自动化立体仓库 - WMS系统
18516761980
2022-06-15 15dc5e53f4ba7fe72cc0f3d3a246a9599fa52acf
src/main/java/com/zy/asrs/service/impl/WorkServiceImpl.java
@@ -13,9 +13,13 @@
import com.zy.asrs.entity.param.LocDetlAdjustParam;
import com.zy.asrs.entity.param.StockOutParam;
import com.zy.asrs.service.*;
import com.zy.asrs.utils.Utils;
import com.zy.common.model.*;
import com.zy.common.model.enums.IoWorkType;
import com.zy.common.model.enums.WorkNoType;
import com.zy.common.properties.SlaveProperties;
import com.zy.common.service.CommonService;
import com.zy.common.web.WcsController;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.stereotype.Service;
@@ -65,6 +69,12 @@
    private OrderService orderService;
    @Autowired
    private OrderDetlService orderDetlService;
    @Autowired
    private WcsController wcsController;
    @Autowired
    private RowLastnoService rowLastnoService;
    @Autowired
    private SlaveProperties slaveProperties;
    @Override
    @Transactional
@@ -85,7 +95,7 @@
        // 生成工作档
        WrkMast wrkMast = new WrkMast();
        wrkMast.setWrkNo(workNo);
        wrkMast.setIoTime(new Date());
        wrkMast.setIoTime(now);
        wrkMast.setWrkSts(1L); // 工作状态:生成入库ID
        wrkMast.setIoType(1); // 入出库状态:1.入库
        wrkMast.setIoPri(13D); // 优先级:13
@@ -119,7 +129,7 @@
                detlDtos.add(detlDto);
            }
        });
        wrkDetlService.createWorkDetail(workNo, detlDtos, param.getBarcode(), userId);
        wrkDetlService.createWorkDetail(workNo, detlDtos, param.getBarcode(), userId, now);
        // 更新源站点信息
        sourceStaNo.setWrkNo(workNo);
        sourceStaNo.setModiUser(userId);
@@ -165,7 +175,7 @@
    @Override
    @Transactional
    public void stockOut(BasDevp staNo, List<LocDetlDto> locDetlDtos, Integer ioType, Long userId) {
    public void stockOut(BasDevp staNo, List<LocDetlDto> locDetlDtos, IoWorkType ioWorkType, Long userId) {
        Date now = new Date();
        // 合并同类项
        Set<String> locNos = new HashSet<>();
@@ -184,13 +194,16 @@
                dtos.add(new OutLocDto(locNo, locDetlDto));
            }
        }
        Integer ioType = null;
        // 生成工作档
        for (OutLocDto dto : dtos) {
            // 判断入出库类型:101.全板出库 or 103.拣料出库
            if (ioType == null) {
            if (ioWorkType == null) {
                ioType = dto.isAll() ? 101 : 103;
            } else if (ioWorkType.equals(IoWorkType.CHECK_OUT)) {
                ioType = 107;
            }
            assert ioType != null;
            // 获取库位
            LocMast locMast = locMastService.selectById(dto.getLocNo());
            // 获取路径
@@ -213,6 +226,7 @@
            wrkMast.setExitMk("N"); // 退出
            wrkMast.setEmptyMk("N"); // 空板
            wrkMast.setLinkMis("N");
            wrkMast.setBarcode(locMast.getBarcode());
            wrkMast.setAppeUser(userId); // 操作人员数据
            wrkMast.setAppeTime(now);
            wrkMast.setModiUser(userId);
@@ -225,6 +239,7 @@
                if (detlDto.getCount()==null || detlDto.getCount() <= 0.0D) {continue;}
                WrkDetl wrkDetl = new WrkDetl();
                wrkDetl.sync(detlDto.getLocDetl());
                wrkDetl.setOrderNo(""); // 手动出库不需要带出库存中的单据编号
                wrkDetl.setWrkNo(workNo);
                wrkDetl.setIoTime(now);
                Double anfme = ioType==101?detlDto.getLocDetl().getAnfme():detlDto.getCount();
@@ -266,7 +281,7 @@
        LocMast locMast = locMastService.selectById(taskDto.getLocNo());
        // 获取路径
