自动化立体仓库 - WMS系统
ZY
2024-10-11 173c2665d9d53534489a5374abe855dad19b86a6
src/main/java/com/zy/asrs/service/impl/AgvWorkServiceImpl.java
@@ -17,6 +17,8 @@
import com.zy.common.model.TaskDto;
import com.zy.common.service.AgvCommonService;
import com.zy.common.web.BaseController;
import com.zy.system.entity.Config;
import com.zy.system.service.ConfigService;
import lombok.Synchronized;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Autowired;
@@ -27,6 +29,7 @@
import java.util.Date;
import java.util.Iterator;
import java.util.List;
import java.util.concurrent.atomic.AtomicBoolean;
/**
 * Created by vincent on 2020/6/11
@@ -68,6 +71,8 @@
    private AgvWrkDetlLogService agvWrkDetlLogService;
    @Autowired
    private WrkMastExecuteService wrkMastExecuteService;
    @Autowired
    private ConfigService configService;
    /*
@@ -91,14 +96,14 @@
            List<AgvWaitPakin> agvWaitPakinList = agvWaitPakinService.selectList(new EntityWrapper<AgvWaitPakin>().eq("supp_code", agvBasDevp.getBarcode()));
            //检索库位,选择合适的库位
            AgvLocMast agvLocMast = agvCommonService.getLocNo(agvBasDevp.getLocType1(),agvBasDevp.getFloor());
            AgvLocMast agvLocMast = agvCommonService.getLocNo(agvBasDevp.getLocType1(),agvBasDevp.getFloor(),false,false);
            //生成工作档
            AgvWrkMast wrkMast = createWrkMast(1,201L,agvBasDevp.getDevNo(),agvLocMast.getLocNo(),agvBasDevp.getBarcode(),now,userId, agvBasDevp.getLocType2());
            //标记是否为输送线入库
            wrkMast.setMk(isConveyor ? "Y" : "N");
            //生成工作档明细
            agvWaitPakinList.forEach(wp -> {
                createWrkDetlReWrite(wp.getMatnr(),wrkMast.getWrkNo(),wp.getOrderNo(),wp.getBatch(),wp.getAnfme(),wp.getSuppCode(),now,userId,wp.getThreeCode(),wp.getDeadTime());
                createWrkDetlReWrite(wp.getMatnr(),wrkMast.getWrkNo(),wp.getOrderNo(),wp.getBatch(),wp.getAnfme(),wp.getSuppCode(),now,userId,wp.getThreeCode(),wp.getDeadTime(),wp.getProcessSts());
            });
            //更新源站点信息
            updateAgvBasDevp(agvBasDevp,"R");
@@ -150,7 +155,8 @@
                            now,
                            userId,
                            locDto.getCsocode(),
                            locDto.getIsoseq());
                            locDto.getIsoseq(),
                            locDto.getProcessSts());
                }else {
                    List<OrderDto> orderDtoList = JSON.parseArray(locDto.getOrderNo(), OrderDto.class);
                    orderDtoList.forEach(orderDto -> {
@@ -164,7 +170,8 @@
                                now,
                                userId,
                                locDto.getCsocode(),
                                locDto.getIsoseq());
                                locDto.getIsoseq(),
                                locDto.getProcessSts());
                    });
                }
@@ -179,6 +186,80 @@
            //更新目标站点状态
            //locSts = ioType == 101 ? "S" : "Q";
            updateAgvBasDevp(agvBasDevpService.selectById(targetLocNo),"S");
        });
    }
    /*
    加工出库
     */
    @Transactional
    public void processOut(List<TaskDto> agvTaskDtos, Long userId) {
        Date now = new Date();
        agvTaskDtos.forEach(taskDto -> {
            List<AgvLocDetl> agvLocDetls = agvLocDetlService.selectByTaskDto(taskDto);
            //AgvLocDetl agvLocDetl = agvLocDetlService.selectOne(new EntityWrapper<AgvLocDetl>().eq("loc_no", taskDto.getLocNo()));
            //工作档所需参数
            long wrkSts = 21L;
            String sourceLocNo = taskDto.getLocNo();
            String targetLocNo = taskDto.getAgvStaNo();
            //String barcode = agvLocDetls.get(0).getSuppCode();
            String containerCode = taskDto.getLocDtos().get(0).getContainerCode();
            //判断是否全板出库
            int ioType = 107;
            //生成工作档
            AgvWrkMast wrkMast = createWrkMast(ioType,wrkSts,sourceLocNo,targetLocNo,containerCode,now,userId,Short.valueOf(containerCode.substring(0,2)));
