#led

zjj

2024-11-18 f11ebf31a302d2a8a755625cec83294c67a9088c

 zy-asrs-wcs/src/main/java/com/zy/asrs/wcs/core/service/impl/MainServiceImpl.java

@@ -8,18 +8,18 @@
import com.zy.asrs.common.domain.param.SearchLocParam;
import com.zy.asrs.common.utils.HttpHandler;
import com.zy.asrs.framework.common.Cools;
import com.zy.asrs.framework.common.R;
import com.zy.asrs.framework.common.SnowflakeIdWorker;
import com.zy.asrs.wcs.core.domain.dto.MatDto;
import com.zy.asrs.wcs.core.domain.dto.RedisMapDto;
import com.zy.asrs.wcs.core.domain.dto.StaDto;
import com.zy.asrs.wcs.core.domain.param.CreateInTaskParam;
import com.zy.asrs.wcs.core.entity.*;
import com.zy.asrs.wcs.core.kernel.AnalyzeService;
import com.zy.asrs.wcs.core.model.MapNode;
import com.zy.asrs.wcs.core.model.enums.DeviceCtgType;
import com.zy.asrs.wcs.core.model.enums.MotionStsType;
import com.zy.asrs.wcs.core.model.enums.TaskCtgType;
import com.zy.asrs.wcs.core.model.enums.TaskStsType;
import com.zy.asrs.wcs.core.model.enums.*;
import com.zy.asrs.wcs.core.service.*;
import com.zy.asrs.wcs.core.utils.OpenUtils;
import com.zy.asrs.wcs.core.utils.RedisUtil;
import com.zy.asrs.wcs.core.utils.ShuttleDispatcher;
import com.zy.asrs.wcs.core.utils.Utils;
@@ -85,6 +85,12 @@
    private BasConveyorPathService basConveyorPathService;
    @Autowired
    private BasLedService basLedService;
    @Autowired
    private DeviceBarcodeService deviceBarcodeService;
    @Autowired
    private ShuttleChargeStaService shuttleChargeStaService;
    @Autowired
    private OpenUtils openUtils;

    /**
     * 组托
@@ -100,6 +106,11 @@
                BasConveyor basConveyor = basConveyorService.getOne(new LambdaQueryWrapper<BasConveyor>().eq(BasConveyor::getDeviceId, devp.getId()).eq(BasConveyor::getHostId, devp.getHostId()));
                // 遍历入库口
                for (StaDto inSta : JSON.parseArray(basConveyor.getInSta(), StaDto.class)) {
                    BasConveyorSta basConveyorSta = basConveyorStaService.selectBySiteNo(inSta.getStaNo().toString());
                    if(basConveyorSta == null) {
                        continue;
                    }

                    // 获取入库站信息
                    DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Conveyor, devp.getId().intValue());
                    StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo());
@@ -154,16 +165,22 @@
                    if (staProtocol.isAutoing() && staProtocol.isLoading()
                            && staProtocol.isInEnable()
                            && !staProtocol.isEmptyMk() && (workNo == 0 || (workNo >= 9990 && workNo <= 9999))
                            && staProtocol.isPakMk()
                    ) {

                        // 获取条码扫描仪信息
                        BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode());
                        DeviceBarcode deviceBarcode = deviceBarcodeService.getById(basConveyorSta.getBarcodeId());
                        if(deviceBarcode == null) {
                            continue;
                        }
                        BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, Integer.parseInt(deviceBarcode.getDeviceId()));
                        if (barcodeThread == null) {
                            continue;
                        }
                        String barcode = barcodeThread.getBarcode();
                        if (!Cools.isEmpty(barcode)) {
                            News.info("{}号条码扫描器检测条码信息：{}", inSta.getBarcode(), barcode);
                            News.info("{}号条码扫描器检测条码信息：{}", deviceBarcode.getId(), barcode);

                            if ("NG".endsWith(barcode) || "NoRead".equals(barcode) || "empty".equals(barcode) || "00000000".equals(barcode)) {
                                staProtocol.setWorkNo((short) 32002);
                                staProtocol.setStaNo(inSta.getBackSta().shortValue());
@@ -180,19 +197,18 @@
                            }
                        }

