刀具库WMS功能完善

pang.jiabao

4 天以前 10e6a9a8adad2226f13a4e4704ca5b2ad5b9ef9a

 src/main/java/com/zy/asrs/task/handler/JlerHandler.java

@@ -1,19 +1,27 @@
package com.zy.asrs.task.handler;

import com.zy.asrs.entity.WrkMast;
import com.alibaba.fastjson.JSONObject;
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.core.common.Cools;
import com.core.common.R;
import com.core.exception.CoolException;
import com.zy.asrs.entity.*;
import com.zy.asrs.entity.rcs.RcsReturn;
import com.zy.asrs.entity.rcs.RcsTaskSubmit;
import com.zy.asrs.entity.rcs.RcsTaskTargetRoute;
import com.zy.asrs.service.RcsService;
import com.zy.asrs.service.WrkMastService;
import com.zy.asrs.service.*;
import com.zy.asrs.utils.OrderInAndOutUtil;
import com.zy.common.model.LocDto;
import com.zy.common.model.TaskDto;
import com.zy.common.model.enums.WorkNoType;
import com.zy.common.service.CommonService;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Value;
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;

import javax.annotation.Resource;
import java.util.ArrayList;
import java.util.Date;
import java.util.List;
import java.util.*;

/**
 * @author pang.jiabao
@@ -30,6 +38,30 @@
    @Resource
    private RcsService rcsService;

    @Resource
    private OrderPakoutService orderPakoutService;

    @Resource
    private OrderDetlPakoutService orderDetlPakoutService;

    @Resource
    private LocDetlService locDetlService;

    @Resource
    private LocMastService locMastService;

    @Resource
    private StaDescService staDescService;

    @Value("${mes.defaultUserId}")
    public long defaultUserId;

    @Resource
    private CommonService  commonService;

    @Resource
    private WrkDetlService wrkDetlService;

    @Transactional
    public void callAgvToWarehouse(WrkMast wrkMast) {

@@ -42,7 +74,7 @@
        List<RcsTaskTargetRoute> targetRouteList = new ArrayList<>();
        RcsTaskTargetRoute startRoute = new RcsTaskTargetRoute();
        startRoute.setSeq(0);
        startRoute.setCode("106");
        startRoute.setCode(wrkMast.getStaNo());
        startRoute.setOperation("COLLECT");
        startRoute.setType("SITE");
        targetRouteList.add(startRoute);
@@ -57,14 +89,218 @@
        // 转发给海康或华晓RCS
        RcsReturn rcsReturn = rcsService.submitTask(rcsTaskSubmit, 1);
        if (rcsReturn.getCode().equals("SUCCESS")) {
            Date now = new Date();
            wrkMast.setWrkSts(3L);
            wrkMast.setModiTime(new Date());
            wrkMast.setModiTime(now);
            wrkMast.setCrnStrTime(now);
            wrkMast.setTaskNo(rcsTaskSubmit.getRobotTaskCode());
            wrkMastService.updateById(wrkMast);
            log.info("入库给料箱机器人发送命令成功，工作号：{}，任务号：{}",wrkMast.getWrkNo(),rcsTaskSubmit.getRobotTaskCode());
            log.info("出库给料箱机器人发送命令成功，工作号：{}，任务号：{}",wrkMast.getWrkNo(),rcsTaskSubmit.getRobotTaskCode());
        } else {
            log.error("入库给料箱机器人发送命令失败，工作号：{}，任务号：{}",wrkMast.getWrkNo(),rcsTaskSubmit.getRobotTaskCode());
            log.error("出库给料箱机器人发送命令失败，工作号：{}，任务号：{}",wrkMast.getWrkNo(),rcsTaskSubmit.getRobotTaskCode());
        }
    }

    /**
     * 根据出库订单自动生成出库任务
     */
    @Transactional
    public void autoGenerateOutTask(OrderPakout orderPakout) {
        List<OrderDetlPakout> orderDetlPakouts = orderDetlPakoutService.selectByOrderId(orderPakout.getId());

        List<LocDto> locDtos = new ArrayList<>();

        Set<String> exist = new HashSet<>();

        for (OrderDetlPakout orderDetl : orderDetlPakouts) {
            double issued = Optional.of(orderDetl.getAnfme() - orderDetl.getWorkQty()).orElse(0.0D);
            if (issued <= 0.0D) {
                continue;
            }
            List<LocDetl> locDetls = locDetlService.queryStockAll(null, exist,orderDetl.getMatnr(), orderDetl.getBatch(),
                    orderDetl.getBrand(),orderDetl.getStandby1(),orderDetl.getStandby2(),orderDetl.getStandby3(),orderDetl.getBoxType1(),orderDetl.getBoxType2(),orderDetl.getBoxType3());
            for (LocDetl locDetl : locDetls) {
                if (issued > 0) {
                    LocDto locDto = new LocDto(locDetl.getLocNo(), locDetl.getMatnr(), locDetl.getMaktx(), locDetl.getBatch(), orderDetl.getOrderNo(),
                            issued >= locDetl.getAnfme() ? locDetl.getAnfme() : issued);
                    LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no", locDetl.getLocNo()));
                    locDto.setFrozen(locDetl.getFrozen());
                    locDto.setFrozenLoc(locMast.getFrozen());
//                    List<Integer> staNos = staDescService.queryOutStaNosByLocNo(locDetl.getLocNo(), issued >= locDetl.getAnfme() ? 101 : 103);
//                    locDto.setStaNos(staNos);
                    locDto.setStaNo(103);
                    locDto.setBrand(orderDetl.getBrand());