        int ioType = taskDto.isAll() ? 101 : 103;
        StaDesc staDesc = staDescService.queryCrnStn(ioType, locMast.getCrnNo(), staNo.getDevNo());
        StaDesc staDesc = staDescService.queryCrnStnAuto(ioType, locMast.getCrnNo(), staNo.getDevNo());
        // 生成工作号
        int workNo = commonService.getWorkNo(WorkNoType.getWorkNoType(ioType));
        // 生成工作档
@@ -285,6 +300,7 @@
        wrkMast.setExitMk("N"); // 退出
        wrkMast.setEmptyMk("N"); // 空板
        wrkMast.setLinkMis("N");
        wrkMast.setBarcode(locMast.getBarcode());
        wrkMast.setAppeUser(userId); // 操作人员数据
        wrkMast.setAppeTime(now);
        wrkMast.setModiUser(userId);
@@ -296,8 +312,12 @@
        for (LocDto locDto : taskDto.getLocDtos()) {
            if (locDto.getAnfme()==null || locDto.getAnfme() <= 0.0D) { continue; }
            OrderDetl orderDetl = orderDetlService.selectItem(locDto.getOrderNo(), locDto.getMatnr(), locDto.getBatch());
            if (orderDetl == null) {
                orderDetl = orderDetlService.selectItem(locDto.getOrderNo(), locDto.getMatnr(), null);
            }
            WrkDetl wrkDetl = new WrkDetl();
            wrkDetl.sync(orderDetl);
            wrkDetl.setZpallet(wrkMast.getBarcode());
            wrkDetl.setIoTime(now);
            wrkDetl.setWrkNo(workNo);
            wrkDetl.setBatch(locDto.getBatch());
@@ -339,10 +359,11 @@
        LocTypeDto locTypeDto = new LocTypeDto(sourceStaNo);
        StartupDto dto = commonService.getLocNo(DEFAULT_ROW_NO_TYPE, 10, devpNo, null, locTypeDto, 0);
        int workNo = dto.getWorkNo();
        Date now = new Date();
        // 生成工作档
        WrkMast wrkMast = new WrkMast();
        wrkMast.setWrkNo(workNo);
        wrkMast.setIoTime(new Date());
        wrkMast.setIoTime(now);
        wrkMast.setWrkSts(1L); // 工作状态:生成入库ID
        wrkMast.setIoType(10); // 入出库状态:10.空板入库
        wrkMast.setIoPri(10D); // 优先级:10
@@ -358,9 +379,9 @@
        wrkMast.setCtnType(sourceStaNo.getCtnType()); // 容器类型
        // 操作人员数据
        wrkMast.setAppeUser(userId);
        wrkMast.setAppeTime(new Date());
        wrkMast.setAppeTime(now);
        wrkMast.setModiUser(userId);
        wrkMast.setModiTime(new Date());
        wrkMast.setModiTime(now);
        boolean res = wrkMastService.insert(wrkMast);
        if (!res) {
            throw new CoolException("保存工作档失败");
@@ -368,7 +389,7 @@
        // 更新源站点信息
        sourceStaNo.setWrkNo(workNo);
        sourceStaNo.setModiUser(userId);
        sourceStaNo.setModiTime(new Date());
        sourceStaNo.setModiTime(now);
        if (!basDevpService.updateById(sourceStaNo)){
            throw new CoolException("更新源站失败");
        }
@@ -377,7 +398,7 @@
        if (locMast.getLocSts().equals("O")){
            locMast.setLocSts("S"); // S.入库预约
            locMast.setModiUser(userId);
            locMast.setModiTime(new Date());
            locMast.setModiTime(now);
            if (!locMastService.updateById(locMast)){
                throw new CoolException("改变库位状态失败");
            }
@@ -411,10 +432,11 @@
            if (Cools.isEmpty(sourceStaNo)) {
                throw new CoolException("检索源站失败");
            }
            Date now = new Date();
            // 保存工作档
            WrkMast wrkMast = new WrkMast();
            wrkMast.setWrkNo(workNo);
            wrkMast.setIoTime(new Date());
            wrkMast.setIoTime(now);
            wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID
            wrkMast.setIoType(110); // 入出库状态: 110.空板出库