                        //获取入库任务类型
                        TaskCtg taskCtg = taskCtgService.getOne(new LambdaQueryWrapper<TaskCtg>()
                                .eq(TaskCtg::getFlag, String.valueOf(TaskCtgType.IN))
                                .eq(TaskCtg::getStatus, 1));

                        // 判断重复工作档
                        Task task1 = taskService.getOne(new LambdaQueryWrapper<Task>()
                                .eq(Task::getOriginSite, inSta.getStaNo())
                                .eq(Task::getTaskCtg, taskCtg.getId())
                                .in(Task::getTaskSts, 1, 2, 3)
                                .in(Task::getTaskSts, TaskStsType.NEW_INBOUND.sts, TaskStsType.ANALYZE_INBOUND.sts, TaskStsType.EXECUTE_INBOUND.sts)
                                .eq(Task::getZpallet, barcode));
                        if (task1 != null) {
                            News.error("工作档已存在,工作号={}", task1.getTaskNo());
                            if (staProtocol.getWorkNo().intValue() != Integer.parseInt(task1.getTaskNo())) {
                                devpThread.writeWorkSta(staProtocol.getSiteId(), Short.parseShort(task1.getTaskNo()), Short.parseShort(task1.getDestSite()));
                                devpThread.setPakMk(staProtocol.getSiteId(), false);
                                News.info("输送线入库命令下发，任务数据={}", JSON.toJSON(task1));
                            }
                            continue;
                        }

@@ -212,7 +228,7 @@
                            param.setLocType1(staProtocol.getLocType1().shortValue());
                            String response = new HttpHandler.Builder()
                                    .setUri(wmsUrl)
                                    .setPath("/rpc/pakin/loc/v2")
                                    .setPath("/rpc/pakin/loc/v1")
                                    .setJson(JSON.toJSONString(param))
                                    .build()
                                    .doPost();
@@ -222,30 +238,28 @@
                            if (code.equals(200)) {
                                StartupDto dto = jsonObject.getObject("data", StartupDto.class);

                                //获取输送路径
                                BasConveyorPath conveyorPath = basConveyorPathService.getOne(new LambdaQueryWrapper<BasConveyorPath>()
                                        .eq(BasConveyorPath::getTypeNo, TaskCtgType.IN.val())
                                        .eq(BasConveyorPath::getDeviceId, devp.getId())
                                        .eq(BasConveyorPath::getStnNo, staProtocol.getSiteId()));
                                if (conveyorPath == null) {
                                    News.error("输送路径不存在");
                                }else {
                                    devpThread.writeWorkSta(staProtocol.getSiteId(), dto.getWorkNo().shortValue(), conveyorPath.getDeviceStn().shortValue());
                                    devpThread.setPakMk(staProtocol.getSiteId(), false);
                                }
                                String wmsLocNo = dto.getLocNo();
                                int row = Integer.parseInt(wmsLocNo.substring(0, 2));
                                int bay = Integer.parseInt(wmsLocNo.substring(2, 5));
                                int lev = Integer.parseInt(wmsLocNo.substring(5, 7));
                                row -= 16;
                                String wcsLocNo = Utils.getLocNo(row, bay, lev);

                                CreateInTaskParam createInTaskParam = new CreateInTaskParam();
                                createInTaskParam.setTaskNo(String.valueOf(dto.getWorkNo()));
                                createInTaskParam.setDestLoc(wcsLocNo);
                                createInTaskParam.setOriginSite("31002");
                                createInTaskParam.setDestSite("31004");
                                createInTaskParam.setPriority(11);
                                createInTaskParam.setBarcode(barcode);