                    locDto.setStandby1(orderDetl.getStandby1());
                    locDto.setStandby2(orderDetl.getStandby2());
                    locDto.setStandby3(orderDetl.getStandby3());
                    locDto.setBoxType1(orderDetl.getBoxType1());
                    locDto.setBoxType2(orderDetl.getBoxType2());
                    locDto.setBoxType3(orderDetl.getBoxType3());
                    locDtos.add(locDto);
                    exist.add(locDetl.getLocNo());
                    // 剩余待出数量递减
                    issued = issued - locDetl.getAnfme();
                } else {
                    break;
                }
            }
            if (issued > 0) {
                LocDto locDto = new LocDto(null, orderDetl.getMatnr(), orderDetl.getMaktx(), orderDetl.getBatch(), orderDetl.getOrderNo(), issued);
                locDto.setBrand(orderDetl.getBrand());
                locDto.setStandby1(orderDetl.getStandby1());
                locDto.setStandby2(orderDetl.getStandby2());
                locDto.setStandby3(orderDetl.getStandby3());
                locDto.setBoxType1(orderDetl.getBoxType1());
                locDto.setBoxType2(orderDetl.getBoxType2());
                locDto.setBoxType3(orderDetl.getBoxType3());
                locDto.setLack(Boolean.TRUE);
                locDtos.add(locDto);
            }
        }

        List<LocDto> locDtoArrayList = new ArrayList<>();
        //
        for (LocDto locDto : locDtos){
            if (locDto.getFrozen()!=1 && locDto.getFrozenLoc()!=1 && !locDto.isLack()){
                locDtoArrayList.add(locDto);
            } else {
                log.warn("库位/库存被冻结或库存不足:{}", JSONObject.toJSONString(locDto));
            }
        }
        locDtos = locDtoArrayList;

        List<TaskDto> taskDtos = new ArrayList<>();
        // 根据 （库位 & 出库站） 分组； 理想状态：一组为一次出库任务
        for (LocDto locDto : locDtos) {
            if (locDto.isLack()) { continue; }
            TaskDto taskDto = new TaskDto(locDto.getLocNo(), locDto.getStaNo(), locDto);
            if (TaskDto.has(taskDtos, taskDto)) {
                TaskDto dto = TaskDto.find(taskDtos, taskDto);
                assert dto != null;
                dto.getLocDtos().addAll(taskDto.getLocDtos());
            } else {
                taskDtos.add(taskDto);
            }
        }
        // -----------------------------------------------------------------------------------------------
        long userId = defaultUserId;
        for (TaskDto taskDto : taskDtos) {
            Date now = new Date();
            // 获取库位
            LocMast locMast = locMastService.selectById(taskDto.getLocNo());
            int ioType = taskDto.isAll() ? 101 : 103;
            // 生成工作号
            int workNo = commonService.getWorkNo(WorkNoType.getWorkNoType(ioType));
            // 生成工作档
            WrkMast wrkMast = new WrkMast();
            wrkMast.setWrkNo(workNo);
            wrkMast.setIoTime(now);
            wrkMast.setWrkSts(11L); // 工作状态：11.生成出库ID
            wrkMast.setIoType(ioType); // 入出库状态
            wrkMast.setIoPri(13D); // 优先级：13
            wrkMast.setCrnNo(locMast.getCrnNo());
            wrkMast.setSourceStaNo("101"); // 源站
            wrkMast.setStaNo("103"); // 目标站
            wrkMast.setSourceLocNo(taskDto.getLocNo()); // 源库位
            wrkMast.setFullPlt("Y"); // 满板：Y
            wrkMast.setPicking("N"); // 拣料
            wrkMast.setExitMk("N"); // 退出
            wrkMast.setEmptyMk("N"); // 空板
            wrkMast.setLinkMis("N");
            wrkMast.setBarcode(locMast.getBarcode());
            wrkMast.setAppeUser(userId); // 操作人员数据
            wrkMast.setAppeTime(now);
            wrkMast.setModiUser(userId);
            wrkMast.setModiTime(now);
            if (!wrkMastService.insert(wrkMast)) {
                throw new CoolException("保存工作档失败，出库库位号：" + taskDto.getLocNo());
            }
            // 生成工作档明细
            for (LocDto locDto : taskDto.getLocDtos()) {
                if (locDto.getAnfme() == null || locDto.getAnfme() <= 0.0D) {
                    continue;
                }
                OrderDetl orderDetl = OrderInAndOutUtil.selectItem(Boolean.FALSE, locDto.getOrderNo(), locDto.getMatnr(), locDto.getBatch(), locDto.getBrand()
                        , locDto.getStandby1(), locDto.getStandby2(), locDto.getStandby3(), locDto.getBoxType1(), locDto.getBoxType2(), locDto.getBoxType3());