            wrkMast.setIoPri(10D);
@@ -428,9 +450,9 @@
            wrkMast.setEmptyMk("Y"); // 空板
            wrkMast.setLinkMis("N");
            wrkMast.setAppeUser(userId);
            wrkMast.setAppeTime(new Date());
            wrkMast.setAppeTime(now);
            wrkMast.setModiUser(userId);
            wrkMast.setModiTime(new Date());
            wrkMast.setModiTime(now);
            boolean res = wrkMastService.insert(wrkMast);
            if (!res) {
                throw new CoolException("保存工作档失败");
@@ -439,7 +461,7 @@
            if (locMast.getLocSts().equals("D")){
                locMast.setLocSts("R");
                locMast.setModiUser(userId);
                locMast.setModiTime(new Date());
                locMast.setModiTime(now);
                if (!locMastService.updateById(locMast)) {
                    throw new CoolException("更新库位状态失败");
                }
@@ -462,7 +484,7 @@
        }
        if (!locDetlDtos.isEmpty()) {
            // 启动出库开始 107.盘点出库
            stockOut(staNo, locDetlDtos, 107, userId);
            stockOut(staNo, locDetlDtos, IoWorkType.CHECK_OUT, userId);
        } else {
            throw new CoolException("库位物料不存在");
        }
@@ -472,6 +494,7 @@
    @Transactional
    public void locMove(String sourceLocNo, String locNo, Long userId) {
        LocMast sourceLoc = locMastService.selectById(sourceLocNo);
        List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", sourceLocNo));
        if (Cools.isEmpty(sourceLoc)){
            throw new CoolException("未找到库位");
        }
@@ -482,43 +505,43 @@
        if (!sourceLoc.getCrnNo().equals(loc.getCrnNo())) {
            throw new CoolException("移转库位属于不同堆垛机");
        }
        Date now = new Date();
        // 获取工作号
        int workNo = commonService.getWorkNo(WorkNoType.PICK.type);
        // 保存工作档
        WrkMast wrkMast = new WrkMast();
        wrkMast.setWrkNo(workNo);
        wrkMast.setIoTime(new Date());
        wrkMast.setIoTime(now);
        wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID
        wrkMast.setIoType(11); // 入出库状态: 11.库格移载
        wrkMast.setIoPri(10D);
        wrkMast.setCrnNo(sourceLoc.getCrnNo());
        wrkMast.setSourceLocNo(sourceLocNo); // 源库位
        wrkMast.setLocNo(locNo); // 目标库位
        wrkMast.setFullPlt("N"); // 满板:Y
        wrkMast.setFullPlt(Cools.isEmpty(locDetls)?"N":"Y"); // 满板:Y
        wrkMast.setPicking("N"); // 拣料
        wrkMast.setExitMk("N"); // 退出
        wrkMast.setEmptyMk(sourceLoc.getLocSts().equals("D")?"Y":"N"); // 空板
        wrkMast.setBarcode(sourceLoc.getBarcode()); // 托盘码
        wrkMast.setLinkMis("N");
        wrkMast.setAppeUser(userId);
        wrkMast.setAppeTime(new Date());
        wrkMast.setAppeTime(now);
        wrkMast.setModiUser(userId);
        wrkMast.setModiTime(new Date());
        wrkMast.setModiTime(now);
        boolean res = wrkMastService.insert(wrkMast);
        if (!res) {
            throw new CoolException("保存工作档失败");
        }
        // 工作档明细保存
        List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", sourceLocNo));
        for (LocDetl locDetl : locDetls) {
            WrkDetl wrkDetl = new WrkDetl();
            wrkDetl.sync(locDetl);
            wrkDetl.setWrkNo(workNo);
            wrkDetl.setIoTime(new Date());
            wrkDetl.setIoTime(now);
            wrkDetl.setAnfme(locDetl.getAnfme());
            wrkDetl.setAppeTime(new Date());
            wrkDetl.setAppeTime(now);
            wrkDetl.setAppeUser(userId);