                                R result = openUtils.createInTask(createInTaskParam);
                                News.info("创建入库任务，任务数据={}，WMS响应={}，请求响应={}", JSON.toJSON(param), JSON.toJSON(jsonObject), JSON.toJSON(result));
                            }else {
                                if (ledThread != null) {
                                    String errorMsg = jsonObject.getString("msg");
                                    if (!Cools.isEmpty(errorMsg)) {
                                        ledThread.error(errorMsg);
                                        ledThread.setLedMk(false);
                                    }
                                }
                                News.error("请求接口失败！！！url：{}；request：{}；response：{}", wmsUrl + "/rpc/pakin/loc/v2", JSON.toJSONString(param), response);
                                News.error("入库申请失败，任务数据={}，请求响应={}", JSON.toJSON(param), JSON.toJSON(jsonObject));
                            }
                        } catch (Exception e) {
                            e.printStackTrace();
                            TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
                        }
                    }
                }
@@ -307,6 +321,17 @@
                        mapNode.setNo(object.getString("row") + "-" + object.getString("bay"));
                        mapNode.setXBase(object.getInteger("refx"));
                        mapNode.setYBase(object.getInteger("refy"));

                        if(mapNode.getValue() == MapNodeType.CONVEYOR.id) {
                            //输送线,判断小车是否可走
                            if (object.containsKey("conveyorHasGo")) {
                                if(object.getBoolean("conveyorHasGo")) {
                                    //小车可走
                                    mapNode.setValue(MapNodeType.CONVEYOR_CAR_GO.id);
                                }
                            }
                        }

                        nodes.add(mapNode);
                    }

@@ -329,7 +354,7 @@
                        //存在空缺节点，自动补足
                        for (int i = defaultBay; i < node.getBay(); i++) {
                            MapNode mapNode = new MapNode();
                            mapNode.setValue(-1);
                            mapNode.setValue(MapNodeType.DISABLE.id);
                            mapNode.setTop(1000);
                            mapNode.setBottom(1000);
                            mapNode.setLeft(1000);
@@ -356,7 +381,7 @@
                ArrayList<ArrayList<MapNode>> lists = entry.getValue();//获取地图

                MapNode mapNode = new MapNode();
                mapNode.setValue(-1);
                mapNode.setValue(MapNodeType.DISABLE.id);
                mapNode.setTop(1000);
                mapNode.setBottom(1000);
                mapNode.setLeft(1000);
@@ -421,6 +446,54 @@
    // 解析入库工作档
    public synchronized void analyzeInBoundTask() {
        for (Task task : taskService.selectWaitAnalyzeInBoundTask()) {
            BasConveyorSta basConveyorSta = basConveyorStaService.getOne(new LambdaQueryWrapper<BasConveyorSta>().eq(BasConveyorSta::getSiteNo, task.getDestSite()));
            if (basConveyorSta == null) {
                continue;
            }
            BasConveyor basConveyor = basConveyorService.getById(basConveyorSta.getConveyorId());
            if (basConveyor == null) {
                continue;
            }
//            DeviceBarcode deviceBarcode = deviceBarcodeService.getById(basConveyorSta.getBarcodeId());
//            if (deviceBarcode == null) {
//                continue;
//            }
//            BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, Integer.parseInt(deviceBarcode.getDeviceId()));
//            if (barcodeThread == null) {
//                continue;
//            }
//            if (!barcodeThread.getBarcode().equals(task.getZpallet())) {
//                continue;
//            }
            if (Cools.isEmpty(basConveyorSta.getTaskNo())){
                continue;
            }
            if (!basConveyorSta.getTaskNo().toString().equals(task.getTaskNo())){
                continue;
            }
            DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Conveyor, basConveyor.getDeviceId().intValue());
            if (devpThread == null) {
                continue;
            }
            StaProtocol staProtocol = devpThread.getStation().get(basConveyorSta.getSiteNo());
            if (staProtocol == null) {
                continue;
            }
            if (!(staProtocol.isAutoing()
                    && staProtocol.isLoading()
                    && staProtocol.isInEnable())) {
                continue;
            }