                WrkDetl wrkDetl = new WrkDetl();
                wrkDetl.sync(orderDetl);
                wrkDetl.setZpallet(wrkMast.getBarcode());
                wrkDetl.setIoTime(now);
                wrkDetl.setWrkNo(workNo);
                wrkDetl.setBatch(locDto.getBatch());
                wrkDetl.setOrderNo(locDto.getOrderNo());
                wrkDetl.setAnfme(locDto.getAnfme()); // 数量
                wrkDetl.setAppeTime(now);
                wrkDetl.setAppeUser(userId);
                wrkDetl.setModiTime(now);
                wrkDetl.setModiUser(userId);
                wrkDetl.setMatnr(orderDetl.getMatnr());
                wrkDetl.setMaktx(orderDetl.getMaktx());
                wrkDetl.setSpecs(orderDetl.getSpecs());
                wrkDetl.setModel(orderDetl.getModel());
                wrkDetl.setUnit(orderDetl.getUnit());
                wrkDetl.setThreeCode(String.valueOf(orderPakout.getDocType())); // 单据类型,rcs反馈end到wcs时给tms上报用
                if (!wrkDetlService.insert(wrkDetl)) {
                    throw new CoolException("保存工作档明细失败");
                }
                OrderInAndOutUtil.increaseWorkQty(Boolean.FALSE, orderDetl.getOrderId(), orderDetl.getMatnr(), orderDetl.getBatch(),
                        orderDetl.getBrand(), orderDetl.getStandby1(), orderDetl.getStandby2(), orderDetl.getStandby3(),
                        orderDetl.getBoxType1(), orderDetl.getBoxType2(), orderDetl.getBoxType3()
                        , locDto.getAnfme());
                log.info("根据订单自动生成出库任务成功【工作号：{}，订单号：{}，物料：{}，数量：{}】",workNo,locDto.getOrderNo(),locDto.getMatnr(),locDto.getAnfme());
            }
            // 修改库位状态:   F.在库 ====>>> R.出库预约/P.拣料/盘点/并板出库中
            locMast = locMastService.selectById(taskDto.getLocNo());
            if (locMast.getLocSts().equals("F")) {
                locMast.setLocSts(ioType == 101 ? "R" : "P");
                locMast.setModiUser(userId);
                locMast.setModiTime(now);
                if (!locMastService.updateById(locMast)) {
                    throw new CoolException("预约库位状态失败，库位号：" + taskDto.getLocNo());
                }
            } else {
                throw new CoolException(taskDto.getLocNo() + "库位不是在库状态");
            }
        }
        OrderInAndOutUtil.updateOrder(Boolean.FALSE, orderPakout.getId(), 2L, userId);
    }

    public void outboundCallBinRobot(WrkMast wrkMast) {
        // 下发给RCS
        RcsTaskSubmit rcsTaskSubmit = new RcsTaskSubmit();
        // 模板名
        rcsTaskSubmit.setTaskType("F11");
        rcsTaskSubmit.setRobotTaskCode(String.valueOf(new Date().getTime()));
        rcsTaskSubmit.setInitPriority(10);  //默认10
        List<RcsTaskTargetRoute> targetRouteList = new ArrayList<>();
        RcsTaskTargetRoute startRoute = new RcsTaskTargetRoute();
        startRoute.setSeq(0);
        startRoute.setCode(wrkMast.getSourceLocNo());
        startRoute.setOperation("COLLECT");
        startRoute.setType("STORAGE");
        targetRouteList.add(startRoute);
        RcsTaskTargetRoute endRoute = new RcsTaskTargetRoute();
        endRoute.setSeq(1);
        endRoute.setCode(wrkMast.getSourceStaNo());
        endRoute.setOperation("DELIVERY");
        endRoute.setType("SITE");
        targetRouteList.add(endRoute);
        rcsTaskSubmit.setTargetRoute(targetRouteList);

        // 转发给海康或华晓RCS
        RcsReturn rcsReturn = rcsService.submitTask(rcsTaskSubmit, 1);
        if (rcsReturn.getCode().equals("SUCCESS")) {
            Date now = new Date();
            wrkMast.setWrkSts(12L);
            wrkMast.setModiTime(now);
            wrkMast.setCrnStrTime(now);
            wrkMast.setTaskNo(rcsTaskSubmit.getRobotTaskCode());
            wrkMastService.updateById(wrkMast);
            log.info("出库给料箱机器人发送命令成功，工作号：{}，任务号：{}",wrkMast.getWrkNo(),rcsTaskSubmit.getRobotTaskCode());
        } else {
            log.error("出库给料箱机器人发送命令失败，工作号：{}，任务号：{}",wrkMast.getWrkNo(),rcsTaskSubmit.getRobotTaskCode());
        }
    }
}