            wrkDetl.setModiTime(new Date());
            wrkDetl.setModiTime(now);
            wrkDetl.setModiUser(userId);
            if (!wrkDetlService.insert(wrkDetl)) {
                throw new CoolException("保存工作档明细失败");
@@ -528,7 +551,7 @@
        if (sourceLoc.getLocSts().equals("D") || sourceLoc.getLocSts().equals("F")) {
            sourceLoc.setLocSts("R"); // R.出库预约
            sourceLoc.setModiUser(userId);
            sourceLoc.setModiTime(new Date());
            sourceLoc.setModiTime(now);
            if (!locMastService.updateById(sourceLoc)){
                throw new CoolException("更新源库位状态失败");
            }
@@ -538,7 +561,7 @@
        // 修改目标库位状态
        if (loc.getLocSts().equals("O")) {
            loc.setLocSts("S"); // S.入库预约
            loc.setModiTime(new Date());
            loc.setModiTime(now);
            loc.setModiUser(userId);
            if (!locMastService.updateById(loc)) {
                throw new CoolException("更新目标库位状态失败");
@@ -580,6 +603,7 @@
    @Override
    @Transactional
    public void adjustLocDetl(LocDetlAdjustParam param, Long userId) {
        param.integrate();
        LocMast locMast = locMastService.selectById(param.getLocNo());
        if (Cools.isEmpty(locMast)) {
            throw new CoolException("库位不存在");
@@ -607,7 +631,7 @@
                        // todo 盘点记录
                        // 修改库存
                        if (!locDetlService.updateAnfme(adjust.getCount(), locDetl.getLocNo(), locDetl.getMatnr(), locDetl.getBatch())) {
                            throw new CoolException(locDetl.getLocNo() + "库位," + locDetl.getMatnr() + "商品," + locDetl.getBatch() + "批号修改数量失败");
                            throw new CoolException(locDetl.getLocNo() + "库位," + locDetl.getMatnr() + "商品," + locDetl.getBatch() + "序列码修改数量失败");
                        }
                        // 保存调整记录
                        AdjDetl adjDetl = new AdjDetl();
@@ -632,7 +656,7 @@
        for (LocDetl locDetl : locDetls) {
            // todo 盘点记录
            if (!locDetlService.updateAnfme(-1.0D, locDetl.getLocNo(), locDetl.getMatnr(), locDetl.getBatch())) {
                throw new CoolException("删除" + locDetl.getLocNo() + "库位," + locDetl.getMatnr() + "商品," + locDetl.getBatch() + "批号库存明细失败");
                throw new CoolException("删除" + locDetl.getLocNo() + "库位," + locDetl.getMatnr() + "商品," + locDetl.getBatch() + "序列码库存明细失败");
            }
            // 保存调整记录
            AdjDetl adjDetl = new AdjDetl();
@@ -654,6 +678,7 @@
            Mat mat = matService.selectByMatnr(adjust.getMatnr());
            LocDetl locDetl = new LocDetl();
            locDetl.sync(mat);
            locDetl.setBatch(adjust.getBatch());
            locDetl.setLocNo(locMast.getLocNo());
            locDetl.setAnfme(adjust.getCount()); // 数量
            locDetl.setModiUser(userId); // 操作人员信息
@@ -661,7 +686,7 @@
            locDetl.setAppeUser(userId);
            locDetl.setAppeTime(now);
            if (!locDetlService.insert(locDetl)) {
                throw new CoolException("保存库存明细失败");
                throw new CoolException("添加" + locDetl.getLocNo() + "库位," + locDetl.getMatnr() + "商品," + locDetl.getBatch() + "序列码库存明细失败");
            }
            // 保存调整记录
            AdjDetl adjDetl = new AdjDetl();
@@ -689,7 +714,7 @@
            }
        }
        locMast.setModiUser(userId);
        locMast.setModiTime(new Date());
        locMast.setModiTime(now);
        if (!locMastService.updateById(locMast)) {