            //解析前判断内部目标值是否有物 有工作号
            StaProtocol staProtocolInside = devpThread.getStation().get(Utils.getStaByLev(Utils.getLev(task.getDestLoc())));
            if (staProtocolInside == null) {
                continue;
            }
            if (staProtocolInside.isLoading() || staProtocolInside.getWorkNo() !=0) {
                continue;
            }

            if (Cools.isEmpty(task.getShuttleNo())) {
                //分配小车
                //搜索空闲车
@@ -443,7 +516,7 @@
            if (motionList.isEmpty()) {
                continue;
            }
            motionService.batchInsert(motionList, task.getUuid(), Integer.valueOf(task.getTaskNo()));
            motionService.batchInsert(motionList, task.getUuid(), Integer.valueOf(task.getTaskNo()), task.getHostId());

            // 更新工作主档
            task.setTaskSts(TaskStsType.ANALYZE_INBOUND.sts); // 工作状态
@@ -469,21 +542,26 @@
                continue;
            }

            DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Conveyor, originStaObj.getConveyorId().intValue());
            BasConveyor basConveyor = basConveyorService.getById(originStaObj.getConveyorId());
            if(basConveyor == null) {
                continue;
            }

            DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Conveyor, basConveyor.getDeviceId().intValue());
            StaProtocol staProtocol = devpThread.getStation().get(Integer.parseInt(task.getOriginSite()));//源站
            StaProtocol staProtocol1 = devpThread.getStation().get(Integer.parseInt(task.getDestSite()));//目标站
            if (staProtocol == null || staProtocol1 == null) {
//            StaProtocol staProtocol1 = devpThread.getStation().get(Integer.parseInt(task.getDestSite()));//目标站
            if (staProtocol == null) {
                continue;
            } else {
                staProtocol = staProtocol.clone();
                staProtocol1 = staProtocol1.clone();
//                staProtocol1 = staProtocol1.clone();
            }

            // 判断堆垛机出库站状态
            // 判断出库站状态
            if (staProtocol.isAutoing() && !staProtocol.isLoading() && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) {
                if (!(staProtocol1.isAutoing() && !staProtocol1.isLoading() && staProtocol1.getWorkNo() == 0 && staProtocol1.isOutEnable())) {
                    continue;
                }
//                if (!(staProtocol1.isAutoing() && !staProtocol1.isLoading() && staProtocol1.getWorkNo() == 0 && staProtocol1.isOutEnable())) {
//                    continue;
//                }

//                //同库位组校验
//                List<String> outerLoc = Utils.getGroupOuterLoc(wrkMast.getSourceLocNo());
@@ -516,7 +594,7 @@
                    log.error("出库 ===>> 暂时没有空闲小车, 任务号={}", task.getTaskNo());
                    continue;
                }
                motionService.batchInsert(motionList, task.getUuid(), Integer.valueOf(task.getTaskNo()));
                motionService.batchInsert(motionList, task.getUuid(), Integer.valueOf(task.getTaskNo()), task.getHostId());

                // 更新工作主档
                task.setTaskSts(TaskStsType.ANALYZE_OUTBOUND.sts); // 工作状态
@@ -550,11 +628,11 @@
            }

            // generate motion list
            List<Motion> motionList = analyzeService.generateMotion(task);
            List<Motion> motionList = analyzeService.generateShuttleMoveMotion(task);
            if (motionList.isEmpty()) {
                continue;
            }
            motionService.batchInsert(motionList, task.getUuid(), Integer.valueOf(task.getTaskNo()));
            motionService.batchInsert(motionList, task.getUuid(), Integer.valueOf(task.getTaskNo()), task.getHostId());

            // 更新工作主档
            task.setTaskSts(TaskStsType.ANALYZE_MOVE.sts); // 工作状态
@@ -569,14 +647,6 @@
     * 四向穿梭车电量检测 ===>> 发起充电
     */
    public synchronized void loopShuttleCharge() {
        // 获取充电桩库位类型
        LocCtg locCtg = locCtgService.getOne(new LambdaQueryWrapper<LocCtg>()
                .eq(LocCtg::getFlag, "CHARGE")
                .eq(LocCtg::getStatus, 1));
        if (locCtg == null) {
            return;
        }