            //生成工作档明细
            taskDto.getLocDtos().forEach(locDto -> {
                if (!BaseController.isJSON(locDto.getOrderNo())) {
                    //明细档所需参数
                    createWrkDetlReWrite(locDto.getMatnr(),
                            wrkMast.getWrkNo(),
                            locDto.getOrderNo(),
                            locDto.getBatch(),
                            locDto.getAnfme(),
                            locDto.getContainerCode(),
                            now,
                            userId,
                            locDto.getCsocode(),
                            locDto.getIsoseq(),
                            locDto.getProcessSts());
                }else {
                    List<OrderDto> orderDtoList = JSON.parseArray(locDto.getOrderNo(), OrderDto.class);
                    orderDtoList.forEach(orderDto -> {
                        //明细档所需参数
                        createWrkDetlReWrite(locDto.getMatnr(),
                                wrkMast.getWrkNo(),
                                orderDto.getOrderNo(),
                                locDto.getBatch(),
                                orderDto.getAnfme(),
                                locDto.getContainerCode(),
                                now,
                                userId,
                                locDto.getCsocode(),
                                locDto.getIsoseq(),
                                locDto.getProcessSts());
                    });
                }
                //修改订单信息
                modifyOrderDetl(locDto, userId);
            });
//            //修改订单信息
//            modifyOrderDetl(taskDto.getLocDtos().get(0), userId);
            //更新源站点信息
            String locSts = "R";
            updateAgvLocMast(agvLocMastService.selectById(sourceLocNo),locSts);
            //更新目标站点状态
            //locSts = ioType == 101 ? "S" : "Q";
            updateAgvBasDevp(agvBasDevpService.selectById(targetLocNo),"S",Short.valueOf(containerCode.substring(0,2)),containerCode);
        });
    }
@@ -203,7 +284,9 @@
            String locNo = agvWrkMast.getLocNo();
            agvWrkMast.setLocNo(agvWrkMast.getSourceLocNo());
            agvWrkMast.setSourceLocNo(locNo);
            agvWrkMast.setModiTime(new Date());
            agvWrkMast.setIoTime(now);
            agvWrkMast.setLogErrMemo("createWaitPainWrkMastStart");
            agvWrkMastService.updateById(agvWrkMast);
            List<AgvWrkDetl> agvWrkDetlList = agvWrkDetlService.selectList(new EntityWrapper<AgvWrkDetl>().eq("wrk_no", agvWrkMast.getWrkNo()));
@@ -242,7 +325,7 @@
        List<TaskDto> taskDtos = new ArrayList<>();
        param.getLocDetls().forEach(locDetl -> {
            LocDto locDto = new LocDto(locDetl.getLocNo(),locDetl.getCount(),locDetl.getMatnr(),locDetl.getBatch(),locDetl.getThreeCode(),locDetl.getDeadTime(),locDetl.getSuppCode());
            LocDto locDto = new LocDto(locDetl.getLocNo(),locDetl.getCount(),locDetl.getMatnr(),locDetl.getBatch(),locDetl.getThreeCode(),locDetl.getDeadTime(),locDetl.getSuppCode(), locDetl.getProcessSts());
            TaskDto taskDto = new TaskDto(locDetl.getLocNo(),station,locDto);
            if(TaskDto.has(taskDtos,taskDto)){
                TaskDto.find(taskDtos,taskDto).getLocDtos().add(locDto);
@@ -276,7 +359,8 @@
                        now,
                        userId,
                        locDto.getCsocode(),
                        locDto.getIsoseq());
                        locDto.getIsoseq(),
                        locDto.getProcessSts());
            });
            updateAgvLocMast(agvLocMastService.selectById(wrkMast.getSourceLocNo()),"P");
            //更新目标站点状态
@@ -307,7 +391,19 @@
        //生成移库工作档
        AgvWrkMast wrkMast = createWrkMast(11, 21L, sourceLocNo, targetLocNo, sourceLocDetl.getSuppCode(), now, userId,getContainerTypeByloc(sourceLocNo));
        //生成工作党明细