            throw new CoolException("更新库位状态失败");
        }
@@ -709,11 +734,8 @@
        if (wrkMast.getWrkSts() < 4) {
            locNo = wrkMast.getLocNo();
            locSts = "O";
            /**
             * 库位转移
             * 取消后 源库位 ==>> F.在库
             *       目标库位 ===>> O.空库位
             **/
            // 库位转移
            if (wrkMast.getIoType() == 11) {
                // 库位转移:源库位
                LocMast locMast = locMastService.selectById(wrkMast.getSourceLocNo());
@@ -736,7 +758,7 @@
                locSts = "D";
            // 库位转移 ===>> D.空桶/空栈板
            } else if (wrkMast.getIoType() == 11) {
                locSts = "F";
                locSts = wrkMast.getFullPlt().equalsIgnoreCase("N")?"D":"F";
                // 库位转移:目标库位
                LocMast locMast = locMastService.selectById(wrkMast.getLocNo());
                if (Cools.isEmpty(locMast)) {
@@ -778,7 +800,7 @@
        if (wrkMast.getIoType() != 10 && wrkMast.getIoType() != 110) {
            // 保存工作明细档历史档
            if (!wrkDetlLogService.save(wrkMast.getWrkNo())) {
                throw new CoolException("保存工作明细历史档失败, workNo = " + wrkMast.getWrkNo());
//                throw new CoolException("保存工作明细历史档失败, workNo = " + wrkMast.getWrkNo());
            }
            // 删除工作档明细
            boolean wrkDetlRes = wrkDetlService.delete(new EntityWrapper<WrkDetl>().eq("wrk_no", workNo));
@@ -814,9 +836,9 @@
            throw new CoolException("当前工作状态无法进行操作");
        }
        // 保存工作明细档历史档
        if (!wrkDetlLogService.save(wrkMast.getWrkNo())) {
            throw new CoolException("保存工作明细档历史档失败");
        }
//        if (!wrkDetlLogService.save(wrkMast.getWrkNo())) {
//            throw new CoolException("保存工作明细档历史档失败");
//        }
        // 保存工作主档历史档
        if (!wrkMastLogService.save(wrkMast.getWrkNo())) {
            throw new CoolException("保存工作主档历史档失败");
@@ -830,6 +852,7 @@
        if (Cools.isEmpty(staDesc)) {
            throw new CoolException("入库路径不存在");
        }
        Date now = new Date();
        // 堆垛机站点(目标站)
        Integer staNo = staDesc.getCrnStn();
        // 更新工作档数据状态
@@ -839,7 +862,7 @@
        wrkMast.setStaNo(staNo); // 目标站
        wrkMast.setLocNo(wrkMast.getSourceLocNo()); // 目标库位 = 出库时的源库位
        wrkMast.setSourceLocNo(""); // 源库位清空
        wrkMast.setModiTime(new Date());
        wrkMast.setModiTime(now);
        wrkMast.setModiUser(userId);
        if (!wrkMastService.updateById(wrkMast)) {
            throw new CoolException("更新工作档数据状态失败");
@@ -847,11 +870,116 @@
        // 修改库位状态 Q.拣料/盘点/并板再入库
        LocMast locMast = locMastService.selectById(wrkMast.getLocNo());
        locMast.setLocSts("Q");
        locMast.setModiTime(new Date());
        locMast.setModiTime(now);
        locMast.setModiUser(userId);
        if (!locMastService.updateById(locMast)) {
            throw new CoolException("修改库位状态失败");
        }
    }
    @Override
    public StartupDto createWaitPainWrkMastStart(List<WaitPakin> list, Long userId) {
        if (Cools.isEmpty(list)) {
            throw new CoolException("入库通知档不能为空");
        }
        LocTypeDto locTypeDto = new LocTypeDto();
        locTypeDto.setLocType1((short) 1);
        return wcsController.startupFullPutStore(301, list.get(0).getZpallet(), locTypeDto, list);
    }
    @Override
    @Transactional
    public String dealPreHaveStart(Integer wrkNo, Long userId) {
        WrkMast wrkMast = wrkMastService.selectById(wrkNo);
        if (wrkMast == null) {
            throw new CoolException("任务已失效");