        //获取充电任务类型
        TaskCtg taskCtg = taskCtgService.getOne(new LambdaQueryWrapper<TaskCtg>()
                .eq(TaskCtg::getFlag, String.valueOf(TaskCtgType.CHARGE))
@@ -611,20 +681,19 @@
            String currentLocNo = shuttleProtocol.getCurrentLocNo();
            int lev = Utils.getLev(currentLocNo);//获取小车楼层
            //搜索小车当前楼层充电桩
            ArrayList<Loc> allChargeLoc = new ArrayList<>();
            List<Loc> list1 = locService.list(new LambdaQueryWrapper<Loc>()
                    .eq(Loc::getLocCtg, locCtg.getId())
                    .eq(Loc::getStatus, 1)
                    .eq(Loc::getLev, lev));
            ArrayList<ShuttleChargeSta> allChargeLoc = new ArrayList<>();

            List<ShuttleChargeSta> list1 = shuttleChargeStaService.list(new LambdaQueryWrapper<ShuttleChargeSta>()
                    .eq(ShuttleChargeSta::getDeviceLev, lev)
                    .eq(ShuttleChargeSta::getStatus, 1));
            if (!list1.isEmpty()) {
                allChargeLoc.addAll(list1);
            }

            //搜索其他楼层充电桩
            List<Loc> list2 = locService.list(new LambdaQueryWrapper<Loc>()
                    .eq(Loc::getLocCtg, locCtg.getId())
                    .eq(Loc::getStatus, 1)
                    .notIn(Loc::getLev, lev));
            List<ShuttleChargeSta> list2 = shuttleChargeStaService.list(new LambdaQueryWrapper<ShuttleChargeSta>()
                    .notIn(ShuttleChargeSta::getDeviceLev, lev)
                    .eq(ShuttleChargeSta::getStatus, 1));
            if (!list2.isEmpty()) {
                allChargeLoc.addAll(list2);
            }
@@ -635,24 +704,34 @@
            }

            //选择空闲充电桩
            Loc chargeLoc = null;
            for (Loc loc : allChargeLoc) {
            ShuttleChargeSta chargeSta = null;
            for (ShuttleChargeSta shuttleChargeSta : allChargeLoc) {
                // 判断充电位是否被占用(车辆位置)
                if (Utils.hasShuttleInLoc(loc.getLocNo(), device.getId())) {
                if (Utils.hasShuttleInLoc(shuttleChargeSta.getDeviceLoc(), device.getId())) {
                    continue;
                }

                // 盘点充电位是否存在任务档
                List<Task> tasks = taskService.hasChargeInLoc(loc.getLocNo());
                List<Task> tasks = taskService.hasChargeInLoc(shuttleChargeSta.getDeviceLoc());
                if (!tasks.isEmpty()) {
                    continue;
                }

                chargeLoc = loc;
                Loc loc = locService.getOne(new LambdaQueryWrapper<Loc>()
                        .eq(Loc::getLocNo, shuttleChargeSta.getDeviceLoc()));
                if (loc == null) {
                    continue;
                }

                if (!loc.getLocSts().equals(LocStsType.C.val())) {
                    continue;//库位不是充电桩
                }

                chargeSta = shuttleChargeSta;
                break;
            }

            if (chargeLoc == null) {
            if (chargeSta == null) {
                continue;//未找到充电桩
            }

@@ -673,7 +752,7 @@
                continue;
            }

            String chargeLocNo = chargeLoc.getLocNo();
            String chargeLocNo = chargeSta.getDeviceLoc();
            Task task = new Task();
            task.setUuid(String.valueOf(snowflakeIdWorker.nextId()));
            task.setTaskNo(String.valueOf(Utils.getTaskNo("CHARGE")));
@@ -697,7 +776,7 @@
                News.error("保存{}号四向穿梭车充电任务失败!!!", device.getDeviceNo());
                continue;
            }
            motionService.batchInsert(motionList, task.getUuid(), Integer.valueOf(task.getTaskNo()));
            motionService.batchInsert(motionList, task.getUuid(), Integer.valueOf(task.getTaskNo()), task.getHostId());

            task.setTaskSts(TaskStsType.ANALYZE_CHARGE.sts);
            if (!taskService.save(task)) {
@@ -713,14 +792,6 @@
     * 四向穿梭车电量检测 ===>> 满电后回到待机位
     */
    public synchronized void loopShuttleToStandbyCauseCharge() {
        Integer enoughPower = 90;
        Dict dict = dictService.getOne(new LambdaQueryWrapper<Dict>()
                .eq(Dict::getFlag, "chargeMaxValue")
                .eq(Dict::getStatus, 1));
        if (dict != null) {
            enoughPower = Integer.parseInt(dict.getValue());
        }