        createWrkDetlReWrite(sourceLocDetl.getMatnr(),wrkMast.getWrkNo(),null,sourceLocDetl.getBatch(),sourceLocDetl.getAnfme(),sourceLocDetl.getZpallet(),now,userId,sourceLocDetl.getThreeCode(),sourceLocDetl.getDeadTime());
        createWrkDetlReWrite(
                sourceLocDetl.getMatnr(),
                wrkMast.getWrkNo(),
                null,
                sourceLocDetl.getBatch(),
                sourceLocDetl.getAnfme(),
                sourceLocDetl.getZpallet(),
                now,
                userId,
                sourceLocDetl.getThreeCode(),
                sourceLocDetl.getDeadTime(),
                sourceLocDetl.getProcessSts()
        );
        //修改目标库位状态
        updateAgvLocMast(targetLocMast,"S");
        //修改原库位状态
@@ -328,12 +424,41 @@
        if (Cools.isEmpty(agvBasDevp)) {
            throw new CoolException("暂无"+ station + "站点");
        }
        int br = 0;
        if (containerType == 21 && agvBasDevp.getFloor() == 2) {
            containerType = 20;
        }
        switch (containerType) {
            case 10:
                br = 1;
                break;
            case 20:
                br = 2;
                break;
            case 21:
                br = 4;
                break;
            case 30:
                br = 3;
                break;
            case 40:
                br = 5;
                break;
        }
        if (br == 4 && agvBasDevp.getLocType1() == 2) {
            br = 2;
        }
        if (agvBasDevp.getLocType1() != br) {
            throw new CoolException("站点异常!");
        }
        if (containerType == 40) {
            locType = 5;
        } else if (containerType == 21 && agvBasDevp.getFloor() == 3) {
            locType = 4;
        } else if (containerType == 20 && agvBasDevp.getFloor() == 3) {
            locType = 2;
        } else if (containerType == 30) {
            locType = 3;
        } else {
            locType = agvBasDevp.getLocType1();
        }
@@ -349,12 +474,47 @@
        }
        //检索库位,选择合适的库位
        AgvLocMast agvLocMast = agvCommonService.getLocNo(locType,agvBasDevp.getFloor());
        AgvLocMast agvLocMast = new AgvLocMast();
        //查询库存
        AgvLocMast locMast = agvLocMastService.selectOne(new EntityWrapper<AgvLocMast>().eq("barcode", containerCode));
        if (!Cools.isEmpty(locMast)) {
            throw new CoolException("当前货架已在库存中,无法进行入库");
        }
        //查询入库通知档
        List<AgvWaitPakin> agvWaitPakinList = agvWaitPakinService.selectByContainerCode(containerCode);
        if(!Cools.isEmpty(agvWaitPakinList)){
            AtomicBoolean isCurrLev = new AtomicBoolean(false);
            agvWaitPakinList.forEach(agvWaitPakin -> {
                if (!Cools.isEmpty(agvWaitPakin.getProcessSts())) {
                    if (agvWaitPakin.getProcessSts() == 1) {
                        isCurrLev.set(true);
                    }
                }
            });
            Config config = configService.selectOne(new EntityWrapper<Config>().eq("code", "elevatorTasks"));
            if (Cools.isEmpty(config)) {
                if (isCurrLev.get()) {
                    agvLocMast = agvCommonService.getLocNo(locType,agvBasDevp.getFloor(),false,true);
                } else {
                    agvLocMast = agvCommonService.getLocNo(locType,agvBasDevp.getFloor(),false,false);
                }
            } else {
                List<AgvWrkMast> agvWrkMasts = agvWrkMastService.selectList(new EntityWrapper<AgvWrkMast>().like("loc_no", "02F1").like("source_loc_no", "F1"));
                if (Integer.parseInt(config.getValue()) <= agvWrkMasts.size()) {
                    agvLocMast = agvCommonService.getLocNo(locType,agvBasDevp.getFloor(),false,true);
                } else {
                    if (isCurrLev.get()) {
                        agvLocMast = agvCommonService.getLocNo(locType,agvBasDevp.getFloor(),false,true);
                    } else {