        }
        String locNo = wrkMast.getLocNo();
        LocMast locMast = locMastService.selectById(locNo);
        assert locMast != null;
        RowLastno rowLastno = rowLastnoService.findBySection(locMast.getRow1());
        assert rowLastno != null;
        // 目标库位
        LocMast targetLoc = null;
        for (int curRow = rowLastno.getsRow(); curRow<=rowLastno.geteRow(); curRow++) {
            if (Utils.isShallowLoc(slaveProperties, curRow)) {
                Integer deepRow = Utils.getDeepRow(slaveProperties, curRow);
                targetLoc = locMastService.queryFreeLocMast(deepRow, locMast.getLocType1());
                // 因库位移转、需预留空库位
                if (!locMastService.checkEmptyCount(targetLoc)) {
                    continue;
                }
            }
            if (Cools.isEmpty(targetLoc)) {
                targetLoc = locMastService.queryFreeLocMast(curRow, locMast.getLocType1());
                // 因库位移转、需预留空库位
                if (!locMastService.checkEmptyCount(targetLoc)) {
                    continue;
                }
                // 目标库位 ===>> 浅库位, 则校验其深库位是否为 F D X
                if (null != targetLoc && Utils.isShallowLoc(slaveProperties, targetLoc.getLocNo())) {
                    LocMast deepLoc = locMastService.selectById(Utils.getDeepLoc(slaveProperties, targetLoc.getLocNo()));
                    if (!deepLoc.getLocSts().equals("F") && !deepLoc.getLocSts().equals("D") && !deepLoc.getLocSts().equals("X")) {
                        continue;
                    }
                }
                // 目标库位 ===>> 深库位, 则校验其浅库位是否为 O
                if (null != targetLoc && Utils.isDeepLoc(slaveProperties, targetLoc.getLocNo())) {
                    LocMast shallowLoc = locMastService.selectById(Utils.getShallowLoc(slaveProperties, targetLoc.getLocNo()));
                    if (!shallowLoc.getLocSts().equals("O")) {
                        continue;
                    }
                }
            }
            if (!Cools.isEmpty(targetLoc)) {
                break;
            }
        }
        if (targetLoc == null) {
            throw new CoolException("操作失败,当前仓库找不到空库位");
        }
        Date now = new Date();
        // 修改工作档
        StaDesc staDesc = staDescService.queryCrnStn(targetLoc.getCrnNo());
        if (Cools.isEmpty(staDesc)) {
            throw new CoolException("入库路径不存在");
        }
        wrkMast.setWrkSts(2L);
        wrkMast.setLocNo(targetLoc.getLocNo());
        wrkMast.setStaNo(staDesc.getCrnStn());
        wrkMast.setCrnNo(targetLoc.getCrnNo());
        wrkMast.setModiTime(now);
        wrkMast.setModiUser(userId);
        wrkMast.setPreHave("N");
        if (!wrkMastService.updateById(wrkMast)) {
            throw new CoolException("修改工作档失败");
        }
        // 修改库位状态 O ===>>> S
        if (targetLoc.getLocSts().equals("O")){
            targetLoc.setLocSts("S"); // S.入库预约
            targetLoc.setModiUser(userId);
            targetLoc.setModiTime(now);
            if (!locMastService.updateById(targetLoc)){
                throw new CoolException("改变库位状态失败");
            }
        } else {
            throw new CoolException(targetLoc.getLocNo()+"目标库位已被占用");
        }
        // 禁用异常库位
//        locMast.setLocSts("X"); // X.禁用
//        locMast.setModiUser(userId);
//        locMast.setModiTime(now);
//        if (!locMastService.updateById(locMast)){
//            throw new CoolException("改变库位状态失败");
//        }
        return targetLoc.getLocNo();
    }
}