orderDetlService.updateById(orderDetl);
                        }
            if(!Cools.isEmpty(agvWrkDetl.getOrderNo())){
                OrderDetl orderDetl = orderDetlService.selectByOrderNoAndMatnr(agvWrkDetl.getOrderNo(),agvWrkDetl.getMatnr(),agvWrkDetl.getThreeCode(),agvWrkDetl.getDeadTime());
                orderDetl.setQty(orderDetl.getQty() - agvWrkDetl.getAnfme());
                orderDetlService.updateById(orderDetl);
            }
        });
                    }else {
                        OrderDetl orderDetl = orderDetlService.selectByOrderNoAndMatnr(agvWrkDetl.getOrderNo(),agvWrkDetl.getMatnr(),agvWrkDetl.getThreeCode(),agvWrkDetl.getDeadTime());
                        orderDetl.setQty(orderDetl.getQty() - agvWrkDetl.getAnfme());
                        orderDetlService.updateById(orderDetl);
                    }
                }
            });
        }
        //保存工作档以及明细
        agvWrkMastLogService.save(wrkMast);
@@ -576,6 +626,9 @@
        if(!agvWrkMastService.deleteByWrkNo(wrkMast.getWrkNo()) || !agvWrkDetlService.deleteByWrkNo(wrkMast.getWrkNo())){
            throw new CoolException("删除失败,请联系管理员");
        }
        //调用agv取消任务接口
        agvWrkMastService.callCancelTask(wrkMast.getWrkNo());
    }
@@ -588,11 +641,40 @@
    }
    /*
    更新目标库位信息和库位托盘类型
     */
    private void updateAgvLocMast(AgvLocMast locMast, String locSts, short type){
        locMast.setLocSts(locSts);
        locMast.setLocType2(type);
        agvLocMastService.updateById(locMast);
    }
    /*
    更新源站点信息
     */
    private void updateAgvBasDevp(AgvBasDevp agvBasDevp, String locSts){
        if(!Cools.isEmpty(agvBasDevp)){
            agvBasDevp.setLocSts(locSts);
            agvBasDevpService.updateById(agvBasDevp);
        }
    }
    /*
    更新源站点信息和库位托盘类型
     */
    private void updateAgvBasDevp(AgvBasDevp agvBasDevp, String locSts, Short continerType){
        if(!Cools.isEmpty(agvBasDevp)){
            agvBasDevp.setLocSts(locSts);
            agvBasDevp.setLocType2(continerType);
            agvBasDevpService.updateById(agvBasDevp);
        }
    }
    private void updateAgvBasDevp(AgvBasDevp agvBasDevp, String locSts, Short continerType, String containerCode){
        if(!Cools.isEmpty(agvBasDevp)){
            agvBasDevp.setLocSts(locSts);
            agvBasDevp.setLocType2(continerType);
            agvBasDevp.setBarcode(containerCode);
            agvBasDevpService.updateById(agvBasDevp);
        }
    }
@@ -657,7 +739,7 @@
    /*
    生成工作档
     */
    private AgvWrkMast createWrkMast(int ioType, long wrkSts, String sourceLocNo, String locNo, String barcode,  Date now, Long userId, boolean isConveyor){
    private AgvWrkMast createWrkMast(int ioType, long wrkSts, String sourceLocNo, String locNo, String barcode,  Date now, Long userId, int containerType){
        AgvWrkMast wrkMast = new AgvWrkMast();
        //工作状态
        wrkMast.setWrkSts(wrkSts);
@@ -672,8 +754,9 @@
        wrkMast.setLocNo(locNo);
        //容器编码
        wrkMast.setBarcode(barcode);
        //标记是否为输送线入库
        wrkMast.setMk(isConveyor ? "Y" : "N");
        //容器类型
        wrkMast.setWhsType(containerType);
        wrkMast.setAppeUser(userId);
        wrkMast.setAppeTime(now);
        wrkMast.setModiUser(userId);
@@ -735,8 +818,9 @@
                    orderDetl = orderDetlService.selectItem(orderDto.getOrderNo(), locDto.getMatnr(), null,locDto.getCsocode(),locDto.getIsoseq());
                }
                if(locAnfme > orderDetl.getAnfme()){
                    orderAnfme = orderDetl.getAnfme();
                orderAnfme = orderDetl.getAnfme() - orderDetl.getQty();
                if(locAnfme > orderAnfme){
                    locAnfme -= orderAnfme;
                }else {
                    orderAnfme = locAnfme;
@@ -761,4 +845,10 @@
        }
    }
    private int getContainerTypeByloc(String locNo){
        return agvLocMastService.selectOne(new EntityWrapper<AgvLocMast>().eq("loc_no",locNo)).getLocType2();
    }
}