                        agvLocMast = agvCommonService.getLocNo(locType,agvBasDevp.getFloor(),false,false);
                    }
                    //agvLocMast = agvCommonService.getLocNo(locType,agvBasDevp.getFloor(),false,false);
                }
            }
            String devNo = agvBasDevp.getDevNo();
            String locNo = agvLocMast.getLocNo();
@@ -363,13 +523,19 @@
            AgvWrkMast wrkMast = createWrkMast(1,201L,devNo,locNo,containerCode,now,userId, containerType);
            //生成工作档明细
            agvWaitPakinList.forEach(wp -> {
                createWrkDetlReWrite(wp.getMatnr(),wrkMast.getWrkNo(),wp.getOrderNo(),wp.getBatch(),wp.getAnfme(),wp.getSuppCode(),now,userId,wp.getThreeCode(),wp.getDeadTime());
                createWrkDetlReWrite(wp.getMatnr(),wrkMast.getWrkNo(),wp.getOrderNo(),wp.getBatch(),wp.getAnfme(),wp.getSuppCode(),now,userId,wp.getThreeCode(),wp.getDeadTime(),wp.getProcessSts());
            });
            //修改入库通知档状态
            agvWaitPakinService.updateIoStatus(containerCode,"Y");
            //更新源站点状态
            updateAgvBasDevp(agvBasDevp,"R",containerType);
        }else {
            //查询工作档
            AgvWrkMast agvWrkMast1 = agvWrkMastService.selectByContainerCode(containerCode);
            if (!Cools.isEmpty(agvWrkMast1)) {
                throw new CoolException("当前货架已有入库任务,无法进行入库");
            }
            agvLocMast = agvCommonService.getLocNo(locType,agvBasDevp.getFloor(),true,true);
            // 生成工作档 10.空板入库
            createWrkMast(10,201L,agvBasDevp.getDevNo(),agvLocMast.getLocNo(),containerCode,now,userId,containerType);
            //更新源站点状态
@@ -442,10 +608,10 @@
                LocDetlAdjustParam.LocDetlAdjust adjust = iterator1.next();
                if (adjust.getCount() == 0) { continue; }
                if (locDetl.getMatnr().equals(adjust.getMatnr()) && Cools.eq(locDetl.getBatch(), adjust.getBatch()) && Cools.eq(locDetl.getSuppCode(),adjust.getSuppCode()) && Cools.eq(locDetl.getThreeCode(),adjust.getThreeCode()) && Cools.eq(locDetl.getDeadTime(),adjust.getDeadTime())) {
                    if (!locDetl.getAnfme().equals(adjust.getCount())) {
                    if (!locDetl.getAnfme().equals(adjust.getCount()) || !locDetl.getProcessSts().equals(adjust.getProcessSts())) {
                        // todo 盘点记录
                        // 修改库存
                        if (!agvLocDetlService.updateAnfme(adjust.getCount(), locDetl.getLocNo(), locDetl.getMatnr(), locDetl.getBatch(),locDetl.getThreeCode(),locDetl.getDeadTime())) {
                        if (!agvLocDetlService.updateAnfmeProcess(adjust.getCount(), locDetl.getLocNo(), locDetl.getMatnr(), locDetl.getBatch(),locDetl.getThreeCode(),locDetl.getDeadTime(),adjust.getProcessSts())) {
                            throw new CoolException(locDetl.getLocNo() + "库位," + locDetl.getMatnr() + "商品," + locDetl.getBatch() + "序列码修改数量失败");
                        }
                        // 保存调整记录
@@ -476,7 +642,7 @@
        // 删除库存
        for (AgvLocDetl locDetl : locDetls) {
            // todo 盘点记录
            if (!agvLocDetlService.updateAnfme(-1.0D, locDetl.getLocNo(), locDetl.getMatnr(), locDetl.getBatch(),locDetl.getThreeCode(),locDetl.getDeadTime())) {
            if (!agvLocDetlService.updateAnfmeProcess(-1.0D, locDetl.getLocNo(), locDetl.getMatnr(), locDetl.getBatch(),locDetl.getThreeCode(),locDetl.getDeadTime(),locDetl.getProcessSts())) {
                throw new CoolException("删除" + locDetl.getLocNo() + "库位," + locDetl.getMatnr() + "商品," + locDetl.getBatch() + "序列码库存明细失败");
            }
            // 保存调整记录
@@ -559,7 +725,9 @@
        if (Cools.isEmpty(wrkMast)){
            throw new CoolException(workNo+"工作档不存在");
        }
        if (wrkMast.getIoType() == 113 && (wrkMast.getWrkSts() != 212L || wrkMast.getWrkSts() != 213L || wrkMast.getWrkSts() != 214L)) {
            throw new CoolException(workNo+"不支持手动维护");
        }
        if (wrkMast.getIoType()==121){
            if (wrkMast.getWrkSts()<12L){