        //获取迁移任务类型
        TaskCtg taskCtg = taskCtgService.getOne(new LambdaQueryWrapper<TaskCtg>()
                .eq(TaskCtg::getFlag, String.valueOf(TaskCtgType.MOVE))
@@ -766,8 +837,21 @@
                continue;
            }

            ShuttleChargeSta chargeSta = shuttleChargeStaService.getOne(new LambdaQueryWrapper<ShuttleChargeSta>()
                    .eq(ShuttleChargeSta::getDeviceLoc, chargeTask.getDestLoc())
                    .eq(ShuttleChargeSta::getStatus, 1));
            if (chargeSta == null) {
                continue;//充电桩不存在，异常
            }

            String standbyLoc = chargeSta.getStandbyLoc();
            if (standbyLoc == null) {
                continue;//避让位置数据不存在
            }
            List<String> availableLoc = JSON.parseArray(standbyLoc, String.class);

            //获取避让位置
            String standByLocNo = shuttleDispatcher.searchStandByLocNo(Integer.valueOf(device.getDeviceNo()), device.getHostId(), shuttleThread.getStatus().getCurrentLocNo());
            String standByLocNo = shuttleDispatcher.searchAvailableLocNo(Integer.valueOf(device.getDeviceNo()), device.getHostId(), shuttleThread.getStatus().getCurrentLocNo(), availableLoc);

            Task task = new Task();
            task.setUuid(String.valueOf(snowflakeIdWorker.nextId()));
@@ -792,7 +876,7 @@
                News.error("保存{}号四向穿梭车迁移任务失败!!!", device.getDeviceNo());
                continue;
            }
            motionService.batchInsert(motionList, task.getUuid(), Integer.valueOf(task.getTaskNo()));
            motionService.batchInsert(motionList, task.getUuid(), Integer.valueOf(task.getTaskNo()), task.getHostId());

            task.setTaskSts(TaskStsType.ANALYZE_MOVE.sts);

@@ -821,7 +905,8 @@
                    .eq(BasLed::getDeviceId, ledDevice.getId()));
            List<Integer> staArr = JSON.parseArray(led.getSta(), Integer.class);

            BasConveyor basConveyor = basConveyorService.getById(led.getConveyorId().intValue());
            BasConveyor basConveyor = basConveyorService.getById(new LambdaQueryWrapper<BasConveyor>()
                    .eq(BasConveyor::getDeviceId, led.getConveyorId().intValue()));
            if (basConveyor == null) {
                continue;
            }
@@ -907,8 +992,13 @@
                    .eq(BasLed::getDeviceId, ledDevice.getId()));
            List<Integer> staArr = JSON.parseArray(led.getSta(), Integer.class);

            BasConveyor basConveyor = basConveyorService.getById(led.getConveyorId().intValue());
            if (basConveyor == null) {
                continue;
            }

            // 获取输送线plc线程
            DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Conveyor, led.getConveyorId().intValue());
            DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Conveyor, basConveyor.getDeviceId().intValue());
            // 命令集合
            boolean reset = true;
            for (Integer staNo : staArr) {
@@ -937,8 +1027,13 @@
                    .eq(BasLed::getDeviceId, ledDevice.getId()));
            List<Integer> staArr = JSON.parseArray(led.getSta(), Integer.class);

            BasConveyor basConveyor = basConveyorService.getById(led.getConveyorId());
            if (basConveyor == null) {
                continue;
            }

            // 获取输送线plc线程
            DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Conveyor, led.getConveyorId().intValue());
            DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Conveyor, basConveyor.getDeviceId().intValue());
            // 命令集合
            boolean reset = true;
            for (Integer staNo : staArr) {