                agvWrkMastService.updateWrkStsByWrkNo(wrkMast.getWrkNo(),205,"手动完成",userId);
@@ -688,9 +856,11 @@
                String targetLocNo = wrkMast.getLocNo();
                agvLocMastService.updateLocStsByLocNo(locNo,"F",wrkMast.getBarcode(),(short)getContainerTypeByloc(locNo));
                agvLocMastService.updateLocStsByLocNo(targetLocNo,"O","",null);
                // 源库位 库位主档
                AgvLocMast sourceLocMast = agvLocMastService.selectOne(new EntityWrapper<AgvLocMast>().eq("loc_no", locNo));
                AgvLocMast locMast = agvLocMastService.selectOne(new EntityWrapper<AgvLocMast>().eq("loc_no", targetLocNo));
                // 当前任务是跨层移库  且目标楼层是1楼的 回滚调拨单
                if (wrkMast.getIoType() == 12 && locMast.getFloor() == 1) {
                if (wrkMast.getIoType() == 12 && locMast.getFloor() == 1 && sourceLocMast.getFloor() != 1) {
                    List<AgvLocDetl> agvLocDetls = agvLocDetlService.selectList(new EntityWrapper<AgvLocDetl>().eq("loc_no", locNo));
                    for (AgvLocDetl agvLocDetl : agvLocDetls) {
                        OrderDetl orderDetl = orderDetlService.selectOne(new EntityWrapper<OrderDetl>().eq("three_code", agvLocDetl.getThreeCode()).eq("matnr", agvLocDetl.getMatnr()).eq("order_no", "DB" + agvLocDetl.getOrderNo()));
@@ -758,6 +928,7 @@
                        }
                    }else {
                        agvLocMastService.updateLocStsByLocNo(locNo,"D",wrkMast.getBarcode(),wrkMast.getWhsType().shortValue());
                        agvBasDevpService.updateLocStsAndBarcodeByDevNo(devNo,"O","",null);
                    }
                } else if (wrkMast.getIoType() == 113) {
@@ -777,7 +948,7 @@
            }
            if(wrkMast.getIoType() != 1 && wrkMast.getIoType() != 10 && wrkMast.getIoType()!=111 && wrkMast.getIoType()!=108 && wrkMast.getIoType() != 12){
            if(wrkMast.getIoType() != 1 && wrkMast.getIoType() != 10 && wrkMast.getIoType()!=111 && wrkMast.getIoType()!=108 && wrkMast.getIoType() != 12 && wrkMast.getIoType() != 11){
                //订单回滚
                //List<AgvWrkDetl> agvWrkDetlList = agvWrkDetlService.selectByWrkNo(wrkMast.getWrkNo());
                List<AgvWrkDetl> agvWrkDetlList1 = agvWrkDetlService.selectList(new EntityWrapper<AgvWrkDetl>().eq("wrk_no", wrkMast.getWrkNo()));
@@ -880,7 +1051,7 @@
    /*
    生成工作档明细
     */
    private void createWrkDetlReWrite(String matnr, int wrkNo, String orderNo,String batch, double anfme, String zpallet, Date now, Long userId, String csocode, String isoseq){
    private void createWrkDetlReWrite(String matnr, int wrkNo, String orderNo,String batch, double anfme, String zpallet, Date now, Long userId, String csocode, String isoseq,Integer processSts){
        Mat mat = matService.selectByMatnr(matnr);
        if (Cools.isEmpty(mat)) {
            throw new CoolException(matnr + "商品维护失败");
@@ -893,6 +1064,7 @@
        wrkDetl.setBatch(batch);
        wrkDetl.setAnfme(anfme); // 数量
        wrkDetl.setSuppCode(zpallet); // 货架条码
        wrkDetl.setProcessSts(processSts);
        wrkDetl.setAppeUser(userId);
        wrkDetl.setAppeTime(now);
        wrkDetl.setModiUser(userId);
@@ -959,7 +1131,7 @@
        wrkMast.setAppeTime(now);
        wrkMast.setModiUser(userId);
        wrkMast.setModiTime(now);
        wrkMast.setLogErrMemo("createWaitPainWrkMastStart");
        if (!agvWrkMastService.insertByIncrease(wrkMast)) {
            throw new CoolException("保存工作档失败");
        }
@@ -1044,9 +1216,11 @@
        }
        if (wrkMast.getIoType() == 108) {
            wrkMast.setIoType(111);
            wrkMast.setModiTime(new Date());
            agvWrkMastService.update(wrkMast,new EntityWrapper<AgvWrkMast>().eq("wrk_no", workNo));
        } else if(wrkMast.getIoType() == 111) {
            wrkMast.setIoType(108);
            wrkMast.setModiTime(new Date());
            agvWrkMastService.update(wrkMast,new EntityWrapper<AgvWrkMast>().eq("wrk_no", workNo));
        }